AUTOMATED BAGGING ASSEMBLY

Information

  • Patent Application
  • 20250108952
  • Publication Number
    20250108952
  • Date Filed
    September 29, 2023
    a year ago
  • Date Published
    April 03, 2025
    28 days ago
  • Inventors
    • Al-Dugesh; Bader
Abstract
An automated bagging assembly for quickly and efficiently bagging merchandise at a checkout stand includes a housing with an aperture extending through one side for receiving merchandise. A motion-actuated closure assembly opens and closes a door covering the aperture. A bagging mechanism is positioned within the housing. The bagging mechanism opens a bag to receive merchandise and releases the opened bag when the merchandise within the opened bag reaches a threshold weight. A suction cup may be used to open the bag. A plurality of bags is hung from a hook that pivots downward to release the opened bag. The hook retains the rest of the bags while the opened bag is released. A conveyor belt is positioned within the housing to direct merchandise from the aperture to an opening extending through the housing where bagged merchandise can be removed from the housing.
Description
(b) CROSS-REFERENCE TO RELATED APPLICATIONS

Not Applicable


(c) STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not Applicable


(d) THE NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENT

Not Applicable


(e) INCORPORATION-BY-REFERENCE OF MATERIAL SUBMITTED ON A COMPACT DISC OR AS A TEXT FILE VIA THE OFFICE ELECTRONIC FILING SYSTEM

Not Applicable


(f) STATEMENT REGARDING PRIOR DISCLOSURES BY THE INVENTOR OR JOINT INVENTOR

Not Applicable


(g) BACKGROUND OF THE INVENTION
(1) Field of the Invention

The disclosure relates to automatic bagging machines and more particularly pertains to a new automatic bagging machine for quickly and efficiently bagging merchandise at a checkout stand.


(2) Description of Related Art Including Information Disclosed Under 37 CFR 1.97 and 1.98

The prior art relates to systems and methods for bagging merchandise at a checkout counter. At most checkout counters, bagging is done manually by either an employee or a customer. The bagging process can be time and labor intensive, particularly for large orders or when stores are busy. The prior art does have some disclosures of machines designed to automatically bag merchandise, but those prior devices are typically very complicated and expensive. The disadvantages of these prior machines have prevented them from being successfully integrated into the marketplace. Thus, there is a need in the art for a straightforward, easy to use automated bagging assembly that will quickly and efficiently bag merchandise, thereby streamlining the checkout process for both employees and customers.


(h) BRIEF SUMMARY OF THE INVENTION

An embodiment of the disclosure meets the needs presented above by generally comprising a housing with an aperture extending through one side for receiving merchandise. A motion-actuated closure assembly opens and closes a door covering the aperture. A bagging mechanism is positioned within the housing. The bagging mechanism opens a bag to receive merchandise and releases the opened bag when the merchandise within the opened bag reaches a threshold weight. A suction cup may be used to open the bag. A plurality of bags is hung from a hook that pivots downward to release the opened bag. The hook retains the rest of the bags while the opened bag is released. A conveyor belt is positioned within the housing to direct merchandise from the aperture to an opening extending through the housing where bagged merchandise can be removed from the housing.


There has thus been outlined, rather broadly, the more important features of the disclosure in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the disclosure that will be described hereinafter, and which will form the subject matter of the claims appended hereto.


The objects of the disclosure, along with the various features of novelty which characterize the disclosure, are pointed out with particularity in the claims annexed to and forming a part of this disclosure.





(i) BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWING(S)

The disclosure will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:



FIG. 1 is a top front isometric view of an automated bagging assembly according to an embodiment of the disclosure.



FIG. 2 is a top front isometric view of an embodiment of the disclosure.



FIG. 3 is a top closed view of an embodiment of the disclosure.



FIG. 4 is a top open view of an embodiment of the disclosure.



FIG. 5 is a cross-sectional view of an embodiment of the disclosure.



FIG. 6 is a cross-sectional view of an embodiment of the disclosure.



FIG. 7 is a detailed view of an embodiment of the disclosure.



FIG. 8 is a front view of an embodiment of the disclosure.



FIG. 9 is a rear view of an embodiment of the disclosure.



FIG. 10 is an in-use view of an embodiment of the disclosure.



FIG. 11 is a block diagram view of an embodiment of the disclosure.





(j) DETAILED DESCRIPTION OF THE INVENTION

With reference now to the drawings, and in particular to FIGS. 1 through 11 thereof, a new automatic bagging machine embodying the principles and concepts of an embodiment of the disclosure and generally designated by the reference numeral 10 will be described.


As best illustrated in FIGS. 1 through 11, the automated bagging assembly 10 generally comprises a housing 12 including a base 14, a top panel 16, and a peripheral wall 18. The peripheral wall 18 is attached to and extends between the base 14 and the top panel 16, thereby bounding an interior area 20.


A central processing unit 22 is affixed to the housing 12. A power source 24 is coupled to the housing 12 and is electronically coupled to the central processing unit 22. The power source 24 may be any appropriate type. For example, the power source 24 may be a battery mounted to the housing 12 and electronically coupled to the central processing unit 22 and a power cord. Alternatively, the power source 24 may be a rechargeable battery or a long-lasting lithium battery. If the power source 24 is a rechargeable battery, there may be a charging port positioned in the housing that is electronically coupled with the rechargeable battery. The power source 24 should provide sufficient power to operate the central processing unit 22 for extended periods of time, such as weeks or months. That way, the automated bagging assembly 10 can be used continuously alongside a checkout counter 84, as shown in FIG. 10. In some embodiments, the power source 24 may be a part of the cashier system 86 and may be connected to the automated bagging assembly 10 by a power cord.


In embodiments such as those shown in FIGS. 1-10, the peripheral wall 18 has an opening 26 extending therethrough. Said opening 26 permits access to the interior area 20 through the peripheral wall 18. In other embodiments, the opening 26 may be positioned in a different area, for example based on the preference and convenience of the user or particular setup of the checkout counter 84. As shown in FIGS. 1-10, the top panel 16 has an aperture 28 extending therethrough. Said aperture 28 permits access to the interior area 20 through the top panel 16. In other embodiments, the aperture 28 may also be positioned differently, for example based on the preference and convenience of the user or particular setup of the checkout counter 84. The aperture 28 should receive merchandise after it is scanned at the checkout counter 84. The opening 26 should allow removal of the merchandise from the automated bagging assembly 10 once the merchandise is bagged. Accordingly, the aperture 28 may be positioned closer to the cashier system 86 than the opening 26, as shown in FIG. 10.


In the embodiments depicted by FIGS. 1-10, the housing 12 has a rectangular shape with a first side 30 opposite a second side 32. As shown, the opening 26 extends through the peripheral wall 18 along the second side 32 and the aperture 28 extends through the top panel 16 adjacent to the first side 30.


A closure assembly 34 is mounted on the top panel 16 and is configured to alternately open and close the aperture 28. Embodiments of the closure assembly 34 can be motion actuated to open and close the aperture 28. Alternative embodiments of the closure assembly 34 may also be manually actuated to open and close the aperture 28 or could be electronically actuated to open and close the aperture 28.


The closure assembly includes a retractable cover 36 that is positioned in the top panel 16. The retractable cover 36 is configured to extend and retract across the aperture 28. A handle 38 may be affixed to the retractable cover 36. As shown in FIGS. 5 and 6, the closure assembly may also include a track 40 that is coupled to the top panel 16. The track 40 is positioned within the interior area 20 and is aligned with the retractable cover 36. The track 40 is configured to receive the retractable cover 36 when the retractable cover 36 is retracted, thereby opening the aperture 28. The retractable cover 36 can extend outwardly from the track 40 to close the aperture 28. A plurality of cover wheels 42 may be coupled to the retractable cover 36, facilitating movement of the retractable cover 36 across the track 40. For example, the plurality of cover wheels 42 may slide the retractable cover 36 across the track 40 when the retractable cover 36 is extended or retracted across the aperture 28.


In embodiments using a motion-actuated closure assembly 34, a motion sensor 44 is coupled to the housing 12. For example, the motion sensor 44 may be positioned on the top panel 16, adjacent to the retractable cover 36. The motion sensor 44 may be placed where a user can conveniently activate the motion sensor 44 while continuing to scan merchandise or while waiting for merchandise to be scanned. The motion sensor 44 is in communication with the central processing unit 22. A cover motor 52 is mechanically engaged with the retractable cover 36. The cover motor 52 is in communication with the motion sensor 44. The central processing unit 22 actuates the cover motor 52 in response to a motion being detected by the motion sensor 44. The cover motor 52 extends or retracts the retractable cover 36 when the cover motor 46 is actuated.


An angled conveyor belt 54 is positioned in the interior area 20. The angled conveyor belt 54 is angled downwardly from the aperture 28 toward the opening 26.


A bagging mechanism 56 is positioned within the interior area 20 proximate the aperture 28. The bagging mechanism 56 is configured to open one of a plurality of bags 58 and to release an opened one of the plurality of bags 60 when the opened one of the plurality of bags 60 reaches a threshold weight. The threshold weight may be determined based on the type of bags or the type of merchandise being used with the automated bagging assembly 10. For example, the threshold weight may be between 3.0 pounds and 15.0 pounds. However, alternative embodiments may use a different threshold weight. Additionally, embodiments may include an alternative means for releasing the opened one of the plurality of bags 60, for example because a customer 82 has not purchased merchandise amounting to the minimum threshold weight. For example, the bagging mechanism 56 may be in communication with the cashier system 86 and configured to release the opened one of the plurality of bags 60 when the cashier system 86 totals the value of the merchandise for payment. In another example, the bagging mechanism 56 may be configured to release the opened one of the plurality of bags 60 when a release button is actuated. The bagging mechanism 56 may also be configured for a user to manually release the opened one of the plurality of bags 60.


The bagging mechanism 56 includes a bag hook 62 that is attached to the peripheral wall 18 below the aperture 28. The bag hook 62 holds the plurality of bags 58 below the aperture 28 so that the opened one of the plurality of bags 60 can receive the merchandise through the aperture 28. The bag hook 62 has a first portion 64 and a second portion 66. The first portion 64 is pivotably coupled to the second portion 66, wherein the first portion 64 is movable between an upwardly angled position and a downwardly angled position. The plurality of bags 58 are hung from the bag hook 62, wherein the opened one of the plurality of bags 60 is released from the bag hook 62 when the bag hook 62 is in the downwardly angled position. Some embodiments may include multiple bag hooks 62, such as the examples provided in FIGS. 8 and 9 showing two bag hooks 62. In such embodiments, each of the bag hooks 62 is able to pivot between an upwardly angled position and a downwardly angled position, to alternatively retain and release the opened one of the plurality of bags 60.


A suction cup 68 is attached to the housing 12 and is configured to open the one of the plurality of bags 58 to define the opened one of the plurality of bags 60. In the examples provided in FIGS. 5 and 6, the suction cup 68 is attached to and is movable with the retractable cover 36. However, the suction cup 68 may be attached elsewhere on the housing 12. The suction cup 68 moves towards and engages the one of the plurality of bags 58 when the retractable cover 36 is closed across the aperture 28, and the suction cup 68 moves away from the plurality of bags 58 when the retractable cover 36 is retracted from the aperture 28. When the suction cup moves away from the plurality of bags 58 after engaging one of the plurality of bags 58, the suction cup 58 pulls that one of the plurality of bags 58 open, thereby defining the opened one of the plurality of bags 60. The suction cup 68 may be spring-loaded or may use air to suction onto and engage with said opened one of said plurality of bags 60.


In the examples shown in FIGS. 5 and 6, a mount 70 attaches the suction cup 68 to the housing 12. The mount 70 extends downwardly from the retractable cover 36. The suction cup 68 extends outwardly from the mount 70 toward the bag hook 62 and the plurality of bags 58.


A weight sensor 72 is coupled to the bag hook 62. The weight sensor 72 is in communication with the central processing unit 22. The weight sensor 72 measures the weight of the merchandise within the opened one of the plurality of bags 60.


A bag release motor 74 is coupled to the bag hook 62. The bag release motor 74 is in communication with the weight sensor 72. The bag release motor 74 pivots the first portion 64 between the upwardly angled position and the downwardly angled position.


The central processing unit 22 actuates the bag release motor 74 in response to the threshold weight being detected by the weight sensor 72. The bag release motor 74 pivots the first portion 64 downward to release the opened one of the plurality of bags 60 and pivots the first portion 64 upward to hold a next one of the plurality of bags 78.


A stopper 76 may be mounted to the bag hook 62, for example between the first portion 64 and the second portion 66. The stopper 76 is positioned thereon to retain the next one of the plurality of bags 78 on the bag hook 62 as the opened one of the plurality of bags 60 is released.


Once released, the opened one of the plurality of bags 60 slides down the angled conveyor belt 54 toward the opening 26.


In use, a clerk 80 can scan and check out merchandise with the cashier system 86. The clerk 80 can then place the merchandise directly into the opened one of the plurality of bags 60, as shown in FIG. 10. The clerk 80 can open the aperture 28 by motioning over the motion sensor 44, thereby retracting the retractable cover 36 and opening the opened one of the plurality of bags 60. Alternatively, the automated bagging assembly could be positioned at the end of the checkout counter 84, such as adjacent to the end of the checkout counter conveyor belt. In such embodiments, the clerk 80 can simply place the merchandise onto the checkout counter conveyor belt, where it will fall into the aperture 28 upon reaching the automated bagging assembly 10. The bagging mechanism 56 monitors the weight of the merchandise within the opened one of the plurality of bags 60. Once the opened one of the plurality of bags 60 is full, the central processing unit 22 actuates the bag release motor 74 to pivot the first portion 64 of the bag hook 62 downward and release the opened one of the plurality of bags 60. The suction cup 68 can then engage the next one of the plurality of bags 78, opening it to receive additional merchandise. Once the opened one of the plurality of bags 60 is released from the bag hook 62, it slides down the angled conveyor belt 54 toward the opening 26. The clerk 80 or customer 82 can then remove the bagged merchandise from the automated bagging assembly 10.


With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of an embodiment enabled by the disclosure, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by an embodiment of the disclosure.


Therefore, the foregoing is considered as illustrative only of the principles of the disclosure. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the disclosure to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the disclosure. In this patent document, the word “comprising” is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. A reference to an element by the indefinite article “a” does not exclude the possibility that more than one of the elements is present, unless the context clearly requires that there be only one of the elements.

Claims
  • 1. An automated bagging assembly comprising: a housing including a base, a top panel, and a peripheral wall, the peripheral wall being attached to and extending between the base and the top panel, the housing having an interior area;the peripheral wall having an opening extending therethrough, the opening permitting access to the interior area through the peripheral wall;the top panel having an aperture extending therethrough, the aperture permitting access to the interior area through the top panel;a closure assembly being mounted on the top panel and being configured to alternately open and close the aperture, the closure assembly including: a retractable cover being positioned in the top panel, the retractable cover being configured to extend and retract across the aperture;an angled conveyor belt being positioned in the interior area, the angled conveyor belt being angled downwardly from the aperture toward the opening;a bagging mechanism being positioned within the interior area proximate the aperture and being configured to open one of a plurality of bags and being configured to release an opened one of the plurality of bags when the opened one of the plurality of bags reaches a threshold weight;a central processing unit being coupled to the housing, the central processing unit being configured to actuate the closure assembly and the bagging mechanism; anda power source being coupled to the housing, the power source being electronically coupled to the central processing unit.
  • 2. The automated bagging assembly of claim 1, wherein the closure assembly is motion actuated to open and close the aperture.
  • 3. The automated bagging assembly of claim 1, the closure assembly further comprising a motion sensor being positioned on the top panel, the motion sensor being in communication with the central processing unit.
  • 4. The automated bagging assembly of claim 3, the closure assembly further comprising a cover motor being mechanically engaged with the retractable cover, the cover motor being electronically coupled to the central processing unit, wherein the central processing unit actuates the cover motor in response to a motion being detected by the motion sensor, the cover motor extending or retracting the retractable cover when the cover motor is actuated.
  • 5. The automated bagging assembly of claim 1, the bagging mechanism further comprising a bag hook being attached to the peripheral wall below the aperture, the plurality of bags being hung from the bag hook.
  • 6. The automated bagging assembly of claim 5, the bag hook further comprising a first portion and a second portion, the first portion being pivotably coupled to the second portion, the first portion is movable between an upwardly angled position and a downwardly angled position, wherein the opened one of the plurality of bags is released from the bag hook when the bag hook is in the downwardly angled position.
  • 7. The automated bagging assembly of claim 6, the bagging mechanism further comprising a stopper being mounted to the bag hook, the stopper being positioned thereon to retain a next one of the plurality of bags on the bag hook as the opened one of the plurality of bags is released.
  • 8. The automated bagging assembly of claim 6, the bagging mechanism further comprising: a weight sensor being coupled to the bag hook, the weight sensor being in communication with the central processing unit; anda bag release motor being coupled to the bag hook, the bag release motor being in communication with the weight sensor, the bag release motor pivoting the first portion between the upwardly angled position and the downwardly angled position.
  • 9. The automated bagging assembly of claim 8, wherein the central processing unit actuates the bag release motor in response to the threshold weight being detected by the weight sensor, the bag release motor pivoting the first portion downward to release the opened one of the plurality of bags.
  • 10. The automated bagging assembly of claim 1, wherein the threshold weight is between 3.0 pounds and 15.0 pounds.
  • 11. The automated bagging assembly of claim 1, the bagging mechanism further comprising a suction cup being attached to the housing and being configured to open the one of the plurality of bags to define the opened one of the plurality of bags, the suction cup being attached to and being movable with the retractable cover, wherein the suction cup moves towards and engages the one of the plurality of bags when the retractable cover is closing the aperture, and wherein the suction cup moves away from the plurality of bags when the retractable cover is opening the aperture; andthe suction cup releasably attaching to the one of the plurality of bags when the retractable cover is extended across the aperture, the suction cup opening the one of the plurality of bags when the retractable cover is retracted from the aperture.
  • 12. The automated bagging assembly of claim 11, the bagging mechanism further comprising a mount attaching the suction cup to the housing, the mount extending downwardly from the retractable cover, the suction cup extending outwardly from the mount toward the bag hook.
  • 13. The automated bagging assembly of claim 1, wherein the opened one of the plurality of bags slides down the angled conveyor belt toward the opening when the opened one of the plurality of bags is released from the bag hook
  • 14. An automated bagging assembly comprising: a housing including a base, a top panel, and a peripheral wall, the peripheral wall being attached to and extending between the base and the top panel, the housing having an interior area;a central processing unit being affixed to the housing;a power source being coupled to the housing, the power source being in communication with the central processing unit;the peripheral wall having an opening extending therethrough, the opening permitting access to the interior area through the peripheral wall;the top panel having an aperture extending therethrough, the aperture permitting access to the interior area through the top panel;a closure assembly being mounted on the top panel and being configured to alternately open and close the aperture, the closure assembly being motion actuated to open and close the aperture, the closure assembly including: a retractable cover being positioned in the top panel, the retractable cover being configured to extend and retract across the aperture;a handle being affixed to the retractable cover;a motion sensor being positioned on the top panel, the motion sensor being adjacent to the retractable cover, the motion sensor being in communication with the central processing unit;a cover motor being mechanically engaged with the retractable cover, the cover motor being in communication with the motion sensor;the central processing unit actuating the cover motor in response to a motion being detected by the motion sensor, the cover motor extending or retracting the retractable cover when the cover motor is actuated;the housing having a rectangular shape with a first side and a second side; the opening extending through the peripheral wall along the second side;the aperture extending through the top panel adjacent to the first side;an angled conveyor belt being positioned in the interior area, the angled conveyor belt being angled downwardly from the aperture toward the opening;a bagging mechanism being positioned within the interior area proximate the aperture and configured to open one of a plurality of bags and releasing an opened one of the plurality of bags when the opened one of the plurality of bags reaches a threshold weight, the bagging mechanism including: a bag hook being attached to the peripheral wall below the aperture, the bag hook having a first portion and a second portion, the first portion being pivotably coupled to the second portion, wherein the first portion is movable between an upwardly angled position and a downwardly angled position;the plurality of bags being hung from the bag hook, wherein the opened one of the plurality of bags is released from the bag hook when the bag hook is in the downwardly angled position;a suction cup being attached to the housing and being configured to open the one of the plurality of bags to define the opened one of the plurality of bags, the suction cup being attached to and being movable with the retractable cover, wherein the suction cup moves towards and engages the one of the plurality of bags when the retractable cover is closing the aperture, and wherein the suction cup moves away from the plurality of bags when the retractable cover is opening the aperture;a mount attaching the suction cup to the housing, the mount extending downwardly from the retractable cover, the suction cup extending outwardly from the mount toward the bag hook;a weight sensor being coupled to the bag hook, the weight sensor being in communication with the central processing unit;a bag release motor being coupled to the bag hook, the bag release motor being in communication with the weight sensor, the bag release motor pivoting the first portion between the upwardly angled position and the downwardly angled position;the suction cup releasably attaching to the one of the plurality of bags when the retractable cover is extended across the aperture, the suction cup opening the one of the plurality of bags when the retractable cover is retracted from the aperture;the central processing unit actuating the bag release motor in response to the threshold weight being detected by the weight sensor, the threshold weight being from 3.0 pounds to 15.0 pounds, the bag release motor pivoting the first portion downward to release the one of the plurality of bags;a stopper being mounted to the bag hook, the stopper being positioned thereon to retain a next one of the plurality of bags on the bag hook as the opened one of the plurality of bags is released; andthe opened one of the plurality of bags sliding down the angled conveyor belt toward the opening when the opened one of the plurality of bags is released from the bag hook.