This disclosure relates generally to an enclosure for containing a fluid. More specifically, the disclosure relates to a cap and closure system, method, and component for containing a fluid.
Some manufacturing processes utilize liquid chemicals. The liquid chemicals may include, for example, acids, solvents, bases, photoresists, dopants, inorganic solutions, organic solutions, pharmaceuticals, or the like. In using such chemicals, a containment system may be utilized to properly contain the chemicals during storage, transport, and ultimately during the manufacturing process itself. The containment systems typically are closed by caps that are screwed into place, connected by threads.
This disclosure relates generally to an enclosure for containing a fluid. More specifically, the disclosure relates to a cap and closure system, method, and component for containing a fluid.
Caps according to embodiments use a system, actuated using an actuator ring having an annular groove. The annular groove allows the actuator ring to be engaged regardless of a rotational position of the cap or container. A rotation-agnostic system significantly facilitates automation of handling of fluid containers using caps according to embodiments. Using caps according to embodiments allows the movement and opening of fluid containers to be automated, for example using automated materials handling systems such as overhead systems used in semiconductor fabrication.
A cap for a fluid container is disclosed. The cap includes a main body, including a plurality of latches, the plurality of latches having a release state and a secure state, the plurality of latches configured to be in the release state when a portion of each of the plurality of latches are depressed, and an actuator ring. The actuator ring includes an annular groove disposed on an outer side of the actuator ring and an actuation surface disposed on an inner side of the actuator ring. The actuation surface depresses the portion of each of the plurality of latches and the plurality of latches are in the release state. In an embodiment, the plurality of latches includes three or more latches. In an embodiment, the plurality of latches each include a spring configured to hold each latch in the secure state. In an embodiment, each of the plurality of latches includes a resilient material configured to hold each latch in the secure state. In an embodiment, the main body includes at least one of polyether ether ketone or aluminum. In an embodiment, the cap further includes a close-range communication tag. In an embodiment, the main body further includes at least one aperture through which fluid may pass into or out of the container. In an embodiment, a portion of the main body has an outer diameter smaller than an inner diameter of the actuator ring.
A closure system for a fluid container is disclosed. The closure system includes a lip attached to the fluid container, and a cap. The cap includes a main body, including a plurality of latches, each of the plurality of latches having a release state and a secure state, each of the plurality of latches configured to be in the release state when a portion of each of the plurality of latches are depressed; and an actuator ring including an annular groove disposed on an outer side of the actuator ring and an actuation surface disposed on an inner side of the actuator ring. The actuator ring is slidable along the main body between at least a first position wherein the actuation surface does not depress the portion of each of the latches, and a second position wherein the actuation surface depresses the portion of each of the latches and the latches are in the release state, and the plurality of latches engage the lip when in the secure state. In an embodiment, the main body includes a wall extending from a side facing the fluid container towards the fluid container, wherein the wall is configured to fit over the lip when the cap is installed on the container. In an embodiment, the lip is attached to the container via a threaded connector. In an embodiment, the threaded connector comprises a breakable seal configured to seal the contents of the fluid container. In an embodiment, a portion of the main body abuts the seal when the plurality of latches engages the lip. In an embodiment, the lip is formed integrally with the container. In an embodiment, the main body further comprises at least one aperture through which fluid may pass into or out of the container.
A method for automated handling of a container is disclosed. The method includes engaging an annular groove on an actuator ring of a container cap with a robotic arm, driving the actuator ring with respect to a main body of the container cap to release one or more latches disposed on the main body of the container cap, and removing the container cap from the container. In an embodiment, the method further includes attaching a dispensing head to the container via the robotic arm. In an embodiment, the method further includes transporting the container via an overhead materials handling system, including engaging the container cap with the overhead materials handling system. In an embodiment, engaging the container cap with the overhead materials system restricts movement of an actuator ring of the container cap. In an embodiment, engaging the container cap with the overhead materials system includes engaging an annular projection extending from the main body of the container cap.
References are made to the accompanying drawings that form a part of this disclosure, and which illustrate embodiments in which the systems and methods described in this specification can be practiced.
Like reference numbers represent like parts throughout.
This disclosure relates generally to an enclosure for containing a fluid. More specifically, the disclosure relates to a cap and closure system, method, and component for containing a fluid.
Some manufacturing processes utilize liquid chemicals. The liquid chemicals may include, for example, acids, solvents, bases, photoresists, dopants, inorganic solutions, organic solutions, pharmaceuticals, or the like. In using such chemicals, a containment system may be utilized to properly contain the chemicals during storage, transport, and ultimately during the manufacturing process itself.
Embodiments of this disclosure are directed to a cap for a fluid container, a closure system for a fluid container, and methods for automated handling of a container. The cap for a fluid container can be used to seal the fluid container until an appropriate time in a manufacturing process, at which the sealed fluid may be used in a manufacturing process. The cap may protect another seal on the container. The cap may be configured for automated attachment or removal of the cap by an automated materials handling system. The cap may include features allowing engagement of the cap from any direction and manipulation of the cap to release the cap from the fluid container. The cap may be configured to be rotation-agnostic, such that an automated materials handling system may successfully interface with and apply or remove the cap without regard to a rotational orientation of the cap, a rotational orientation of the fluid container, or a combination thereof. The rotational orientation of the cap is a rotational position of the cap about an axis perpendicular to an orifice of the fluid container.
Embodiments of this disclosure include an actuator ring slidable along the main body of the cap and having an annular groove. Materials handling systems may engage the annular groove to manipulate the actuator ring. The actuator ring may include an actuation surface that operates one or more latches that secure the cap to a container. Additionally, some of the manufacturing processes are performed in a clean room. In such environments, the automated closure should minimize the production of contaminants, such as material ablated from the interfaces of the parts of the cap, the automated materials handling system machinery, or both. Additionally, the fluid containers may be moved as well as opened and closed by the materials handling systems. Embodiments of this disclosure include an annular projection allowing engagement of the cap by a materials handling system without opening the cap. Embodiments of this disclosure include the materials handling system engaging the cap in a manner restricting movement of an actuator ring used to release the cap from the container.
A fluid includes, but is not limited to, a substance that flows or deforms when a shear stress is applied. A fluid can include, for example, a liquid.
Cap 100 may engage with a container, such as fluid container 506 shown in
Main body 102 may have a generally cylindrical shape. A portion 118 of main body 102 is located between top 110 and base 112. Portion 118 is visible in
Main body 102 includes top 110. Top 110 may be disc-shaped and have an outer diameter greater than the outer diameter of other parts of main body 102, for example the portion 118 of main body 102 that actuator ring 104 may surround and be slid along. Top 110 may have an outer diameter greater than the inner diameter of actuator ring 104, such that actuator ring 104 may not be slid over top 110. Top 110 may restrict the movement of actuator ring 104 due to the outer diameter of the top 110 interfering with the path of movement of the actuator ring 104. The outer perimeter of top 110 may be engaged by an automated materials handling system in order to lift and move a fluid container 110 to which cap 100 is secured.
Main body 102 may include base 112. Base 112 is ring-shaped, with an opening at the center and located at an end of main body 102 opposite top 110. Base 112 may have an outer diameter greater than the inner diameter of actuator ring 104, such that actuator ring 104 may not be slid over base 112. Base 112 may restrict the movement of actuator ring 104 due to the outer diameter of the base 112 interfering with the path of movement of the actuator ring 104. Base 112 may be a separate piece fixed to the main body 102, for example via one or more screws such as 216 shown in
Latches 114 are attached to main body 102. Latches 114 are described in detail in the exploded view of
Each of latches 114 includes a portion 116 that extends away from the main body 102. In an embodiment, when the latches 114 are in the secure state, portions 116 extend beyond the main body 102. In an embodiment, contact with the actuator ring 104 may press the portions 116, causing compression of a spring or resilient material, and placing the latches 114 into a release state, in which the latches 114 do not engage with the part of a container such as a lip.
Actuator ring 104 surrounds part of main body 102. Actuator ring 104 is generally ring-shaped. Actuator ring 104 has an opening at the center, having inner diameter, and also having an outer diameter. Actuator ring 104 has an inner diameter greater than an outer diameter of a portion of main body 102. Actuator ring 104 includes an actuation surface 210, shown in
Actuator ring 104 may be made of, for example, metals such as aluminum, polymer materials such as high-density polyethylene (HDPE), polyether ether ketone (PEEK), perfluoroalkoxy alkane (PFA), or any other suitable melt-processed polymers, or combinations thereof. The materials used for main body 102, latches 114 and actuator ring 104 may be selected with respect to their compatibility with one another, for example to reduce the production of particle contaminants when actuator ring 104 is slid along main body 102 and over latches 114.
Actuator ring 104 includes annular groove 106. Annular groove 106 is a groove configured to receive part of an automated materials handling system, such as a robotic arm, and to be engaged by that part of the automated materials handling system such that it may be slid along main body 102. In an embodiment, annular groove 106 may be engaged by the materials handling system regardless of a rotational position of the cap 100, or to which the fluid container cap 100 is attached. Annular groove 106 may be formed in an outer surface of actuator ring 104. In the embodiment shown in
Actuator ring 104 may include finger grooves 108. Finger grooves 108 may be one or more depressions in the outwards-facing surface of actuator ring 104. Finger grooves 108 may be distributed around the actuator ring 104. Finger grooves 108 may be configured to provide a point for gripping and manipulating actuator ring 104. Finger grooves 108 may also provide structural reinforcement of the actuator ring 104, for example to improve resistance to deformation due to mechanical forces being applied to cap 100.
As can be seen in the exploded view of
Securing segment 202 of latch 114 may engage a fluid container to secure cap 100 to the fluid container when in the secure state. Securing segment 202 may disengage from the fluid container when latch 114 is placed into a release state. Main body 102 may include an opening, for example in recess 214, allowing securing segment 202 to protrude into a cavity 402 of main body 102. Cavity 402 is shown in
Segment pin 204 connects toggle segment 200 and securing segment 202. Segment pin 204 may allow securing segment 202 to rotate relative to toggle segment 200 such that securing segment 202 moves linearly even when there is a rotational component to the movement of toggle segment 200, for example when an actuation surface 210 of actuator ring 104 is moved such that it contacts the toggle segments 200.
Each toggle segment 200 may be connected to main body 102 by a main pin 206. Toggle segment and main pin 206 may be configured to allow toggle segment 200 to rotate about main pin 206, for example, based on the balance of force applied by spring 208 and actuation surface 210 of actuator ring 104 due to the position of actuator ring 104 along main body 102. Portions of toggle segments 200 may be depressed by contact with actuator ring 104 to actuate latches 114.
Spring 208 is placed between each toggle segment 200 and main body 102. Spring 208 applies a force to toggle segment 200 to put latch 114 into the secure state. In an embodiment, a piece of resilient material such as rubber may be used in place of spring 208. The material, configuration, or combinations thereof of spring 208 may be selected to provide a predetermined force to toggle segment 200 providing a predetermined resistance to the movement of actuation surface 210 of actuator ring 104 over the toggle segment 200. The predetermined resistance may be based, for example, on the actuation mechanism of a materials handling system, a mass of the fluid container with which cap 100 is to be used, or the like.
Actuation surface 210 is an inner surface of actuator ring 104 configured to change the state of latches 114 between the secure and release states based on the position of actuator ring 104. In an embodiment, actuation surface 210 includes a main portion 212 having an interior diameter larger than the exterior diameter of a portion of main body 102, but smaller than a diameter including the protrusion of toggle segments 200 from the main body 102 when in a secure state of the latches 114. Actuation surface 210 may further include a sloped portion 214 from an interior surface of actuator ring 104 to the main portion 212. In an embodiment, when actuator ring 104 is moved, sloped portion 214 is moved over toggle segments 200 of latches 114, until main portion 212 contacts toggle segments 200. Contact between main portion 212 and toggle segments 200 drives toggle segments 200 to rotate about main pins 206.
In the embodiment shown in
Short range communication device 302 allows for electronic recognition of cap 100, for example to track a fluid container that cap 100 is attached to, to track the position and status of cap 100, and the like. Short range communication device 302 may be, for example, a radio-frequency identification (RFID) tag, a near-field communication (NFC) tag, Bluetooth, ZigBee, or the like. Short-range communication device may be an unpowered passive communication device such as an RFID tag. In an embodiment, short-range communication device 302 may be a powered communication device, for example a Bluetooth or ZigBee device, and may further include a battery to supply power to the powered communication device.
In the sectional view of
Internal surface 400 is located at a radial center of cap 100, inside cavity 402 within main body 102. Internal surface 400 is a flat surface. Internal surface 400 may be an end of a protrusion of main body 102 into the cavity 402. The protrusion may be, for example, cylindrical in shape, with internal surface 400 being a circular flat surface. Internal surface 400 may be parallel to base 112 and top 110 of main body 102. When cap 100 is affixed to a fluid container, internal surface 400 may abut a seal (for example, seal 508 shown in
Cavity 402 is an open space within main body 102. Cavity 402 may be sized to accommodate a portion of a fluid container or a threading adapter, such as threading adapter 502 shown in
Threading adapter 502 includes lip 504. Threading adapter 502 has an open central portion extending through the center of the threading adapter, and lip 504 surrounds this open central portion at an end of threading adapter 502 opposite the threading that interfaces with fluid container 506. Threading adapter 502 may be affixed to fluid container 506 via threads at an end of the threading adapter 502 opposite the end having lip 504 interfacing with a threaded portion 510 at or near the aperture 512 of fluid container 506. Threading adapter 502 provides an interface allowing fluid container 506 to be adapted for use with cap 100. Threading adapter 502 may be made of, for example, metals such as aluminum or polymer materials such as high-density polyethylene (HDPE), polyether ether ketone (PEEK), perfluoroalkoxy alkane (PFA), or any other suitable melt-processed polymers, or combinations thereof. The material used for threading adapter 502 or particularly for lip 504 of threading adapter 502 may be selected based on the materials used for the main body 102 or the secure segment 202 of latch 114 (shown in
Lip 504 may be an annular projection from threading adapter 502. The plurality of latches 114 of cap 100 may engage lip 504 when the cap 100 is placed on the threading adapter and latches 114 are in the secure state, preventing movement of the cap 100 and lip 504 relative to one another. Lip 504 may be shaped, and latches 114 of cap 100 arranged, such that the engagement of cap 100 to fluid container 506 is rotation-agnostic and does not depend on the relative rotational orientations of the cap 100 and the fluid container 506.
Fluid container 506 is a container used to store a fluid. The fluid container shown in the embodiment of
Fluid container 506 may include a threaded portion 510 surrounding the aperture 512 of the fluid container 506. Threaded portion 510 may engage with threads of threading adapter 502 to affix threading adapter 502 and thus lip 504 to the fluid container 506.
Seal 508 may be included in containment system 500. In an embodiment, seal 508 is at the aperture 512 of fluid container 506. Aperture 512 is an opening at an end of the fluid container, allowing the fluid to enter or exit the container. Aperture 512 may be circular in shape. In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
Dispense head main body 702 includes a dispense outlet 704. Dispense outlet 704 is an aperture allowing fluid to flow out of the dispense head 700. Dispense outlet 704 may be an end of a channel through dispense head main body 702 configured to allow passage of a fluid out of a fluid container that dispense head 700 is attached to, such as fluid container 506 shown and detailed above. Dispense outlet 704 is located on an upper end of the dispense head 700, opposite the end interfacing with the fluid container such as fluid container 506. Dispense outlet 704 may be an extension from a channel passing through the radial center of the dispense head 700. Dispense outlet 704 may be surrounded by a connector 706, such as a threaded or quick-release connector, allowing connection of the dispense outlet 704 to a device consuming the fluid from the fluid container, such as a semiconductor manufacturing device.
In the embodiment shown in
Dispense head main body 702 includes a protrusion 800. Channel 802 is formed through dispense head main body 702 including protrusion 800. Channel 802 provides a fluid path through the dispense head main body 702 from protrusion 800 to dispense outlet 704.
When the containment and dispensing system 900 is assembled, protrusion 800 (as shown in
As shown in
Probes 1004 may be used to determine a position of the robotic arms 1002 with respect to the cap 100, for example to ensure that the position of the robotic arms 1002 is such that they do not engage the actuator ring 104 of cap 100 during the movement operation shown in
Probes 1004 may be used to detect a position of robotic arms 1002 with respect to cap 100 such that the robotic arms 1002 engage the annular groove 106 of the actuator ring 104. In an embodiment, the probes 1004 may further be used to press on top 110 of cap 100 to facilitate actuator ring 104 being slid over the resistance provided by latches 114 and the springs 208 (
As shown in
In an embodiment, an automatable closure may have a pressure-actuated locking system.
Each pressure-actuated lock 1202 may include an orifice 1204 and a locking member 1206. In an embodiment, orifice 1204 is in fluid communication with the interior of a fluid container to which the dispense head 1200 is attached, such as fluid container 506 described above and shown in
Locking member 1206 may be configured to have a locking position where the locking member 1206 extends from pressure-actuated lock 1202 into a path over which actuator ring 104 is slid to actuate latches 114 and release dispense head 1200 from the fluid container and a release position where the locking member 1206 does not extend into the path of the actuator ring 104.
In
In
As shown in
Aspects:
It is noted that any one of aspects 1-8 can be combined with any one of aspects 9-15 or 16-20. Any one of aspects 9-15 can be combined with any one of aspects 16-20.
Aspect 1: A cap for a fluid container, comprising:
a main body, including a plurality of latches, the plurality of latches having a release state and a secure state, the plurality of latches configured to be in the release state when a portion of each of the plurality of latches are depressed; and
an actuator ring, including:
an annular groove disposed on an outer side of the actuator ring; and
an actuation surface disposed on an inner side of the actuator ring,
wherein the actuator ring is slidable along the main body between at least a first position wherein the actuation surface does not depress the portion of each of the plurality of latches, and a second position wherein the actuation surface depresses the portion of each of the plurality of latches and the plurality of latches are in the release state.
Aspect 2: The cap according to aspect 1, wherein the plurality of latches each include a spring configured to hold each latch in the secure state.
Aspect 3: The cap according to any of aspects 1-2, wherein the plurality of latches each include a resilient material configured to hold each latch in the secure state.
Aspect 4: The cap according to any of aspects 1-3, wherein the main body includes at least one of polyether ether ketone or aluminum.
Aspect 5: The cap according to any of aspects 1-4, further comprising a close-range communication tag.
Aspect 6: The cap according to any of aspects 1-5, wherein the main body further comprises at least one aperture through which fluid may pass into or out of the container.
Aspect 7: The cap according to any of aspects 1-6, wherein a portion of the main body has an outer diameter smaller than an inner diameter of the actuator ring.
Aspect 8: A closure system for a fluid container, comprising:
a lip attached to the fluid container, and
a cap, the cap including:
a main body, including a plurality of latches, each of the plurality of latches having a release state and a secure state, each of the plurality of latches configured to be in the release state when a portion of each of the plurality of latches are depressed; and
an actuator ring, including:
an annular groove disposed on an outer side of the actuator ring; and
an actuation surface disposed on an inner side of the actuator ring,
wherein the actuator ring is slidable along the main body between at least a first position wherein the actuation surface does not depress the portion of each of the latches, and a second position wherein the actuation surface depresses the portion of each of the latches and the latches are in the release state, and
wherein the plurality of latches engage the lip when in the secure state.
Aspect 9: The closure system according to aspect 8, wherein the main body includes a wall extending from a side facing the fluid container towards the fluid container, wherein the wall is configured to fit over the lip when the cap is installed on the container.
Aspect 10: The closure system according to any of aspects 8-9, wherein the lip is attached to the container via a threaded connector.
Aspect 11: The closure system according to aspect 10, wherein the threaded connector comprises a breakable seal configured to seal the contents of the fluid container.
Aspect 12: The closure system according to aspect 11, wherein a portion of the main body abuts the seal when the plurality of latches engages the lip.
Aspect 13: The closure system according to any of aspects 8-10, wherein the lip is formed integrally with the container.
Aspect 14: The closure system according to any of aspects 8-13, wherein engagement of the plurality of latches with the lip when in the secure state is rotation-agnostic.
Aspect 15: The closure system according to any of claims 8-14, wherein the cap further comprises a pressure lock, the pressure lock including:
an inlet configured to receive a pressure from an inside of the fluid container; and
a locking member, configured to protrude from the pressure lock into a path over which the actuator ring is slidable along the main body when the pressure received from the inside of the fluid container exceeds a predetermined amount of pressure.
Aspect 16: A method for automated handling of a container, comprising:
engaging, via a robotic arm, an annular groove on an actuator ring of a container cap;
driving the actuator ring with respect to a main body of the container cap to release one or more latches disposed on the main body of the container cap; and
removing the container cap from the container.
Aspect 17: The method according to aspect 16, further comprising attaching a dispensing head to the container via the robotic arm.
Aspect 18: The method according to any of aspects 16-17, further comprising:
transporting the container via an overhead materials handling system, including:
engaging the container cap with the overhead materials handling system,
wherein the actuator ring of the container cap is in a closed position.
Aspect 19: The method according to aspect 18, wherein engaging the container cap includes restricting movement of the actuator ring of the container cap.
Aspect 20: The method according to any of aspects 16-19, wherein engaging the annular groove on the actuator ring via the robotic arm is rotation-agnostic.
The terminology used in this specification is intended to describe particular embodiments and is not intended to be limiting. The terms “a,” “an,” and “the” include the plural forms as well, unless clearly indicated otherwise. The terms “comprises” and “comprising,” when used in this specification, specify the presence of the stated features, integers, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, or components.
With regard to the preceding description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size, and arrangement of parts without departing from the scope of the present disclosure. This specification and the embodiments described are exemplary only, with the true scope and spirit of the disclosure being indicated by the claims that follow.
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