Patent Application
20130199287
Fiber processors, manufacturers, sellers, and buyers perform multiple tests upon the fibers at various stages, so as to know the value of the fibers, how to process the fibers, and other important properties of the fibers. For example, in the cotton fiber industry, properties of the cotton fibers such as micronaire, length, strength, color, moisture content, and trash content are all important properties to measure and know at various stages of processing and sale.
Typically, each test requires that a separate sample be taken from the fiber source (such as a bundle or a flow), the individual test performed, and then the sample either discarded or returned to the fiber source. This is typically repeated for each test that is desired. Creating the various samples is time-consuming and somewhat wasteful. While returning the sample to the source generally reduces waste, doing so also tends to increase the amount of time required to perform the test.
Some tests are performed by instruments that have been designed to use a single fiber sample for more than one test. For example, the HVI instrument from Uster Technologies AG of Uster Switzerland takes a single cotton fiber sample and first performs a fiber length measurement and then a fiber strength measurement on the same sample. This tends to reduce the amount of time that is required to perform the testing.
What is needed, therefore, is more integration of testing so as to continue to reduce the number of fiber samples that need to be taken for fiber testing.
The above and other needs are met by a fiber testing instrument having a fiber loading station that is sized to accommodate a fiber sample within a desired size range, a fiber extraction device for extracting a portion of the fiber sample for a first battery of fiber tests, a fiber transport device for conveying at least the remaining portion of the fiber sample, and a micronaire chamber for receiving the conveyed fiber sample, where the micronaire chamber is sized to test any fiber sample within the desired size range.
Further advantages of the invention are apparent by reference to the detailed description when considered in conjunction with the figures, which are not to scale so as to more clearly show the details, wherein like reference numbers indicate like elements throughout the several views, and wherein:
The embodiments described herein are applicable to a wide range of instruments, but are described using the specific example of a fiber micronaire measurement instrument in combination with a fiber length and strength instrument, such as the HVI instrument from Uster Technologies AG of Uster Switzerland.
With reference now to
The amount of the fiber sample 26 placed in the drum 12 is selected so as to be within a fairly broad range of weights. The operator who loads the fiber sample 26, however, does not weigh the fiber sample 26 that is placed in the drum 12. Instead, the weight range is sufficiently broad that the operator can select a proper fiber sample 26 size merely by judging the amount of fiber that she holds in her hand. Thus, rough visual approximations of the amount of fiber that is held in hand are sufficient to select a fiber sample 26 size that is within the desired weight range.
A mechanism 16 forces the fiber sample 26 against a portion of the peripheral wall of the drum 12 in which apertures have been formed, and press portions of the fiber sample 26 through the apertures such that they protrude outside of the peripheral wall of the drum 12. The drum 12 then rotates. The rotation of the drum 12 passes the protruding fibers past a comb, which extracts some of the fibers from the fiber sample 26. The fibers extracted by the comb are then tested in first battery of tests, such as for length and strength, the operations for which are well known in the art. These fibers are then either discarded or returned to the fiber sample 26, either in the drum 12 or at another point in the process.
After extracting some of the fibers using the comb, the drum 12 is rotated to a position as depicted in
In various embodiments, one or more transport tubes 20 can be disposed to receive fiber samples 26 from one or more drums 12 that are included in the instrument 10. As depicted, the instrument 10 has only one drum 12. However, in other embodiments, the instrument 10 has two or more drums 12. In some embodiments, the fiber samples 26 from any or all of the drums 12 included in the instrument 10 can be transported towards the micronaire instrument 24, using one or more transport tubes 20.
With reference now to
One benefit of the present embodiments is that the amount of fiber sample 26 that the operator is able to visibly judge in her hand by size or volume is the same amount of fiber sample 26 (less any amount of the fiber sample 26 that was extracted by the comb, if such amount is not returned to the fiber sample 26, such as by being drawn into the transport tube 20 from a different position within the instrument 10) that is tested in the micronaire 24. Normally, the drum sample that feeds the length/strength instrument is selected by size or volume and the Micronaire sample is normally selected by weight or mass. It is unique to use one sample for both a first instrument that typically uses a sample that is selected by size (the drum that feeds the length/strength instrument) and a second instrument that uses a sample that is typically selected by weight (the micronaire 24).
Further, it is novel in the art that a micronaire chamber 34 and a fiber sample receiving drum 12 for a length/strength instrument are sized with respect to one another such that the desired size of the fiber sample 26 is the same for both. In one embodiment, the micronaire chamber 34 is sized so as to receive a fiber sample 26 that is sized for an existing drum 12 size. In another embodiment, the drum 12 is sized to receive a fiber sample 26 that is sized for an existing micronaire chamber 34 size. In either embodiment, correlating the sizes of both the drum 12 and the micronaire chamber 34 has not previously been considered in the art. Neither has using a drum 12 as a common input for the fiber sample 26 for both a first set of tests and a micronaire measurement. Further benefits include the single fiber sample 26 being selected merely by visual inspection in hand.
After the micronaire measurements have been made, the front piston 36 is withdrawn, the rear piston 30 is extended through the micronaire chamber 34, and the fiber sample 26 falls into a bin 40, as depicted in
In some embodiments a single control panel on the instrument 10 provides for control input to and measurement output from the first battery of tests, the transport mechanism, and the micronaire test.
The foregoing description of embodiments for this invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Obvious modifications or variations are possible in light of the above teachings. The embodiments are chosen and described in an effort to provide illustrations of the principles of the invention and its practical application, and to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
This patent application claims all rights and priority on prior pending U.S. provisional patent application Ser. No. 61/596,284 filed Feb. 8, 2012. This invention relates to the field of fiber measurement. More particularly, this invention relates to utilizing a single fiber sample for multiple measurements on multiple instruments.
| Number | Date | Country | |
|---|---|---|---|
| 61596284 | Feb 2012 | US |
