The present invention discloses each of rotary and lever style shifters which can shift between each of Park, Reverse, Neutral, Drive and Sport positions (the latter providing higher RPM at lower speeds for such as performance driving conditions) As will be further described below, the present design incorporates a solenoid for selectively locking and controlling rotation of a detent locking wheel which in turn establishes both controlled shifting between the PRND positions as well as automatic return to park functionality.
The prior art is documented with examples of sensor activated linkage for establishing a return to Park condition (both associated with rotary and linear shifter assemblies). Examples of these most notably include each of Swaita, USSN 2015/0143938, disclosing default-to-par, having output member, rotatable plate, latching mechanism and biasing member), Watanabe, USSN 2015/0152958 teaching a motor driven device with control circuit for moving a rotary detent member to park, and Ehrmaier, U.S. Pat. No. 7,028,575 further disclosing a shift lever with dual shifting channels such that manual deflection in either channel, following release, effectuates monostable return to park functionality.
Additional examples of motorized sifter assemblies include each of Fett, U.S. Pat. No. 9,334,949, Ganter, U.S. Pat. No. 9,239,108 and Rake, U.S. Pat. No. 9,518,650 among others. Other gear selector devices also include each of Fuhroff, USSN 2009/0000413, Giefer, U.S. Pat. No. 8,413,536 and Seki, U.S. Pat. No. 8,359,943.
The present invention discloses each of rotary and lever style shifters which can shift between each of Park, Reverse, Neutral, Drive and Sport positions (the latter providing higher RPM at lower speeds for such as performance driving conditions) As will be further described below, the present design incorporates a solenoid for selectively locking and controlling rotation of a detent locking wheel which in turn establishes both controlled shifting between the PRND positions as well as automatic return to park functionality.
Engagement between the solenoid and the detent locking wheel occurs via a pivoting lock lever assembly, such mounted to the housing, which is slaved to the solenoid, a lock plunger projecting from the lever assembly and such that, in a de-energized solenoid condition, the lock plunger engages a selected aperture location of the detent locking wheel. A collection of biasing springs includes a torsional spring for biasing the detent locking wheel relative to the outer housing, and which is provided with a first extending spring leg locked to the package supporting housing and an opposite spring leg biasing a circumferential location of the ratchet wheel.
In a normal shifting operation, the torsional (or return) spring is loaded between the detent locking wheel and housing and will cause the affixed knob to be stopped by the housing at the Park and Drive positions, shifting effort being generated by a pair of steel balls biased by coil springs integrated into extending portions of the plunger housing subassembly and which are guided within inner perimeter extending detent surfaces in the outer fixed housing. This occurs concurrent with the adjustable torsional spring leg being continuously repositioned (pushed over) adjoining ratchet teeth formed within an underside surface of the detent locking wheel.
The lock lever assembly, slaved to the solenoid, is pivotally mounted to the housing and biased by a further torsional spring in a direction towards the detent locking wheel. The lock plunger is in turn supported upon the lock lever in a limited pivoting fashion via a smaller and tertiary spring and, in combination with a catch ledge configured into a forward most edge of the lock plunger, provides a limited range of motion between projecting/engaged and retracted/released positions relative to a selected circumferentially arrayed window associated with the outer annular wall of the detent locking wheel, and further so that the step prevents the lock plunger from retracting beyond a distance necessary to afford spring biased return to park rotation of the detent locking wheel.
A PCB board and related sensor are arranged in communication with a magnet mounted to an underside of a magnet holder integrated into the plunger housing subassembly. Rotation of the knob between each of the gear positions results in an arcuate sweeping motion of the magnet relative to the sensor on the PCB and, upon the sensor detecting the position of the magnet, confirming resetting of the Park position. This is controlled by the relative rotation between the knob and the end stopper which occurs upon the energization of the solenoid to a release/retracted position relative to the detent locking wheel (again via the lock plunger and pivoting lock lever assembly), at which the torsional spring counter rotates the stopper to the Park position.
The Park lock function further describes standard BTSI (brake transmission system interlock) functionality, which mechanically locks the shifter knob in the Park position unless the driver presses the brake pedal before shifting to any of the R, N and D positions. The BTSI aspect is integrated into the PCB to solenoid communication protocol of the design, additionally and apart from its return to park features.
A plurality of extraneous vehicle sensors are arranged throughout the vehicle in communication with the solenoid for determining a Park reset triggering condition, such determined to occur by the driver unlatching the seatbelt, exiting the vehicle by opening the door, etc., with the vehicle in gear. Once one of these conditions has been met, the given sensor instructs the solenoid to retract the lock plunger from engagement with the outer toothed location of the detent locking wheel in an energized/released condition.
Once the new Park position is established, and as confirmed by the proximity condition established between the magnet and holder via the PCB mounted sensor (such as which is understood further to be any suitable type of inductive or magnetic Hall effect sensor), the solenoid is once again de-energized in order to reengage the detent locking wheel.
In this manner, both the BTSI and return to park functionality are integrated into a simplified design consisting of a single solenoid, detent locking wheel, return torsional spring and interposed lock lever which are incorporated into the biased plunger housing subassembly and so that the plunger provides for normal shifting operation, with the detent locking wheel operating in combination with the solenoid and lock plunger to provide return to park functionality.
Reference will now be made to the attached illustrations, when read in combination with the following detailed description, wherein like reference numerals refer to like parts throughout the several views: and in which:
With reference now to
Referring first to
The package housing 14, best depicted in the solid underside rotated views of
As will be further described, the circumferential overlapping arrangement of the outer coaxial teethed portions 26 and inner ramped 24 surfaces establishes a plurality of successive ratchet teeth, these controlling successive rotation of the knob 12 and plunger housing subassembly, via an interposed torsional spring 31. A generally cylindrical shaped plunger housing is depicted at 30 associated with the rotary knob 12 subassembly is provided and includes a pair of lower and opposite and radial projecting guiding portions 32 and 34, these being interiorly hollowed for receiving a pair of opposing steel balls (one of which is shown at 36 in
A torsional return spring 31 (see
The rotary knob 12 includes an extending shaft or stem portion 38 receiving an underside knob seal 39 affixing within an open upper rim interior 41 of the plunger housing 12. Upon the bezel cover 16 being mounted atop the main packaging housing 12, and the plunger housing 30 being mounted through the bezel cover opening 16 and into the main package housing 12 (with the knob underside ledge surrounding the seal supported upon the annular rim of the bezel cover and surrounding the opening, the radial projecting portions 32/34 are received coaxially within the circumferential stepped underside profile 26 of the housing align with the inwardly facing detent profile surfaces to facilitate tactile engagement of the knob 12 and plunger housing 30.
As further shown in
An underside surface of the plunger housing 30 integrates a magnet holder 48 such containing a magnet 49 within a hidden underside thereof and which, upon rotating the plunger housing 30 relative to the main package housing 14 and as guided by the internal detent profile (coaxial surfaces 24 and 26), causes the magnet 49 to travel in an arc motion relative to the PCB mounted sensor, resulting in adjustment of a magnetic field sensed by a position sensor within the PCB board 40, such as which is understood further to be any suitable type of inductive or magnetic Hall effect sensor, in order to detect a rotated knob position.
A plurality of light pipes are provided and include each Park, Reverse, Neutral and Drive gear position light pipes, see at 50, 52, 54 and 56 in
Each of the light pipes 50-58 (
The present design incorporates a solenoid assembly, see at 72, which as previously indicated is supported within the interior of the housing 14 adjacent to the circumferential seating profile 26 for supporting the detent locking wheel 22. The solenoid 72 is provided with power from an external force and includes a linear extending (and power retracting) portion 74 which is engaged to a location 75 of an elongated and irregular shaped lock lever assembly 76, this in turn pivotally supported at a location 78 to an interior location of the main package housing 14.
A torsion spring 80 (see as bests shown in
As best shown in
Engagement between the solenoid 72 and the detent locking wheel 22 occurs via the pivoting lock lever assembly 76 (mounted to the housing again at 78) and which is slaved to the solenoid. The lock plunger 90 projects from the lever assembly 76 such that, in a de-energized solenoid condition (
The lock lever assembly 76, again slaved to the solenoid 72, is pivotally mounted to the housing 14 and biased by the further torsional spring 80 in a direction towards the detent locking wheel 22 (again
The PCB board 40 and related sensors are arranged in communication with the arcuately and rotatably displaceable magnet 49 (see again as shown in each of succeeding underside views of
As previously described, the Park lock function further describes standard BTSI (brake transmission system interlock) functionality, which mechanically locks the shifter knob 12 in the Park position unless the driver presses the brake pedal before shifting to any of the R, N and D positions. The BTSI aspect is integrated into the PCB 40 to solenoid communication protocol of the design, additionally and apart from its return to park features.
A plurality of extraneous vehicle sensors are arranged throughout the vehicle in communication with the solenoid for determining a Park reset triggering condition, such determined to occur by the driver unlatching the seatbelt, exiting the vehicle by opening the door, etc., with the vehicle in gear. Once one of these conditions has been met, the given sensor instructs the solenoid to retract the lock plunger from engagement with the outer toothed location of the detent locking wheel in an energized/released condition.
Once the new Park position is established, and as confirmed by the proximity condition established between the magnet and holder via the PCB mounted sensor (such as which is understood further to be any suitable type of inductive or magnetic Hall effect sensor which is integrated into the interface established between the magnet holder 48 and the opposing PCB surface), the solenoid 72 is once again de-energized in order to permit the extending portion 72 to extend concurrent with the biasing force of the torsional spring 80 pushing the lock lever assembly 76 and crosswise supported lock plunger 90 to reengage the selected window 28 configured into the detent locking wheel 22.
In this manner, both the BTSI and return to park functionality are integrated into a simplified design consisting of a single solenoid, detent locking wheel, return torsional spring and interposed lock lever which are incorporated into the biased plunger housing subassembly and so that the plunger provides for normal shifting operation, with the detent locking wheel operating in combination with the solenoid and lock plunger to provide return to park functionality. Furthermore, the ability to utilize the auto return to park rotary shifter with the rotary end stopper disk, solenoid, and torsional spring (in contrast to the arrangement of multiple motors or solenoids associated with fixed position rotary shifters) provides a much more simplified and reliable design for ensuring a return to Park condition.
Summarizing the operating protocol of the present assembly,
Finally,
A lock lever assembly 120 is provided which is pivotally supported (at location 122) within an adjacent interior location of the housing 112 outside of the support profile 114. A solenoid assembly 124 is supported within the housing 112 and includes an extensible end 126 which is pivotally slaved, at 128 to an arm 121 extending to the pivot location 122 of the lever assembly 120 and so that the arm 121 is angularly offset from the lock lever assembly 120.
As further shown, a portion of the lock lever assembly 120 extends from the intermediate pivotal support location 122 in a direction generally opposite from the solenoid slaved location 126 and terminates in a crosswise extending lock plunger 130. As with the prior embodiment, the lock plunger 130 can be supported in a crosswise pin rotating fashion, see at 132, and can also include any type of tertiary biasing spring (such as depicted at 105 in the preceding lock plunger 90 of
A plunger housing subassembly 134 is rotatable supported within the detent locking wheel 116, the subassembly 134 being functionally similar to that previously described at 30 and including a pair of opposite radial extending wings or portions 136/138 relative to a center rotating axis 140 for supporting the subassembly 134 within the housing 112. The plunger housing subassembly includes a similar arrangement of spring biased balls or bearings (not shown) which are supported at open ends of the extending portions 136/138 and in order to provide iterative shifting between PRND positions.
A shifter lever 142 extends from a central receiving pocket 144 of the plunger housing subassembly 134 and through a slot configured into an upper edge of the shifter housing 112 (such as further established by mating halves of the housing) for accommodating each of the PRND positions. A return spring (a portion of which is shown at 146) is provided and operates under a similar principal as that depicted at 31 in the preceding embodiment for controlling controlled adjustment and return to park reset of the detent locking wheel 116 and supported shifter lever/plunger housing subassembly relative to the outer shifter housing 112.
Operation of the lever style shifter 110 operates under similar principles to the rotary knob style shifter 10, with the lock plunger 130 being in a fully engaged (solenoid de-energized) position in which the plunger extends through the detent locking wheel 116 and selected perimeter window 118 into an abutment engagement (substantially obscured) with the plunger housing subassembly 134. Initial energization of the solenoid 124 results in partial retraction of the extending portion 126 to partially pivot the lock plunger 130 out of engagement with the plunger housing subassembly 134, allowing normal shifting operation in which the subassembly 134 is permitted to pivot between the PRND positions relative to the fixed detent locking wheel 116.
A similar PCB, magnet and sensor arrangement (not shown) is provided in the lever style embodiment 110 and, upon triggering a reset event, instructs the solenoid 124 to fully retract the lock plunger 130 from the detent locking wheel 116, at which the return spring 146 biases the wheel 116 to rotate to a Park reset condition relative to the outer shifter housing 112. In this manner, the rotary knob variant of
Having described our invention, other and additional embodiments will become apparent to those skilled in the art to which it pertains, and without deviating from the scope of the appended claims:
The present application claims the priority of U.S. Ser. No. 62/527,372 filed Jun. 30, 2017, as well as U.S. Ser. No. 62/469,959 filed Mar. 10, 2017.
Number | Name | Date | Kind |
---|---|---|---|
3901097 | Williams et al. | Aug 1975 | A |
5884528 | Ludanek et al. | Mar 1999 | A |
5919112 | Michael et al. | Jul 1999 | A |
6059687 | Durieux et al. | May 2000 | A |
6151977 | Menig et al. | Nov 2000 | A |
6295887 | DeJonge et al. | Oct 2001 | B1 |
6564661 | DeJonge | May 2003 | B2 |
6806810 | Robinson | Oct 2004 | B2 |
6834563 | Seekircher | Dec 2004 | B2 |
7028575 | Ehrmaier et al. | Apr 2006 | B2 |
7571662 | Pickering et al. | Aug 2009 | B2 |
7770486 | Morita et al. | Aug 2010 | B2 |
7913583 | Reppuhn et al. | Mar 2011 | B2 |
8170757 | Furhoff et al. | May 2012 | B2 |
8264338 | Leon | Sep 2012 | B2 |
8336424 | Miret et al. | Dec 2012 | B2 |
8485061 | Kliemannel et al. | Jul 2013 | B2 |
8490509 | Giefer et al. | Jul 2013 | B2 |
8897978 | Fyie et al. | Nov 2014 | B2 |
9239108 | Ganter et al. | Jan 2016 | B2 |
9334949 | Fett et al. | May 2016 | B2 |
9400049 | Heo et al. | Jul 2016 | B2 |
9529378 | Jeon | Dec 2016 | B2 |
20020152827 | Hayashi et al. | Oct 2002 | A1 |
20030029261 | DeJonge | Feb 2003 | A1 |
20060053930 | Morita et al. | Mar 2006 | A1 |
20090000413 | Furhoff et al. | Jan 2009 | A1 |
20090107287 | Seki | Apr 2009 | A1 |
20130305865 | Howe | Nov 2013 | A1 |
20140007726 | Muraki et al. | Jan 2014 | A1 |
20140224056 | Beaufils | Aug 2014 | A1 |
20140345409 | Watanabe | Nov 2014 | A1 |
20150027861 | Hoskins et al. | Jan 2015 | A1 |
20150135878 | Park et al. | May 2015 | A1 |
20150143938 | Swaita et al. | May 2015 | A1 |
20150152958 | Watanabe et al. | Jun 2015 | A1 |
20150167827 | Felt et al. | Jun 2015 | A1 |
20150167829 | Kim | Jun 2015 | A1 |
20150266376 | Tokumo et al. | Sep 2015 | A1 |
20150274170 | Sun | Oct 2015 | A1 |
20150369358 | Lee et al. | Dec 2015 | A1 |
20160312882 | Heo | Oct 2016 | A1 |
Number | Date | Country |
---|---|---|
1946983 | Feb 2010 | EP |
3225884 | Oct 2017 | EP |
1484146 | Aug 1977 | GB |
1489898 | Oct 1977 | GB |
1489899 | Oct 1977 | GB |
2007-186118 | Jul 2007 | JP |
Entry |
---|
International Search Report for International Application No. PCT/US2018/056685 dated Mar. 11, 2019. |
International Search Report for International Application No. 16KNAI10680WO dated Mar. 11, 2019. |
Number | Date | Country | |
---|---|---|---|
20180259067 A1 | Sep 2018 | US |
Number | Date | Country | |
---|---|---|---|
62527372 | Jun 2017 | US | |
62469959 | Mar 2017 | US |