The disclosure relates, generally, to a tool having one drive shaft and rotatable bit holders that can be selectively brought to a position of use in front of the tool to enable the drive shaft to be connected to one of the bit holders in this position, and more specifically, to an automated chuck exchange using a rotating turret.
Any discussion of documents, devices, acts or knowledge in this specification is included to explain the context of the illustrated examples. It should not be taken as an admission that any of the material forms a part of the prior art base or the common general knowledge in the relevant art in Australia or elsewhere on or before the priority date of the disclosure and claims herein.
International Patent Application No. PCT/US2000/009080 (WO 2001/017728) by Richard D. Cummins, describes a hand drill having a drive shaft and a turret that is manually rotatable about an axis set at 45° to the rotational axis of the drive shaft. The turret has two chucks arranged at 90° to one another and arcuately spaced around the axis of rotation of the turret. A user of the drill can load each of the chucks with an appropriately-sized drill bit so that each drill bit can be used in turn to conduct a particular operation requiring the use of two bits. To interchange the drill bits the user must hold the pistol grip of the drill in one hand and, after disengaging the drill shaft from a first chuck currently at a position of use, manually turn the turret through an angle of 180°. This action brings a second chuck, and corresponding drill bit, to the position of use, wherein tile user can then selectively re-engage the drive shaft with this second chuck to facilitate use of the drill bit.
The illustrated examples may be more clearly understood and put into practical effect by the following detailed descriptions of an example hand-held drill. The ensuing description is given by way of non-limitative examples only and is with reference to the accompanying drawings, wherein:
a & 1b illustrate cross-sectional side views of an example hand-held electric drill, having an example pistol grip;
a & 2b are cross-sectional plan views of
a to 5f are enlarged partial cross-sectional views of example internal components of the example hand-held electric drill of
a to 7d are cross-sectional side views of the example hand-held electric drill of
There are many situations that a user of a drill does not have both hands free. If both hands are not free, a user cannot interchange the chucks, and hence the drill bits, without taking a risk of some sort. One such situation occurs, for example, when a user is drilling an overhead hole while standing above ground level on a ladder. In order to interchange the positions of the drill bits when using the above-described tool of the prior art, the user must descend the ladder and then manually turn the turret after which he or she can re-ascend the ladder to continue using the drill with the new drill bit in place.
The illustrated examples relate to a tool having bit holders mounted at arcuately-spaced positions on a turret that is rotatable about an axis inclined to the shaft axis so that when one of the bit holders is brought to the position of use, the bit holder it replaces is moved to a storage position set back from the position of use so that it does not impede the usefulness of the tool. The illustrated examples relate to a tool, for example, a pistol-grip power drill designed to be used with one hand and having chucks providing the bit holders for the tool bits.
Throughout the ensuing description the expressions “bit(s)”, “tool bit(s)” and “drill bit(s)” are intended to refer to any suitable drill or tool device that can be mounted in the bit holders of the tool of the illustrated examples and which can be used to perform various actions including, but not limited to, drilling, grinding, countersinking, enlarging, threading and screwing.
The illustrated examples provide a hand-held tool including a plurality of turret-mounted bit holders that can each be selectively interchanged to a position of use without requiring the use of both hands of an operator.
In
a & 1b illustrate the example hand-held tool 10 as a drill having an example body casing 12 with an example pistol grip portion 14 that a user (not shown) of the hand-held tool 10 (hereinafter simply referred to as “drill 10”) may hold comfortably with a hand. An example speed-control slide or a switch 16 may allow the speed of the drill 10 to be altered to suit different materials (not shown) to be drilled. The pistol grip portion 14 may have an enlarged base 18 to enable a rechargeable battery (not shown) to be fitted to the drill 10 to power the same. Two trigger switches 20,22 respectively may include a power ON/OFF switch (20) for the drill 10 and an example chuck-changing switch (22).
Although not illustrated in the figures, the example drill 10 may be powered by an AC mains supply or by a pneumatic or hydro-static drill device instead of utilizing a rechargeable battery as the power supply means as shown in the drawings. Therefore, the description is not limited to the specific examples described.
In the illustrated examples, the forward end of the body casing 12 carries an example rotatable turret 24 on which at least two example drill chuck 26, 28 are mounted. However, more than two chucks may be provided, if necessary, and, therefore, the description is not limited to the specific examples provided. Chucks 26,28 may have respective axes of rotation 30,32 that enable different tool bits 34,36, for example drill bits as shown, to be mounted in respective chucks 26,28 as shown. The body casing 12 may contain an electric motor 38 powered by the battery of the tool 10 by way of the ON/OFF switch 20, and an example reduction gear box 40 controlled by the speed-control switch 16 that transmits the drive of the motor 38 to an example drive shaft 42.
As is shown in
The drive shaft 42 may be resiliently biased by a spring or any other suitable means (not shown) towards the engaged position (
The turret 24 may be mounted so that the turret 24 may be rotated about an axis 50 after the plug formation of the drive shaft 42 has been withdrawn from the socket connector 44 to the disengaged position (of
a illustrates that the mechanism 52 of the drill 10 may include a toothed circular rack or a ring gear 54 arranged concentrically with respect to the rotational axis 50 of the turret 24, and may be coupled to or integral with the turret 24. A bevel gear or a pinion 56 may be coupled to the drive-shaft 42 and may be brought into mesh with the ring gear 54 by movement of the drive shaft 42 from the engaged position to the disengaged position in the direction of arrow a (see
The rocker 60 may include two parallel arms 62 (see plan views of
The rocker 60 may be biased to the rest position of the rocker 60 by the segment 74 and the spring 76. The toothed underside surface of the segment 74 includes an over-centering device that in cooperation with the spring 76 maintains the rocker 60 in two stationary positions, one being the rest position (
Use of the example drill 10 and the selective automated rotation of the turret 24 in response to activation of the chuck-changing switch 22 will now be described in more detail with reference to
When drive shaft 42 is engaged with the socket connector 44 (as shown in
The positions of the chucks 26,28 (and the corresponding drill bits 34,36) may be selectively interchanged when necessary by first releasing the ON/OFF switch 20. When the ON/OFF switch 20 is released, the electric circuit to the motor 38 is broken, which stops rotation of the drive shaft 42. By then selectively depressing the chuck-changing switch 22, a user may interchange the positions of chucks 26,28 as required. Depressing the chuck-changing switch 22 energizes solenoid 48 that reciprocates the drive shaft 42 from the engaged position, in the direction of arrow a (
The user may then depress the ON/OFF trigger switch 20 with one finger while holding the chuck-changing switch 22 depressed with another finger. All of this may be done by the user with a single hand only so that his/her other hand is free, for example, to continue to support himself/herself on the ladder.
The action of depressing the ON/OFF switch 20 a second time may be to energize the motor 38 again but this time the motor's rotational drive is transmitted through the drive shaft 42 and the pinion 56 to the rotate turret 24 in the clockwise direction of arrow c (
At this time, the plug formation (not shown) at the forward end of the drive shaft 42 may be spaced opposite the flared entry to the socket connector 46. The chuck-changing switch 22 may then be released to de-energize the solenoid 48. The drive shaft 42 may then reciprocate back to the engaged position of the drive shaft 42 in the direction of arrow a′ (
To interchange chucks 26,28 again, the user may release the ON/OFF switch 20, and press the chuck-changing switch 22 as before. The motor 38 is then de-energized and the solenoid 48 is activated to move the drive shaft 42 back into the disengaged position (in the direction of arrow a). By then operating the two switches 20,22 together, the turret 24 may be rotated through 180°, or any other suitable angle depending on the number of chucks, the chucks positioning, and the sequence as already described can be repeated.
d, illustrate an example hand-held tool 100 of any suitable form, for example an electric drill as shown, made in accordance with a second illustrated example. In
The example tool 100 (hereinafter “drill 100”) of
Positioned on the rear peripheral edge of the chuck-changing trigger 122 is an example extension 190 that may be arranged in such a manner that when the chuck-changing trigger 122 is forced to the activated position in the direction of arrow x, a trip switch 192 may be activated by extension 190. The activation of the trip switch 192 may complete an electric circuit (not shown) between the battery (not shown) and the motor 138 of the drill 100. When power is applied to the motor 138, the drive shaft 142 rotates in the direction of arrow d (see
Unlike in the case of the example drill 10 of
Unlike in the case of the drill 10 of
In the illustrated examples, example drill 10 or 100, the turret 24 or 124 may be selectively and automatically rotated to interchange the chucks 26,126,28,128 by using only a single hand. Thus, the drill 10,100 of the illustrated examples include an automated chuck exchange system that allows for single handed operation and enables an operator to use a free hand to grasp, for example, a ladder while operating the drill.
While the examples have been described in connection with illustrations thereof, the tool is capable of further modification(s). The patent is intended to cover any variations, uses or adaptations of the description following in general, the principles of the description and including such departures from the description as come within known or customary practice within the art to which the description pertains and as may be applied to the essential features hereinbefore set forth.
The illustrated examples may be embodied in several forms without departing from the spirit of the essential characteristics of the description. The above described embodiments are not to limit the illustrated examples unless otherwise specified, but rather should be construed broadly within the spirit and scope of the disclosure as defined in the appended claims. Various modifications and equivalent arrangements are intended to be included within the spirit and scope of the illustrated examples and appended claims. Therefore, the illustrated examples are to be understood to be illustrative of the many ways in which the principles of the illustrated examples may be practiced. In the following claims, means-plus-function clauses are intended to cover structures as performing the defined function and not only structural equivalents, but also equivalent structures. For example, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface to secure wooden parts together, in the environment of fastening wooden parts, a nail and a screw are equivalent structures.
As discussed above, the illustrated examples provide an example tool including a plurality of example bit holders interchangeable with one another at a position of use in front of the tool. The bit holders may be mounted at arcuately-spaced positions on an example turret rotatable around an axis set at an angle to an axis of rotation of an example drive shaft that may be reciprocal between a first and a second axially-spaced locations at which, respectively, the drive shaft is engaged and disengaged from a bit holder at the position of use. The positioning of the drive shaft at the second location may establish a drive connection between the drive shaft and the turret so that subsequent operation of the drive shaft rotates the turret to interchange the positions of the bit holders at the position of use. The drive shaft is adapted to return to first location and restore the drive connection with a new bit holder at the position of use after the turret has been rotated.
The example turret may have an axis of rotation set at substantially an angle of 45° to the drive shaft axis, and may be equipped with two bit holders. This arrangement may be particularly useful, for example, when the tool has a pistol grip, as it enables a bit holder not at the position of use to occupy a storage position at which it lies in front of the pistol grip.
The example tool further includes at least two triggers to control the operation of the tool. A first trigger may be selectively operable to establish rotation of the drive shaft, and a second trigger may be selectively operable to reciprocate the drive shaft between the first and the second axially-spaced locations. The triggers may be arranged, for example, on a pistol grip portion of the tool.
In some examples the drive shaft carries a pinion that may be located at a non-functioning station when the drive shaft is in the first location, and which moves into meshing engagement with a ring gear disposed on or integral with the turret when the drive shaft is in the second location. Subsequent rotation of the drive shaft may rotate the turret and, therefore, interchanges the positions of the bit holders at the position of use.
In one example, use of the second trigger activates a solenoid that moves the drive shaft to the second location. Rotation of the turret may be achieved by selectively activating the first trigger while the drive shaft is in the second location.
In an alternative example, the drive shaft carries a pinion that is located at a non-functioning station when the drive shaft is in the first location that moves into meshing engagement with an example gear located within the turret when the drive shaft is in the second location. Subsequent rotation of the drive shaft rotates the turret and, therefore, interchanges the positions of the bit holders at the position of use.
In such an example, the second trigger may be a mechanism that mechanically moves the drive shaft to the second location as force is applied to the trigger. When the second trigger has moved the drive shaft to the second location a sensor or switch may be activated that establishes rotation of the drive shaft and, therefore, rotates the turret.
The tool may be a battery powered drill and the bit holders may be drill chucks.
Although certain example methods, apparatus and articles of manufacture have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents.
Number | Date | Country | Kind |
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2005901765 | Apr 2005 | AU | national |
This patent is the National Stage of International Patent Application Ser. No. PCT/AU2006/000483, filed Apr. 11, 2006, which claims priority to Australian Patent Application 2005901765, filed on Apr. 11, 2005, both of which are hereby incorporated herein by reference in their entireties.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU2006/000483 | 4/11/2006 | WO | 00 | 10/10/2007 |