The present subject matter relates generally to refrigerator appliances, and more particularly to autofill water dispensing systems for refrigerator appliances.
Some refrigerator appliances include autofill dispensing systems. Autofill dispensing systems typically include a dispensing housing and a pitcher. When the pitcher is positioned in a designated spot, e.g., beneath the autofill housing, water or another liquid is automatically dispensed into the pitcher. Some autofill dispensing systems include a pitcher present sensor in the dispensing housing and a trigger device in the pitcher to determine when the pitcher is in the correct position to accept the dispensed liquid. In addition to the pitcher present sensor, some autofill pitchers include a pitcher full sensor including a float mechanism positioned within a housing of the pitcher that moves upward with the rising liquid in the autofill pitcher. When the liquid within the autofill pitcher has reached a designated fill level, the float mechanism triggers the system to cease dispensing liquid.
In some situations, float mechanisms may fail due to manufacturing defects, deposits from the water or water additives introduced by users into the pitcher that build up and interfere with the proper operation of the float mechanism. A pitcher full sensor that is more robust against contamination would be beneficial. Additionally or alternatively, a redundant sensor to prevent a pitcher over-fill condition may be beneficial. However, a redundant sensor would take up additional space in the pitcher, thereby reducing pitcher volume, or add to the overall size of the pitcher.
Accordingly, an autofill dispensing system in a refrigerator that addresses one or more of the challenges noted above would be desirable.
Aspects and advantages of the invention will be set forth in part in the following description, may be apparent from the description, or may be learned through practice of the invention.
In one exemplary aspect, a refrigerator appliance comprising a cabinet defining a fresh food chamber and an autofill pitcher system is provided. The autofill pitcher system comprises a removable pitcher having a pitcher wall connected to a pitcher bottom to define a volume, the pitcher wall defining an opening at a top edge of the removable pitcher. The pitcher also comprises a first magnet fixed to a first end of a pivot arm, the pivot arm pinned for rotation between a first position and a second position. The autofill pitcher system further comprises a dispenser defining a cavity within the fresh food chamber to receive the removable pitcher. The dispenser comprises a first sensor, a fill tube adapted to direct water from a water supply to the removable pitcher, a valve couple to the fill tube, and a controller. The controller is configured to open the valve when the first sensor detects the first magnet when the pivot arm is in the first position and close the valve when the first sensor does not detect the first magnet in the second position.
In another exemplary aspect, an autofill pitcher system comprises a removable pitcher having a pitcher wall connected to a pitcher bottom to define a volume, the pitcher wall defining an opening at a top edge of the removable pitcher. The pitcher also comprises a first magnet fixed to a first end of a pivot arm, the pivot arm pinned for rotation between a first position and a second position. The autofill pitcher system further comprises a dispenser defining a cavity to receive the removable pitcher. The dispenser comprises a first sensor, a fill tube adapted to direct water from a water supply to the removable pitcher, a valve couple to the fill tube, and a controller. The controller is configured to open the valve when the first sensor detects the first magnet when the pivot arm is in the first position and close the valve when the first sensor does not detect the first magnet in the second position.
In still another exemplary aspect, an autofill pitcher system comprises a removable pitcher having a pitcher wall connected to a pitcher bottom to define a volume, the pitcher wall defining an opening at a top edge of the removable pitcher. The pitcher further comprises a first magnet fixed to a first end of a pivot arm, the pivot arm pinned for rotation between a first position and a second position, and a second magnet. The dispenser defines a cavity to receive the removable pitcher, the dispenser comprising a first sensor, a second sensor, a fill tube adapted to direct water from a water supply to the removable pitcher, and a valve coupled to the fill tube. A pitcher present signal is sent to a controller when the first sensor detects the first magnet and the controller sends a signal to open the valve when the second sensor does not detect the second magnet.
These and other features, aspects, and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “includes” and “including” are intended to be inclusive in a manner similar to the term “comprising.” Similarly, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). In addition, here and throughout the specification and claims, range limitations may be combined and/or interchanged. Such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. For example, all ranges disclosed herein are inclusive of the endpoints, and the endpoints are independently combinable with each other. The singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “generally,” “about,” “approximately,” and “substantially,” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components and/or systems. For example, the approximating language may refer to being within a 10 percent margin, i.e., including values within ten percent greater or less than the stated value. In this regard, for example, when used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., “generally vertical” includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” In addition, references to “an embodiment” or “one embodiment” does not necessarily refer to the same embodiment, although it may. Any implementation described herein as “exemplary” or “an embodiment” is not necessarily to be construed as preferred or advantageous over other implementations. Moreover, each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Turning to the figures,
Refrigerator appliance 100 includes a housing or cabinet 120 defining a chilled chamber, fresh food chamber 122, and one or more freezer chambers, such as a first freezer chamber 124 and a second freezer chamber 125, which may both be arranged below fresh food chamber 122 along the vertical direction V. As illustrated, fresh food chamber 122 is bounded by vertical walls at the left side 105 and at the right side 106, such walls spaced apart in the lateral direction, a horizontal wall at the top 101 and at the bottom by a lower wall 132. In this configuration, refrigerator appliance 100 may generally be referred to as a bottom mount, or bottom freezer, refrigerator. Cabinet 120 also defines a mechanical compartment (not shown) for receipt of a sealed cooling system (not shown).
Left and right refrigerator doors 126, 128, respectively, are rotatably hinged to an edge of cabinet 120 at left 105 and right 106 sides, respectively, for accessing fresh food chamber 122 (
Left door 126 of refrigerator appliance 100 includes an inner surface 134 and an outer surface 136. Inner surface 134 generally defines a portion of the interior of fresh food chamber 122 when door 126 is in a closed position as shown in
The same construction may result in a similarly formed right door 128 as left door 126 with inner surface 134 and outer surface 136. Moreover, it will further be appreciated that freezer doors 130, 131 can likewise include inner and outer surfaces.
Doors 126, 128 may include storage bins or shelves 138 movably or fixedly attached to the inner surface 134 of the doors 126, 128. In the embodiment illustrated in
The autofill pitcher system 140 comprises a removable pitcher, pitcher 142, a dispenser 180, and controller 200. The details of exemplary pitcher 142 may best be illustrated with reference to
Exemplary pitcher 142 is illustrated as a generally hollow rectangular cuboid for ease of illustration only. Other embodiments may have other shapes, for example a hollow cylinder, and may or may not have features such as a spout or a handle.
An orthogonal coordinate system for the embodiment of water pitcher 142 is defined in
As illustrated in
Lid 154 may include a top wall 158 joined to, or formed with, the skirt 156 such that the skirt 156 and top wall 158 define a cavity or volume 160 in the lid 154. As illustrated in
In embodiments, the lid 154 also includes a first float body 172 located below the second end 170 of pivot arm 166 and constrained to allow movement in the H direction. For example, a float basket 174 with a plurality of perforations 175 may limit the movement of first float body 172 to the H direction. When the fluid level 171 in the pitcher volume 148 is below the float basket 174 as in the under-filled condition as illustrated in
In an over-fill condition as illustrated in
Dispenser 180 defines a cavity 181 to receive the removable pitcher 142 with the H direction generally parallel to the vertical direction V of the refrigerator appliance 100. In the illustrative embodiment shown in the figures, the dispenser 180 is positioned on the inner surface 134 of left door 126 of the refrigerator appliance 100. Other embodiments may have the dispenser on other doors or elsewhere in the fresh food chamber 122. As illustrated, the cavity 181 comprises a support or shelf 108 to support the pitcher 142 in the vertical direction V and a sensor board 188 adjacent to the lid 154 of the pitcher 142. Other features (not shown) may be provided to secure the pitcher 142 in the cavity 181 during filling and as the door 126 is open and closed to provide access to the fresh food chamber.
The dispenser 180 may include a fill tube 184 adapted to direct water from a water supply to the pitcher 142. A valve 186 may be provided in line with the fill tube 184 between the water supply and the pitcher 142 to selectively allow the flow of water to the pitcher 142. The valve is operatively coupled to the controller 200.
The sensor board 188 includes a first sensor 182 secured in the board and adjacent positioned to detect the first magnet 162 in the pitcher 142 when the pitcher is present and properly located in the cavity 181. The first sensor 182 may be any type of sensor capable of detecting the first magnet and providing a pitcher present signal to a controller 200. Controller 200 is operatively coupled to the sensor board 188 and first sensor 182 to interpret the pitcher present signal from the first sensor.
Controller 200 controls the operation of the autofill pitcher system in that it interprets signals received from various sensors of the dispenser 180 and determines if the autofill operation should initiate and when it should stop. Controller may include control circuits, a memory, and microprocessor, such as a general purpose or special purpose microprocessor operable to execute programming instructions or micro-control code associated with the operation of the autofill pitcher system. Alternatively, controller 200 may be constructed without using a microprocessor, e.g., using a combination of discrete analog or digital logic circuitry to perform control functionality instead of relying on software.
The controller 200 maintains the valve 186 in the closed position until a pitcher present signal is received from the first sensor 182 indicating that the pitcher is in the proper position for the autofilling. The pitcher present signal is sent when the pivot arm 166 in the pitcher 142 is in the first position and the first magnet 162 is in position to be sensed by the first sensor 182. As discussed above, in the first position first float body 172 has no effect on pivot arm 166 or the position of first magnet 162. The first float body 172 is in a lower position indicating that the pitcher is in a normal condition (i.e., not over-filled with water) and water may be dispensed by the dispenser 180 to provide the maximum volume of water in the pitcher 142.
Upon receiving the pitcher present signal from the first sensor, controller 200 may signal valve 186 to allow water to flow into the pitcher 142. In the exemplary embodiment illustrated in
In the illustrative embodiment discussed above, one magnet/sensor pair, first magnet 162 and first sensor 182, provided both the pitcher present signal and the normal water level signal to the controller 200. In some cases it may be advantageous to have a pitcher present sensor, a water level sensor, and an over-fill sensor as a redundant water control system. In the embodiment of
In
Second float body 192 is a generally cylindrical body disposed inside channel 190 constrained to allow displacement in the H direction (i.e., parallel to V). The upper end of the second float body 192 includes a second magnet 194 fixed to a first end of second float body 192.
As illustrated in
In
It will be appreciated that the present subject matter can be used with other types of refrigerator appliances as well, such as e.g., top mount, or top freezer, refrigerator appliances or single door refrigerators. Consequently, the description set forth herein is not intended to limit the present subject matter in any aspect.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
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