The present invention relates to an automated analysis device and a reagent storage unit capable of obtaining measurement information on various analysis items by processing a sample (analyte) such as blood or urine with various reagents, and by measuring the processed sample.
In the related art, various forms of automated analysis devices such as a blood coagulation analysis device and an analysis and measurement device using immunoassay are known which are capable of obtaining measurement information on various analysis items by processing a biological sample such as blood or urine with various reagents, and by measuring the processed biological sample. For example, an analyte as a biological sample is dispensed from an analyte container into a reaction container, the dispensed analyte is mixed with a reagent according to a measurement item, and various measurements and analyses are performed thereon.
In the analyte analysis and measurement processing using such a reagent, a reagent corresponding to a predetermined analysis item is supplied from a reagent supply unit, and in that case, the reagent supply unit holds a plurality of reagent containers on a rotary table, the reagent containers storing reagents corresponding to various types of analysis items. For example, a reagent supply unit (reagent container storage device) of an analysis device disclosed in Patent Document 1 includes a reagent disk (rotary table) to hold three reagent containers in a radial direction, the reagent containers being laterally integrated by a frame, and when a container lid that closes an opening of each of the reagent containers is opened by a container lid opening and closing mechanism, a corresponding reagent is suctioned from each of the reagent containers by a nozzle, and is dispensed into a corresponding reaction container.
Patent Document 1: JP 2955613 B2
By the way, since the container lid opening and closing mechanism of the analysis device disclosed in Patent Document 1 opens the container lid in a locked state where the container lid is completely closed, when the container lid is opened, the container lid opening and closing mechanism has to apply an opening force (torque) of a predetermined magnitude to the container lid to unlock the container lid. For this reason, in Patent Document 1, a large-scale link mechanism is provided to generate a lid opening force. In addition, when an opening force is applied to the container lid upward, namely, in a lid opening direction to enable the container lid to be unlocked, the reagent container is lifted upward. Therefore, in Patent Document 1, an uplift prevention mechanism is also provided to prevent an uplift of the reagent container. Further, when the container lid in a locked state where the container lid is completely closed is opened, taking into consideration a difference in lid opening condition caused by variations in dimensions of the container lid is required, and for this reason, in Patent Document 1, a torsional coil spring is also provided to absorb such a difference in opening condition.
As described above, when the container lid in a locked state where the container lid is completely closed is opened by the container lid opening and closing mechanism, the large-scale link mechanism, the uplift prevention mechanism to prevent an uplift of the reagent container, and the torsional coil spring are required. Therefore, the device is increased in size and becomes complicated, and the production cost of the device is also increased, which is a concern.
The invention is conceived in light of the above problems, and an object of the invention is to provide an automated analysis device and a reagent storage unit capable of opening a reagent container lid without requiring a large opening force.
In order to achieve the above object, according to an aspect of the invention, there is provided a reagent storage unit provided in an automated analysis device to obtain measurement information on a predetermined analysis item by processing an analyte with a reagent to be supplied from a reagent supply unit and by measuring the processed analyte, to store the reagent in the reagent supply unit, the unit including: a reagent container unit including a plurality of reagent containers; a container holder to store and hold the reagent container unit in a fitted state; and a container lid partial opening mechanism to open a container lid partially when the reagent container unit is fitted and inserted into the container holder, the container lid opening and closing an opening of each of the reagent containers.
According to the reagent storage unit with the above configuration, in a state where the reagent container unit is completely stored and held in the container holder, since the container lid of each of the reagent containers is already opened partially by the container lid partial opening mechanism (therefore, the container lid is unlocked), for example, when the container lid opening and closing mechanism opens the container lid in this state, the application of a small opening force to the container lid is only required. For this reason, unlike Patent Document 1 described above, there is no need to provide a large-scale link mechanism to generate a lid opening force. In addition, according to the above configuration, since the application of a large opening force to the container lid upward, namely, in a lid opening direction to enable the container lid to be unlocked is not required, unlike Patent Document 1 described above, there is no need to provide an uplift prevention mechanism to prevent an uplift of the reagent containers. Further, according to the above configuration, since the container lid that is partially opened is to be opened to a reagent extractable state, taking into consideration a difference in lid opening condition caused by variations in dimensions of the container lid is not required. For this reason, unlike Patent Document 1 described above, there is no need to provide a torsional coil spring, etc. to absorb the difference in opening condition of the container lid. Namely, according to the reagent storage unit with the above configuration, the reagent container lids can be opened without requiring a large opening force, and the large-scale link mechanism, the uplift prevention mechanism to prevent an uplift of the reagent containers, and the torsional coil spring described above are not required. Therefore, the device can be simplified and reduced in size, and the production cost can also be reduced.
In addition, in the above configuration, the container lid partial opening mechanism may be formed of a projection provided in the container lid, and a raised portion of the container holder to abut the projection and to push the container lid upward by a predetermined amount so as to open the container lid partially when the reagent container unit is fitted and inserted into the container holder. Accordingly, the container lid partial opening mechanism can be realized with a simple configuration, and the container lid can be partially opened efficiently and easily.
In addition, the invention also provides an automated analysis device including the reagent storage unit having the above-described characteristics. According to such an automated analysis device, the same functions and effects as those of the above-described reagent storage unit can be obtained.
The invention provides the automated analysis device and the reagent storage unit capable of opening the reagent container lid without requiring a large opening force.
Hereinafter, an embodiment of the invention will be described with reference to the drawings.
In addition, the automated analysis device 1 further includes a controller 300 (refer to
The conveyance unit 10 conveys a plurality of the racks R loaded with unused nozzle tips T and unused reaction containers C inside the device 1 as follows. First, the plurality of racks R are raised in a vertically stacked state by a lifting mechanism to be conveyed toward a rack standby position (supply side position) I in the processing space S of the upper portion inside the housing 100. Thereafter, the racks R are moved from the rack standby position I to an extraction position (retrieval side position) II at which the nozzle tips T and the reaction containers C are to be extracted for analysis and measurement processing, and stand by for a transfer to a tip and reaction container standby position III by the instrument transfer unit (not illustrated). In addition, the racks R that are emptied by extraction of all the nozzle tips T and the reaction containers C are lowered sequentially by the lifting mechanism, and are retrieved.
Specifically, as indicated by an arrow in
In addition, in the present embodiment, the nozzle tip T and the reaction container C inside the rack R to be located at the extraction position II are held and transferred by a holding portion of the instrument transfer unit that is one transfer unit of the transfer mechanism 200, provisionally to be placed at the tip and reaction container standby position III located in the vicinity of the conveyance unit 10. However, in another modification example, the reaction container C may be directly transferred from the rack R to the reaction unit 40 and set by the holding portion of the instrument transfer unit without passing through the tip and reaction container standby position III.
Incidentally, as illustrated in
The analyte supply unit 20 is disposed on an analyte table 23 that is movable along the X direction in
Since the tip and reaction container standby position III is provided, a first uniaxial transfer line (analyte transfer line) L1 on which the tip and reaction container standby position III, the analyte suction position IV, and at least a part of the reaction unit 40 are lined up along a straight line is formed in the processing space S. For this reason, a series of operations such as the installation of the analyte suction nozzle to the nozzle tip T, the suctioning of the analyte, and the dispensing of the analyte into the reaction containers can be completed only by a movement of the analyte transfer unit (not illustrated) including an analyte suction nozzle along the first uniaxial transfer line in a uniaxial direction (X-axis direction). Specifically, first, the analyte suction nozzle (not illustrated) is moved in a positive direction of an X axis (right direction in
At this time, the unused reaction container C placed at the tip and reaction container standby position III provisionally is already transferred to and set in the reaction unit 40 by the instrument transfer unit that is one transfer unit of the transfer mechanism 200, and is on standby. Therefore, the analyte suction nozzle dispenses (discharges) the analyte, which is suctioned through the nozzle tip T, into the reaction container C in the reaction unit 40 located on the first uniaxial transfer line L1. Thereafter, the analyte transfer unit moves the analyte suction nozzle in the positive direction of the X axis toward a tip disposal unit 121 located on the first uniaxial transfer line L1 (provided between the reaction unit 40 and the analyte suction position IV), and the used nozzle tip T is separated from the analyte suction nozzle, and is disposed of by the tip disposal unit 121.
The reaction unit 40 includes a rotary table 42 that is to be driven rotationally, and a plurality of reaction container-supporting portions 43 are provided at predetermined intervals over an entire periphery of an outer peripheral portion of the rotary table 42. The unused reaction container C is transferred to and set in the reaction container-supporting portion 43 by the instrument transfer unit including the holding portion as described above. Then, as described above, the analyte is discharged from the analyte suction nozzle into the reaction container C that is rotated to an analyte receiving (dispensing) position (located on the first uniaxial transfer line L1) by the rotary table 42.
In the reagent supply unit 30, a plurality of reagent storage portions 32 that store reagents corresponding to various types of analysis items are held, for example, in a unit form by a rotary table 34, and the reagent storage portion 32 corresponding to an analysis item in the reaction unit 40 is moved to each corresponding reagent suction position V by rotation of the rotary table 34 (only one reagent suction position is denoted by reference sign V in
In the present embodiment, for example, the reagent storage unit U stores and holds the container triplex unit (reagent container unit) 132, in which three reagent containers 135A, 135B, and 135C (reagent storage portions 32) are connected or integrally formed to be arranged along the radial direction of the rotary table 34, inside the container holder 130. In the reagent supply unit 30 of the present embodiment, an example is illustrated in which a predetermined number of such reagent storage units U are radially arranged in a circumferential direction of the rotary table 34. In addition, the reagent supply unit 30 further includes a cooling device 36 (refer to
A conductive tip supply unit 70 is provided on an outer side of the reagent supply unit 30, namely, at a position that is adjacent to the reagent supply unit 30 and is opposite the reaction unit 40. The conductive tip supply unit 70 includes a rack 74 loaded with a plurality of conductive tips 72, and connects the conductive tip 72 to a distal end of a reagent suction nozzle as needed when an analysis item is analyzed for which a nozzle is difficult to share with a normal analysis item. Specifically, the conductive tip supply unit 70 moves the rack 74 along the Y direction under position control using a position sensor, to locate the conductive tips 72 on the rack 74 on the second uniaxial transfer line L2 to be described later. Incidentally, a plurality (three in the present embodiment) of nozzle cleaning units 29 to clean the reagent suction nozzle and a plurality (three in the present embodiment) of tip disposal units 25 to dispose of the tip are provided between the reagent supply unit 30 and the reaction unit 40 to be located on the second uniaxial transfer line L2 to be described later.
In a region of the processing space S in which the conductive tip supply unit 70, the reagent supply unit 30, the nozzle cleaning unit 29, the tip disposal unit 25, and the reaction unit 40 are lined up along a straight line, the second uniaxial transfer line (reagent transfer line) L2 is formed on which the reagent transfer unit (not illustrated) for a reagent transfer that is one transfer unit of the transfer mechanism 200 moves only in the uniaxial direction (X-axis direction) along the straight line. Particularly, in the present embodiment, since the three nozzle cleaning units 29 and the three tip disposal units 25 are provided, three second uniaxial transfer lines L2 are also provided (certainly, the number of the second uniaxial transfer lines L2 is not limited to 3, and may be 4 or more or may be 2 or less). Specifically, a holding portion that holds the reagent suction nozzle (not illustrated) is moved only in the X-axis direction along each of the second uniaxial transfer lines L2 by the reagent transfer unit.
Regarding a normal analysis item, the reagent suction nozzle corresponding to each of the second uniaxial transfer lines L2 directly suctions a reagent from the corresponding reagent storage portion 32 to be located at the corresponding reagent suction position V on the rotary table 34 through a nozzle suction portion at a distal end of the reagent suction nozzle in the reagent supply unit 30, and thereafter, is moved in the positive direction of the X axis toward the reaction unit 40. At this time, in the reaction unit 40, the reaction container C that has already received the analyte at the above-described analyte receiving position is rotated to each corresponding reagent receiving position by the rotary table 42. Therefore, each of the reagent suction nozzles is capable of dispensing (discharging) the suctioned reagent into the corresponding reaction container C. Thereafter, each of the reagent suction nozzles is moved along the negative direction of the X axis, and is cleaned in the corresponding nozzle cleaning unit 29.
On the other hand, in the case where an analysis item is analyzed for which a nozzle is difficult to share with a normal analysis item, for example, when nozzle cleaning alone is not sufficient, the conductive tip 72 may be connected to the distal end of the reagent suction nozzle as needed. In such a case, it is preferable that the conductive tip 72 is connected to the distal end of the reagent suction nozzle in the conductive tip supply unit 70 on the second uniaxial transfer line L2 before the reagent is suctioned in the reagent supply unit 30 (when connected, the reagent suction nozzle is raised and lowered in the Z-axis direction by the reagent transfer unit). When the conductive tip 72 is connected, the reagent suction nozzle is further moved in the positive direction of the X axis while holding the conductive tip 72 at the distal end, and suctions the reagent through the conductive tip 72 in the reagent supply unit 30. The reagent suction nozzle that has suctioned the reagent is further moved in the positive direction of the X axis toward the reaction unit 40, and dispenses (discharges) the reagent into the reaction container C located at the reagent receiving position as described above. Thereafter, the used reagent suction nozzle is moved in the negative direction of the X axis toward a corresponding tip disposal unit 25 of the tip disposal units 25 by the reagent transfer unit, and the used conductive tip 72 is separated from the reagent suction nozzle, and is disposed of by the tip disposal unit 25.
A mixture of the analyte and the reagent dispensed into the reaction container C as described above in the reaction unit 40 is subjected to a reaction on the rotary table 42 at a predetermined temperature for a predetermined time, and thereafter, the reaction container C in which a reaction product is formed is rotated to a reaction container extraction position VI by rotation of the rotary table 42. The reaction container C located at the reaction container extraction position VI is grasped and introduced into the processing and measurement unit 50 by a holding portion (grasping arm, etc.) to be transferred by the measurement target transfer unit (not illustrated) that is one transfer unit of the transfer mechanism 200.
The processing and measurement unit 50 performs predetermined processing on the introduced reaction product, and executes measurement electrically and optically. Specifically, for example, in analysis and measurement using immunoassay, B/F separation is performed to clean and dispose of a labeled antibody that does not form an immune complex, a cleaning unit and a stirring unit for that purpose and a magnet to be used for the B/F separation are provided, and a measurement unit 120 is also provided which suctions a processed product processed thereby to measure the processed product on a lower side based on electrochemiluminescence. In that case, the processing and measurement unit 50 may be called a B/F separation and measurement unit 50. Incidentally, the used reaction container C on which the measurement is completed is moved to a predetermined position by rotation of a rotary table 52, is grasped by a holding portion to be transferred by a corresponding transfer unit forming the transfer mechanism 200, and is disposed of by a predetermined disposal unit.
Next, the reagent supply unit 30 of the present embodiment described above will be described in further detail.
As clearly illustrated in
In addition, at predetermined positions along a rotation direction of the rotary table 34, specifically, at least the reagent dispensing positions V′, V″, and V″′. positions sensors 239 to detect the arrival of the reagent storage unit U at these positions are provided. In addition, the rotary table 34 also has a data code reading position IX in addition to the container lid opening and closing position VIII and the three reagent dispensing positions V′, V″, and V″′, and at the data code reading position IX, a two-dimensional barcode reader reads required data from a two-dimensional barcode affixed to the container triplex unit 132. Incidentally, it is preferable that a window for data reading (not illustrated) is provided at the data code reading position IX, and that a fan (not illustrated) is provided to prevent dew condensation on the window. In addition, although not illustrated, a one-dimensional barcode is affixed to a central portion of the rotary table 34, and accordingly, the non-mounting or improper installation of the container triplex unit 132 in the container holder 130 can be monitored.
In addition, it is preferable that a stirring device 150 to stir the reagent inside the reagent container is provided at the container lid opening and closing position VIII. A non-contact stirring rod of the stirring device 150 below the reagent storage unit U imparts, for example, an intermittent centrifugal rotation action on a reagent container in a state where the container lid 137 of each of the reagent containers 135A, 135B, and 135C of the reagent storage unit U to be located at the container lid opening and closing position VIII is at a closed position (in the present embodiment, closed position at which the container lid 137 is opened partially or slightly as will be described later), so that the reagent inside the container can be stirred. Incidentally, the operating principle of the stirring device 150 is not limited thereto, and various operating principles can be adopted. In addition, in the present embodiment, the first to third reagent containers 135A to 135C are set as targets to be stirred by the stirring device 150; however, the invention is not limited thereto, and a configuration may be employed in which some of the reagent containers can be stirred or reagent containers can be stirred individually.
In the reagent supply unit 30 having such a configuration, at the container lid opening and closing position VIII, after the reagent containers of the reagent storage unit U are stirred by the stirring device 150, the container lid 137 of each of the reagent containers 135A, 135B, and 135C is opened by the opening and closing operation body 106 to be described later of the reagent container lid opening and closing mechanism 160. Thereafter, the reagent containers 135A, 135B, and 135C are moved to the reagent dispensing positions V′, V″, and V″′ respectively by rotation of the rotary table 34, and the dispensing of the reagent is performed. Then, the reagent storage unit U for which all dispensing is completed returns to the container lid opening and closing position VIII again when the rotary table 34 is rotated, and at this position, the container lid 137 of each of the reagent containers 135A, 135B, and 135C is closed to the above-described closed position by the opening and closing operation body 106 of the reagent container lid opening and closing mechanism 160.
Subsequently, the reagent container lid opening and closing mechanism 160 will be described in further detail with reference to
The advancing and retreating mechanism 102 advances and retreats the opening and closing operation body 106 along the longitudinal axis O direction thereof between a retreated position X at which the opening and closing operation body 106 is separated from each of the reagent containers 135A, 135B, and 135C, and an engaged position XX at which the engagement groove 109 of the opening and closing operation body 106 engages the engagement portions 139 of the container lids 137. The rotational mechanism 104 rotates and moves the opening and closing operation body 106 along a predetermined circular arc trajectory C (refer to
Incidentally, in
The opening and closing operation body 106 has, for example, a rod shape, and is disposed on the same side as the cooling device 36 to face the reagent container unit U to be located at the container lid opening and closing position VIII from outside in the radial direction of the rotary table 34 (refer to
When the reagent container lid opening and closing mechanism 160 having such a configuration opens the container lids 137 of the reagent containers 135A, 135B, and 135C of the reagent container unit U to be located at the container lid opening and closing position VIII, first, the opening and closing operation body 106 at the retreated position X illustrated on a left upper side of
Finally, the reagent storage unit U will be described in further detail with reference to
As described above, for example, the reagent storage unit U is configured to store and hold the container triplex unit 132, in which the three reagent containers 135A, 135B, and 135C are integrally formed to be arranged along the radial direction of the rotary table 34, inside the container holder 130.
Incidentally, it is preferable that an end portion of the container triplex unit 132 located to be oriented toward a radially inner side of the rotary table 34 is a tapered portion (thickness reduction portion) 132a formed to taper off (refer to
Meanwhile, particularly, as illustrated in
In addition, each of vertical side walls 130Aa (refer to
In addition, it is preferable that the reagent storage unit U is configured to also include a container lid partial opening mechanism to open the container lid 137 of each of the reagent containers 135A, 135B, and 135C partially (or slightly) when the container triplex unit 132 is fitted and inserted into the container holder 130. For example, the container lid partial opening mechanism can be configured such that when the reagent container unit U is inserted and fitted into the container holder 130, a peripheral edge portion of a container lid 137 of the reagent container unit U abuts and engages a raised portion (protrusion portion) 130c (refer to
In the case where the container lid partial opening mechanism is provided, it is preferable that in the raised portion 130c, one lateral side wall 130Ab of a pair of lateral side walls 130Ab of the holder body 130A is set to a dimension higher than that of the other lateral side wall 130Ab, the lateral side walls 130Ab extending along the alignment direction of the reagent containers 135A, 135B, and 135C in a state where the container triplex unit 132 is fitted and inserted into the insertion hole 130b of the container holder 130. In
Therefore, in this configuration example, in response to the container triplex unit 132 being fitted and inserted into the container holder 130, the raised portion 130c of the container holder 130 abuts the projections 137a of the container lids 137 to push the container lids 137 upward by a predetermined amount, so that the container lids 137 are unlocked and the container lids 137 are slightly floated. Therefore, the reagent containers 135A, 135B, and 135C are partially opened. As a result, at the engaged position XX, the opening and closing operation body 106 of the reagent container lid opening and closing mechanism 160 described above engages the engagement portions 139 of the container lids 137 at the above-described closed position at which the container lids 137 are partially opened (for example, as illustrated in
Incidentally,
As described above, according to the present embodiment, in a state where the container triplex unit 132 is completely stored and held in the container holder 130, since the container lid 137 of each of the reagent containers 135A, 135B, and 135C is already opened partially or slightly by the container lid partial opening mechanism (130c and 137a) (therefore, the container lid 137 is unlocked), when the reagent container lid opening and closing mechanism 160 opens the container lid 137 in this state, the application of a small opening force to the container lid 137 is only required. For this reason, unlike Patent Document 1 described above, there is no need to provide a large-scale link mechanism to generate a lid opening force. In addition, according to the present embodiment, since the application of a large opening force to the container lid 137 upward, namely, in a lid opening direction to enable the container lid 137 to be unlocked is not required, unlike Patent Document 1 described above, there is no need to provide an uplift prevention mechanism to prevent an uplift of the reagent containers 135A, 135B, and 135C. Further, according to the present embodiment, since the container lid 137 that is partially opened is to be opened to a reagent extractable state, taking into consideration a difference in lid opening condition caused by variations in dimensions of the container lid 137 is not required. For this reason, unlike Patent Document 1 described above, there is no need to provide a torsional coil spring, etc. to absorb the difference in opening condition of the container lid 137. Namely, according to the reagent storage unit U of the present embodiment, the reagent container lids can be opened without requiring a large opening force, and the large-scale link mechanism, the uplift prevention mechanism to prevent an uplift of the reagent containers, and the torsional coil spring described above are not required. Therefore, the device can be simplified and reduced in size, and the production cost can also be reduced.
In addition, in the present embodiment, since the container lid partial opening mechanism is formed of the projection 137a provided in each of the container lids 137, and the raised portion 130c of the container holder 130 to abut the projection 137a, and to push the container lid 137 upward by a predetermined amount so as to open the container lid 137 partially when the reagent container unit 132 is fitted and inserted into the container holder 130, the container lid partial opening mechanism can be realized with a simple configuration, and the container lid 137 can be partially opened efficiently and easily.
By the way, in the above-described embodiment, the configuration is provided as an example in which the opening and closing operation body 106 of the reagent container lid opening and closing mechanism 160 opens and closes the container lids 137 of the three reagent containers 135A, 135B, and 135C simultaneously. However, the invention is not limited thereto, and a configuration may be employed in which the container lids 137 of a plurality (not limited to 3) of the reagent containers are opened and closed individually by the opening and closing operation body. Modification examples of such an opening and closing operation body are illustrated in
Incidentally, the invention is not limited to the above-described embodiment, and various modifications can be carried out without departing from the concept of the invention. For example, in the above-described embodiment, the number of the reagent containers in the reagent storage unit is 3; however, the number of the reagent containers in the reagent storage unit is not limited thereto, and can be randomly set. In addition, the configurations and the forms of the processing units of the analysis device are not also limited to those described above, and can be variously changed according to the application.
Further, individual configurations described in the various embodiments described in the specification, such as the structure of the rack, the structure of the analyte or reagent holding portion, the conveyance unit to move and retrieve the rack, the reagent lid opening and closing mechanism, the configuration where the analyte transfer line or the reagent transfer line is aligned with the uniaxial transfer line L1 or L2, and other individual configurations can also be extracted from each of the embodiments as needed, and combined appropriately.
In addition, the specific positions I to IX described in the embodiment are provided as an example, and can be appropriately changed to positions conforming to conditions required by the invention described in the specification.
Number | Date | Country | Kind |
---|---|---|---|
2019-116089 | Jun 2019 | JP | national |
The present application is a continuation of International Application No. PCT/JP2020/024564, filed Jun. 23, 2020, which claims priority from Japanese Patent Applications No. 2019-116089, filed Jun. 24, 2019, the disclosures of which applications are hereby incorporated by reference here in their entirety.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2020/024564 | Jun 2020 | US |
Child | 17561567 | US |