The railroad industry employs a variety of auto-rack railroad cars for transporting newly-manufactured vehicles such as automobiles, vans, and trucks. Auto-rack railroad cars, known in the railroad industry as auto-rack cars, often travel thousands of miles through varying terrain. Auto-rack cars can have one deck, and often are compartmented, having two or three decks. Newly manufactured vehicles are loaded into and unloaded from an auto-rack car for transport by one or more persons (each sometimes called a “loader”) who drive the vehicles into or out of the auto-rack car.
One problem relating to auto-rack cars involves the bridge plates used to load and unload a string or series of connected or coupled auto-rack cars. Prior to loading or unloading the string or series of connected or coupled auto-rack cars, the doors of the auto-rack cars are opened and bridge plates are positioned in the gaps between each of the adjacent auto-rack cars. In other words, each gap between each pair of adjacent decks of adjacent auto-rack cars is spanned by a pair of portable removable bridge plates to load the vehicles. The vehicles are loaded in the auto-rack cars by driving the vehicles into one end of the string or series of connected or coupled auto-rack cars, over the bridge plates and through the adjacent cars until all of the auto-rack cars in the series or string are filled. The vehicles are driven into the first auto-rack car on either the first, second, or third deck (depending upon the type and size of auto-rack car and the vehicle). One deck or level at a time is typically loaded, and then the bridge plates are moved downwardly or upwardly to load the next deck or level. This process is reversed for unloading the vehicles from the string or series of connected or coupled auto-rack cars.
Each pair of bridge plates supports the vehicle as it is driven over the gap between the aligned decks of the adjacent auto-rack cars with one bridge plate supporting the right side and the other bridge plate supporting the left side of the vehicle. The bridge plates are typically mounted to the auto-rack cars only during the loading and unloading of the vehicles. The Association of American Railroads (AAR) specifies a maximum weight, a minimum strength requirement, and a fatigue load for such bridge plates in AAR Specifications.
Each bridge plate is typically made of an aluminum plate and a steel locking assembly attached to the bottom of one end of the aluminum plate. Each bridge plate is pivotally attached by the locking assembly to one end of one auto-rack car and spans the gap to the deck of the adjacent auto-rack car. Each bridge plate is only attached to one of the adjacent auto-rack cars at one end so as to accommodate variable spacing between adjacent coupled auto-rack cars in the string or series of auto-rack cars that are undergoing loading or unloading. The end of the bridge plate that is the non-pivotally attached end of the bridge plate rests on the adjacent auto-rack car deck. The steel locking assembly of each bridge plate includes multiple outwardly extending pins (including a spring biased locking pin) that pivotally attach the bridge plate to one of the auto-rack cars. The locking assembly is connected to and can be accessed from the bottom side of the bridge plate.
One such known bridge plate locking assembly includes: (a) a support bracket; (b) a guide tube connected to the bottom of the support bracket; (c) a first slidable locking pin partially positioned in the guide tube; (d) a first handle integrally attached to the first slidable locking pin; (e) a second slidable locking pin positioned in the guide tube; (f) a second handle integrally attached to the second slidable locking pin and also integrally connected to first handle; (g) a pivot pin partially positioned in the guide tube and loosely attached to the guide tube by a rivet; (h) a collar journaled about to the second locking pin; and (i) a spring positioned in the guide tube between the collar and the pivot pin.
During use, installation, and/or removal of bridge plates that have such locking assemblies, the bridge plates and the locking assemblies thereof are often subjected to various forces. When a bridge plate is subjected to such forces, one or more components of the locking assembly of that bridge plate can be bent, cracked, or otherwise damaged. For example, in the known locking assembly described above, one or more of: (i) the guide tube; (ii) the first slidable locking pin; (iii) the second slidable locking pin; and (v) the pivot pin, often become bent or otherwise damaged. When this occurs, the locking assembly does not easily function, does not properly function, or does not function at all. In another example, the collar journaled about the second slidable locking pin can crack and then move with respect to the second slidable locking pin. When this occurs, the tension provided by the spring on the first and second locking pins is reduced and this know locking assembly does not easily function, does not properly function, or does not function at all.
This known locking assembly cannot be easily, quickly, or efficiently repaired because the first locking pin, the second locking pin, and the respective handles are welded to each other and thus cannot be readily removed from the guide tube. Thus, the entire locking assembly must be replaced or the entire bridge plate must be replaced.
The bridge plate locking assembly disclosed in U.S. Patent Publication No. 2017/0334463 addresses these problems, but in certain instances does not fully solve these problems.
Accordingly, there is thus a continuing need to solve these problems.
Various embodiments of the present disclosure provide an auto-rack railroad car bridge plate locking assembly additionally solves the above locking pin problem by providing a locking pin that is easily and readily replaceable.
Various embodiments of the present disclosure provide an auto-rack railroad car bridge plate locking assembly including: (a) a support bracket configured to be connected to an auto-rack railroad car bridge plate; (b) a guide tube connected to the bottom of the support bracket; (c) a single slidable locking pin partially positioned in one end of the guide tube and partially extending from that end of the guide tube; (e) a handle assembly extending transversely from and removably attached to the locking pin; (f) a fixed pivot pin partially positioned in the opposite end of the guide tube, securely or fixedly connected to that opposite end of the guide tube, and partially extending from that end of the guide tube; and (g) a spring positioned in the guide tube between and abutting each of the fixed pivot pin and the slidable locking pin. The removable handle assembly and locking pin enable the locking pin to be replaced if the locking pin is bent during use, installation, or removal. The combination of these components enables the locking assembly of the present disclosure to be readily and efficiently repaired without the need to replace the entire locking assembly or the entire bridge plate.
Various embodiments of the present disclosure also provide an auto-rack railroad car bridge plate having the locking assembly described herein.
Other objects, features and advantages of the present invention will be apparent from the following detailed disclosure, taken in conjunction with the accompanying sheets of drawings, wherein like reference numerals refer to like parts.
Referring now to the drawings and particularly to
The sidewalls 20 include a series of steel vertical posts 28 that are mounted on and extend upwardly from the frame 12. The roof 22 is mounted on and supported by these vertical posts. The vertical posts are evenly spaced along the entire length of both sidewalls 20 of the auto-rack car 10. A plurality of rectangular galvanized steel side wall panels 30 that extend horizontally and are vertically spaced apart are mounted between each pair of vertical posts 28. These side wall panels are supported at their corners by brackets (not shown) that are suitably secured to the vertical posts. The average side wall panel has a multiplicity of round sidewall panel holes 23. These side wall panel holes 23 provide the auto-rack car with natural light as well as proper ventilation. Proper ventilation prevents harm from the toxic vehicle fumes to the person or persons (i.e., loaders) loading or unloading the vehicles into or out of the auto-rack car.
Referring now to
The auto-rack railroad bridge plate locking assembly 100 of various embodiments of the present disclosure generally includes a support bracket 110 configured to be attached to an auto-rack railroad car bridge plate, a guide tube 140 connected to the bottom of the support bracket 110, a slidable locking pin 160 partially positioned in a first end of the guide tube 140 and partially extending from the first end of the guide tube 140, a removable handle assembly 1170 removably attached to the locking pin 160, a fixed pivot pin 180 partially positioned in and securely connected to a second end of the guide tube 140 and partially extending from the second end of the guide tube 140, and a spring 190 positioned in the guide tube 140 between and abutting the fixed pivot pin 180 and the locking pin 160.
In this illustrated embodiment, the support bracket 110, the guide tube 140, the slidable locking pin 160, the removable handle assembly 1170, the locking pin 160, the fixed pivot pin 180, and the spring 190 are all made from suitable metals such as steel. It should be appreciated that one or more of these components of the locking assembly can be made from other suitable materials. It should also be appreciated that one or more of these components can be coated with a protective coating such as paint. It should also be appreciated that one or more of these components can be plated.
More specifically, in this illustrated embodiment, as best seen in
In this illustrated embodiment, as best seen in
In this illustrated embodiment, as best seen in
In this illustrated embodiment, as best seen in
More specifically, the gripping member 1174 includes a partially cylindrical and partially conical body. The body includes an outer portion 1182, an inner portion 1190, and a central portion 1186 between and integrally connected to and connecting the outer portion 1182 and the inner portion 1190. In this illustrated embodiment, the entire gripping member (including portions 1182, 1186, and 1190) is monolithically formed from a suitable metal such as steel. It should be appreciated that the gripping member 1174 can be made from other suitable materials in accordance with the present disclosure.
The outer portion 1182 is cylindrical and includes an outer cylindrical wall 1183 having an outer surface 1183a and an inner surface 1183b. The outer wall 1183 and specifically the inner surface 1183ab defines a central cylindrical first channel 1183c having a first inner diameter.
The central portion 1186 is cylindrical and includes an outer wall 1187 having an outer surface 1187a and an inner surface 1187b. The outer wall 1187 and specifically the inner surface 1187b defines a central cylindrical second channel 1187c having a second inner diameter. The second inner diameter is smaller than the first inner diameter in this illustrated example embodiment.
The inner portion 1190 is conical and includes a conical outer wall 1191 having an outer surface 1191a and an inner surface 1191b. The outer wall 1191 and specifically the inner surface 1191b defines a central cylindrical third channel 1191c having a third inner diameter. The third inner diameter is the same as the second inner diameter in this illustrated example embodiment. The third inner diameter is smaller than the first inner diameter in this illustrated example embodiment.
The first, second, and third channels 1183c, 1187c, and 1191c define an attachment member receiving channel configured to receive the attachment member 1172 such that the head 1192 of the attachment member 1172 is positioned in the first channel 1183c, the rest of the attachment member 1172 extends through the second and third channels 1187c and 1191c.
The attachment member 1172 includes an elongated body having an outer portion or head 1192, an inner or engagement portion 1200 and a central portion 1196 between and integrally connected to and connecting the outer portion 1192, and the inner portion 1200. In this illustrated example embodiment, the entire attachment member (including portions 1192, 1196 and 1200) is monolithically formed from a suitable metal such as steel. It should be appreciated that the attachment member can be made from outer suitable materials.
The outer portion or head 1192 is a solid cylindrical member except that it defines a mechanical engagement structure 1193. The cylindrical member has an outer surface (not labeled) having a first outer diameter. The first outer diameter of the head 1192 is smaller than the first inner diameter of the outer portion 1183 of the gripping member 1174 such that the head portion 1192 can be rotatably positioned in the outer portion 1183 of the gripping member 1174. The entire head 1192 also lengthwise fits in the outer portion 1183 of the gripping member 1174.
The mechanical engaging structure 1193 is engageable by an appropriate tool (not shown) for rotating the attachment member 1172. In this illustrated example embodiment of the present disclosure, the mechanical engaging structure 1193 includes a hexagonal shaped cavity defined by a plurality of walls that are engageable by an appropriate tool (such as engageable by an Allen wrench). In other embodiments of the present disclosure, other mechanical engaging structures may be utilized, such as a straight slot (engageable by a flathead screwdriver), or a cross-shaped slot (engageable by a Phillips head screwdriver). Any suitable mechanical engaging structure rotatable or drivable by a suitable tool may be employed as the engaging structure in accordance with the present disclosure.
The central portion 1196 of the attachment member 1172 is a solid cylindrical member (not labeled) and includes an outer surface (not labeled). The outer surface has a second outer diameter. The second outer diameter is smaller than the first outer diameter of the head 1192. The second outer diameter is also smaller than the second inner diameter of the central portion 1186 of the gripping member 1174 such that the center portion 1196 is rotatable in the gripping member 1174 during installation and removal.
The inner portion 1200 of the attachment member 1172 is also a solid cylindrical member (not labeled) and includes a threaded outer surface (not labeled). The outer surface has a third outer diameter. The third outer diameter is smaller than the first outer diameter of the head 1192 and slightly larger than the second outer diameter.
The inner portion 1200 is rotatable in the central portion and the inner portion of the gripping member 1174 during installation and removal. The inner portion and specifically the threads of the inner portion are configured to engage the threads of the locking pin 160 that define opening 164 to form a secure engagement with the locking pin 160.
This configuration enables the gripping member 1174 to be freely rotatable relative to the attachment member 1172 and the locking pin 160 during installation and removal. In this illustrated embodiment, after installation, the gripping member 1174 is fixed to the locking pin 160 by the attachment member 1172 and the locking member 1175 such that the gripping member 1174 is not freely rotatable. It should be appreciated that the locking member 1175 assists in facilitating this locked secure connection of the attachment member 1172 and the gripping member 1174 to the locking pin 160. It should also be appreciated that other suitable or additional suitable locking mechanisms may be employed in accordance with the present disclosure. For example, a liquid locking mechanism may also be applied to the threads of the attachment member 1172 to secure the attachment member to the locking ping 160.
It should further be appreciated that in other embodiments of the present disclosure, these components can be configured such that the gripping member is freely rotatable relative to the locking pin 160.
This configuration also enables the attachment member 1172 to be substantially protected by the gripping member 1174 from damage by objects.
The configuration also enables the conical inner portion 1190 of the gripping member 1174 to engage the wall of the tubular member 140 that defines opening 146 without causing substantial damage or wear to either such component.
It should be appreciated that the handle assembly may be alternatively configured and shaped in accordance with the present disclosure.
In this illustrated embodiment, as best seen in
In this illustrated embodiment, as best seen in
In this illustrated embodiment, to assemble the bridge plate locking assembly 100: (a) the guide tube 140 is welded to the bottom of the first section 111a of the support bracket 110 and to the bottom of the fifth section 111e of the support bracket 110; (b) the first section 182 of the fixed pivot pin 180 is inserted into the second end of the guide tube 140 and the intermediate section 183 is welded to that second end of the guide tube 140; (c) the spring 190 is inserted into the guide tube 140 through the first end of the guide tube 140; (d) the locking pin 160 is inserted into the first end of the guide tube 140; and (e) the attachment member 1172 of the handle 1170 is inserted through the gripping member 1174 the handle opening 146 in the guide tube 140 and into the handle receiving opening 164 of locking pin 160. It should be appreciated that the order of assembly may vary in accordance with the present disclosure.
If the locking pin 160 is bent or damaged in use or otherwise, the locking pin 160 can be replaced. In this illustrated embodiment, to replace the locking pin 160, the handle assembly 1170 is removed. Specifically, the attachment member 1172 and the locking member 1175 are detached from the gripping member 1174 and the locking pin 160.
In this illustrated embodiment, to replace the locking pin 160, the handle assembly 1170 is removed. After the handle assembly 1170 is removed from the locking pin 160, the locking pin 160 can be removed from the guide tube 140. A new locking pin 160 can then be inserted into the guide tube 140. The handle assembly 1170 can then be reattached to the locking pin 160 (or replaced if needed).
It should thus be appreciated that the removable handle assembly and the locking pin enable the locking pin to be replaced if the locking pin is bent during use, installation, or removal. The combination of these components enables the locking assembly to be readily and efficiently repaired without the need to replace the entire locking assembly or entire bridge plate.
It should also be appreciated from the above that that the auto-rack railroad car bridge plate locking assembly of the present disclosure eliminates the need for a collar (described above), and thus in various embodiments does not include such a collar.
It should also be appreciated from the above that that the auto-rack railroad car bridge plate locking assembly of the present disclosure provides a pivot pin that is securely attached to the guide tube, eliminates the need for a loosely attached pivot pin (described above), and thus in various embodiments does not include such a loosely attached pivot pin.
Various embodiments of the present disclosure also provide an auto-rack railroad car bridge plate with the locking assembly described above.
It should be understood that modifications and variations may be effected without departing from the scope of the novel concepts of the present invention, and it should be understood that this application is to be limited only by the scope of the claims.
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Number | Date | Country | |
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20200385030 A1 | Dec 2020 | US |