Embodiments of the subject matter disclosed herein generally relate to downhole tools for perforating well operations, and more specifically, to an auto-bleeding setting tool used in a well for actuating various auxiliary tools. The auto-bleeding setting tool has an oil shut-off valve.
During well exploration, various tools are lowered into the well and placed at desired positions for plugging, perforating, fracturing, or drilling the well. These tools are placed inside the well with the help of a conduit, as a wireline, electric line, continuous coiled tubing, threaded work string, etc. However, these tools need to be activated or set in place. The force needed to activate such a tool is large, for example, in excess of 15,000 lbs in some instances. Such a large force cannot be supplied by the conduit noted above.
A setting tool is commonly used in the industry to activate the tools noted above. Such a setting tool is typically activated by an explosive charge that causes a piston to be driven inside the setting tool. The movement of this piston is used for activating the various tools. A traditional setting tool 100 is shown in
A cylinder 110 is connected to a housing of the pressure chamber 104 and this cylinder fluidly communicates with the pressure chamber. Thus, when the power charge 106 burns, the large pressure generated inside the pressure chamber 104 is guided into the cylinder 110. A floating piston 112, which is located inside the cylinder 110, is pushed by the pressure formed in the pressure chamber 104 to the right in the figure. Oil 114, stored in a first chamber 115 of the cylinder 110, is pushed through a connector 116, formed in a block 118, which is located inside the cylinder 110, to a second chamber 120. Another piston 122 is located in the second chamber 120. Under the pressure exerted by the oil 114, the piston 122 and a piston rod 124 exert a large force on a crosslink 126. Crosslink 126 can move relative to the cylinder 110 and has a setting mandrel 128 for setting a desired tool (which was discussed above). Note that cylinder 110 has the end 130 sealed with a cylinder head 132 that allows the piston rod 124 to move back and forth without being affected by the wellbore/formation pressure.
After the setting tool has been activated and the additional tool has been set, the setting tool needs to be raised to the surface and be reset for another use. Because the burning of the power charge 106 has created a large pressure inside the pressure chamber 104, this pressure needs to be relieved outside the setting tool, the pressure chamber needs to be cleaned from the residual explosive and ashes, and the pistons and the oil (hydraulic fluids) need to be returned to their initial positions.
Relieving the high pressure formed in the pressure chamber 104 is not only dangerous to the health of the workers performing this task, because of the toxic gases left behind by the burning of the power charge, but is also a safety issue because the pressure in the pressure chamber is high enough to injure the workers if its release is not carefully controlled. In this regard, note that the traditional setting tool 100 has a release valve 140 that is used for releasing the pressure from inside the pressure chamber. However, when the release valve 140 is removed from cylinder 100, due to the high pressure inside the cylinder, the release valve may behave like a projectile and injure the person removing it. For this reason, a dedicated removing procedure has been put in place and also a safety sleeve is used to cover the release valve, when at the surface, for relieving the pressure from the setting tool.
However, this procedure is cumbersome, time consuming and still, if a person misses any detail of the procedure, that person can get injured by the release valve. Thus, there is a need to release the accumulated pressure inside the cylinder in a way that is quick and poses no harm to the person performing this action.
According to an embodiment, there is a setting tool for setting an auxiliary tool in a well. The setting tool includes a housing having a floating piston, the floating piston separating the housing into a pressure chamber, located upstream the floating piston, and a hydraulic chamber located downstream the floating piston; an internal plug having an upstream end attached to the floating piston and having a downstream end extending into the hydraulic chamber, and a cover-insert member covering the downstream end of the internal plug. The internal plug has an internal passage that fluidly communicates (1) with an internal passage through the floating piston, at one end, and (2) with a port at the other end. The port is covered by the cover-insert member.
According to another embodiment, there is an automatically bleeding off setting tool that includes a housing; a floating piston located inside the housing; an internal plug having an upstream end located inside the floating piston and having a downstream end extending outside the floating piston, and a cover-insert member covering the downstream end of the internal plug. The internal plug has (a) an internal passage that extends only partially along the internal plug and (b) a port that fluidly communicates with the internal passage, but is closed by the cover-insert member.
According to still another embodiment, there is a method for automatically bleeding off a setting tool. The method includes a step of lowering the setting tool into a well, the setting tool having a floating piston, a step of actuating the floating piston along a longitudinal axis of a housing (202) of the setting tool, a step of engaging a cover-insert member, which is attached to the floating piston through an internal plug, to an isolation valve assembly, a step of opening an internal passage through the floating piston by moving the cover-insert member relative to the internal plug, a step of closing an isolation valve of the isolation valve assembly by moving the isolation valve relative to an insert of the isolation valve assembly, and a step of bleeding out pressurized burnt gas from the housing, into the well, through the floating piston, the internal plug, and the isolation valve.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to a setting tool. However, the embodiments discussed herein are also applicable to any tool in which a high-pressure is generated and then that high-pressure needs to be released outside the tool in a safe manner.
Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
According to an embodiment, an auto-bleeding setting tool has a floating piston that separates the burnt gas (the one that creates the residual unwanted pressure) from the oil that is used to actuate the wellbore tool attached to the setting tool. The piston has at least one internal plug having a passage that extends from the gas side to the oil side. A cover-insert member blocks a port formed in the internal plug, before the setting tool sets the wellbore tool. The setting tool also includes an isolation oil valve that is open before the wellbore tool is set. After the wellbore tool is set, the cover-insert member unblocks the path in the piston so that the pressurized air can escape outside the setting tool while the insulation valve closes the chamber in which the oil is present and separates it from the burnt gas.
Thus, the auto-bleeding setting tool (simply called herein the “setting tool”) automatically vents out into the well the pressurized gas after the wellbore tool has been set. More specifically,
Floating piston 210 has a longitudinal passage 211 that allows the gas from the pressure chamber 206 to move towards a hydraulic chamber 230, which holds a given amount of oil 232 or a similar hydraulic fluid. As shown in
The downstream end 214B of the internal plug 214 includes at least one port 218 that communicates with the passage 212. Thus, the passage 212 opens at the upstream end into the pressure chamber 206 and at the downstream end into the port 218. When the setting tool is not actuated, as still shown in
The cover-insert member 220 is fixedly attached to the internal plug 214 by one or more shear pins 222. In this embodiment, a pair of shear pins 222 are used. The shear pin 222 extends through the cover-insert member 220 and partially through the body of the internal port 214. One or more O-seals 224 are placed downstream and upstream from the port 218 for preventing the oil to enter the port 218 and/or for preventing the pressurized gas from the pressure chamber 206 to enter the hydraulic chamber 230. Note that the internal plug 214 extends from the piston 210 to an inside of the hydraulic chamber 230 and the cover-insert member 220 is located in its entirety inside the hydraulic chamber 230 when the setting tool is not actuated.
The other end of the hydraulic chamber 230 is closed by an isolation valve assembly 240. The isolation valve assembly 240 includes a body 242, which is attached by threads 242A to the housing 204. The body 242 has a bore in which an insert 244 is placed. Insert 244 may have threads 244A, which engage mating threads formed in the bore of the body 242. Thus, insert 244 does not move relative to the body 240. Insert 244 has its own bore 246. In this bore, an isolation valve 250 is placed. A shear pin 248 is shown in
The isolation valve 250 is shown in
A method for using the setting tool 200 discussed with regard to
As the floating piston 210 continues to move toward the isolation valve assembly 240, the cover-insert member 220 starts to enter inside bore 250A. The outside surface of the cover-insert member 220, at the downstream end, is manufactured to fit the inside surface of the bore 250A, so that oil cannot pass at the interface between the cover-insert member 220 and the bore 250A. In this regard,
The cover-insert member 220 continues to enter inside bore 250A until a shoulder 220A of the member 220 contacts a corresponding shoulder 250B of the isolation valve 250, as illustrated in
As further illustrated in
Another method for automatically bleeding off a setting tool 200 is now discussed with regard to
In one embodiment, the step of opening may include breaking a first shear pin between the cover-insert member and the internal plug. The step of opening may further include uncovering a port formed between an exterior of the internal plug and the internal passage formed along the internal plug. The step of breaking may include breaking a second shear pin located between the isolation valve and the insert and may also include aligning plural ports of the isolation valve with a port of a body of the isolation valve assembly so that the pressurized burnt gas exits the setting tool.
In another embodiment, the pressurized burnt gas is formed after burning a power charge inside the housing. The pressurized burnt gas travels along a path that extends through the floating piston, the internal plug, a hydraulic chamber defined by the floating piston and the isolation valve assembly, a bore of the isolation valve, the plural ports of the isolation valve, and the port of the body of the isolation valve assembly. In one application, the internal plug has an internal passage that fluidly communicates (1) with an internal passage through the floating piston, at one end, and (2) with a port at the other end, and wherein the port is covered by the cover-insert member. The isolation valve assembly includes a body having a bore, an insert fixedly attached to an inside of the bore of the body, and the isolation valve located inside a bore of the insert.
The disclosed embodiments provide methods and systems for automatically bleeding off a pressurized gas from a setting tool while located in a well. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
Although the features and elements of the present exemplary embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.
Number | Date | Country | |
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62660489 | Apr 2018 | US |