The present disclosure relates to a process and apparatus for cleaning a soft serve machine.
Soft serve ice cream machines require cleaning, in some cases daily, in order to prevent bacteria growth. These cleaning cycles and their frequencies are mandated by local health codes. The cleaning procedures are developed by the manufacturer and certified by NSF to achieve the required reduction in bacterial count. Execution of the cleaning cycles requires the mechanical breakdown of the food contact areas of the machine to complete the sanitation. This includes the tear down and manual cleaning of the mix delivery system, the freeze cylinders, beater bars and dispense head. Cleaning cycles can occupy one to two employees for up to 1-2 hours. In addition, training and strict adherence to the established cleaning procedures is required to insure the effectiveness of the cleaning cycle. Employee turnover can present challenges to insure an adequate levels of trained employees to conduct the cleaning cycles.
There is therefore a need in the art for an improved cleaning procedure and apparatus to reduce the applied labor, and to improve the consistency and effectiveness of a cleaning cycle. There is a need for a unit to be cleaned without a mechanical breakdown of the machine, resulting in significant reductions in labor and improved consistency of the clean cycle.
In one aspect, there is disclosed a clean in place assembly for a soft serve ice cream dispenser that includes an ice cream dispenser. A clean in place system having a water tank including a heater disposed therein is attached to the ice cream dispenser. A control interface is disposed on the tank. The control interface is connected to operating circuitry of the ice cream dispenser.
In another aspect, there is disclosed a method of sanitizing an ice cream dispenser comprising the steps of: providing an ice cream dispenser, providing a clean in place system, the clean in place system including a water tank including a heater disposed therein and a control interface disposed on the tank, the control interface connected to operating circuitry of the ice cream dispenser; performing a set up procedure; performing a rinse cycle preparation cycle; performing a rinse cycle; performing a heat preparation cycle wherein water in the tank is recycled in the tank and the heater is activated heating the water in the tank to a temperature of from 160 to 185 degrees Fahrenheit; and performing a heat cycle wherein the heated water is cycled to the ice cream dispenser for a predetermined amount of time sanitizing the ice cream dispenser.
In a further aspect, there is disclosed a clean in place assembly for a soft serve ice cream dispenser that includes an ice cream dispenser. A clean in place system having a water tank including a heater disposed therein is attached to the ice cream dispenser. A control interface is disposed on the tank. The control interface is connected to operating circuitry of the ice cream dispenser. A nozzle of the ice cream dispenser is formed of a conductive metal material and includes a notch formed therein circumferentially about a portion of the nozzle and includes radiused surfaces that extend to portions of the nozzle that house O-rings.
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The control interface 28 may include or be an electronic control unit (ECU), a central processing unit (CPU), and/or the like, for performing the functions as described herein. For example, the control interface 28 may be configured to receive, analyze and process sensor data, perform calculations and mathematical functions, convert data, generate data, and the like. The control interface 28 may include one or more processors and other components. For example, one or more memory modules that stores logic that is executable by the one or more processors. Each of the one or more processors may be a controller, an integrated circuit, a microchip, central processing unit or any other computing device. The one or more memory modules may be non-transitory computer readable medium and may be configured a RAM, ROM, flash memories, hard drives and/or any device capable of storing computer-executable instructions, such that the computer-executable instructions can be accessed by the one or more processors. The computer-executable instructions may include logic or algorithms, written in any programming language of any generation such as, for example machine language that may be directly executed by the processors, or assembly language, object orientated programming, scripting languages, microcode, and the like, that may be compiled or assembled into computer-executable instructions and storage on the one or more memory modules. Alternatively, the computer-executable instructions may be written in our hardware description language, such as logic implemented via either a field programmable gate array (FPGA) configuration or an application specific integrated circuit (ASIC), all their equivalents.
The tank 24 includes a water inlet 30 having a water valve 32 that is coupled to a water source 34. The tank 24 includes a drain valve 36 at an outlet 38 of the tank 24. Connections 40 are connected to the outlet 38 to mate with the spigots 42 of the ice cream dispensing machine as well as the mixing bag interface 44. A switch valve 46 may be positioned in the connections 40. The tank 24 includes a power connection 48 to a power source for the heater 26, as well as the control interface 28.
In one aspect, the control interface 28 integrates with the controls of the ice cream dispensing machine and specifically with the freezer controls. This integration enables the automation of the clean in place CIP cycle after minimal setup is performed, minimizing applied labor. Pump cycles, beater activations, are all controlled via the CIP controller interface 28 to the machine. This system integration also enables the implementation of machine lockouts such as the inability to dispense frozen product if clean cycles are not performed per required schedules. Clean cycle logs can also be generated.
The CIP system 20 utilizes hot water to improve the integrity of the clean cycle. Temperatures in excess of 150 F will effectively eliminate bacteria. This is optimal compared with trying to cover all surfaces with sanitizer. Sanitizer may also be used with the clean in place system, but more to augment than as a primary cleaning agent.
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The CIP system 20 will utilize power utilities from the ice cream dispenser 22 to support a self-contained heater module. This enables the CIP system to utilize tap water to supply the CIP system and generate hot water. This provides for an elevated rinse temperature cycle, 110-120 F, and for a sanitize cycle, 150-160 F water. The utilization of hot water in combination with the pump circuits from the freezer enables a frozen product cycle start. The prior art machines require the product to be liquefied before initiating a cleaning cycle. This can take up to 4 hours to accomplish, which constrains the store operator around cleaning operations. The use of hot water provides a superior sanitation cycle to that of chemical based sanitation. Once a uniform system temperature is reached for a pre-determined time, an effective sanitation cycle had been accomplished. This compares to chemical based sanitize cycles, which rely on water agitation and chemical contact of all surfaces to insure effective bacteria elimination.
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The ability to clean in place without removing or repeatedly activating plungers or nozzles is an advantage over the prior art. One of the more difficult areas to clean and sanitize are the dispense plungers. The plungers have O-rings, and are susceptible to mix getting trapped. These areas are difficult to clean. Prior art accomplished cleaning this area by rinsing and repeated activations of the plunger to purge any mix from trapped areas or requires removal of the plungers during the cleaning process and manually cleaning them. Both of these solutions add applied labor and manual processes which can affect the repeatability of a CIP process. To eliminate this, the nozzle having the notch described above enables the plunger to be cleaned with a single activation. The end user simply opens the plunger, and the CIP cycle is completed without having to remove or further activate.
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The CIP system 120 is integrated within the ice cream dispenser 122 to be a component of the ice cream dispenser 122. That is, the CIP system 120 is stationary or installed at the factory whereas the CIP system 20 is configured to be mobile or commonly removed from the ice cream dispenser 22. As such, the CIP system 120 advantageously does not need to be removed from the ice cream dispenser 122 after cleaning the ice cream dispenser 122, does not require users to relocated or space to store the tank and other components, and utilizes existing operating circuity of the ice cream dispenser 122, such as a control system 170 of the ice cream dispenser 122, to activate and display status of cycles of the CIP system 120.
In one embodiment, the CIP system 120 includes a clean in place control system 176 that is configured to be in communication with and utilize the existing operating circuity and electronic components of the ice cream dispenser 122 such as, without limitation, a freezer control 172 of the control system 170 of the ice cream dispenser 122, to activate and display status of cycles of the CIP system 120. That is, the clean in place control system 176 of the CIP system 120 utilizes the freezer control 172 of the control system 170 of the ice cream dispenser 122 itself, which further includes a user interface 173 to allow for the selection to activate the clean in place control system 176 of the CIP system 120 and to display status updates of the CIP system 120. In other embodiments, other aspects of the control system 170 of the ice cream dispenser 122 (e.g., different operating circuitry) are utilized to control the clean in place control system 176 of the CIP system 120.
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The clean in place control system 176 permits the CIP system 120 to control the various components of the ice cream dispenser 122 through the control system 170 and/or freezer control 172 of the ice cream dispenser 122 as will be discussed below.
The clean in place control system 176 may include or be an electronic control unit (ECU), a central processing unit (CPU), and/or the like, for performing the functions as described herein. For example, the clean in place control system 176 may be configured to receive, analyze and process sensor data, perform calculations and mathematical functions, convert data, generate data, and the like. The clean in place control system 176 may include one or more processors and other components. For example, one or more memory modules that stores logic that is executable by the one or more processors. Each of the one or more processors may be a controller, an integrated circuit, a microchip, central processing unit or any other computing device. The one or more memory modules may be non-transitory computer readable medium and may be configured a RAM, ROM, flash memories, hard drives and/or any device capable of storing computer-executable instructions, such that the computer-executable instructions can be accessed by the one or more processors. The computer-executable instructions may include logic or algorithms, written in any programming language of any generation such as, for example machine language that may be directly executed by the processors, or assembly language, object orientated programming, scripting languages, microcode, and the like, that may be compiled or assembled into computer-executable instructions and storage on the one or more memory modules. Alternatively, the computer-executable instructions may be written in our hardware description language, such as logic implemented via either a field programmable gate array (FPGA) configuration or an application specific integrated circuit (ASIC), all their equivalents. Accordingly, the methods and/or processes described herein may be implemented in any conventional computer programming language, as preprogrammed hardware elements, or as a combination of hardware and software components.
The tank 124 includes a water inlet 130 having a water valve 132 that is coupled to a water source 134. The tank 124 includes a drain valve 136 at an outlet 138 of the tank 124. A removable spigot manifold 180 is positioned to mate with the spigots 142 of the ice cream dispensing machine 122 positioned at a freezer dispense head 143 as well as a mixing bag interface 144. The mixing bag interface 144 may be fluidly coupled to a plurality of freezer pumps 180 of an ice cream freezer 182 via connections 183a, 183b, respectively. Further, each of the plurality of freezer pumps 180 may be fluidly coupled to a specific product bag 184a, 184, respectively, via mix lines 186a, 186b, respectively. The product bag 184a, 184b may hold or contain liquid product that is to be frozen within the ice cream freezer 182 passing through the corresponding freezer pump of the plurality of freezer pumps 180. The removable spigot manifold 180 includes connections 140 to fluidly connect the removable spigot manifold 180 to the outlet 138 such as at the switch valve 136.
That is, the switch valve 146 may be positioned in the connections 140. A recirculating valve 181 may be in fluid communication with the tank 124 and the connections 140 and may be configured to permit or inhibit the recirculation of water. The tank 124 further includes a power connection 148 that, in some embodiments, may receive power internally from the ice cream dispenser 122 to power the heater 126 and the clean in place control system 176. In other embodiments, the power connection 148 may be coupled to an external power supply to receive power, which in turn powers the heater 126 and the clean in place control system 176. As such, the power connection 148 may be any electronic component and may be configured to convert power between alternating current and direct current and vice versa.
In one aspect, the clean in place control system 176 integrates with the controls 170 of the ice cream dispensing machine 122 and may integrate with the freezer control 172. This integration enables the automation of the clean in place CIP cycle after minimal setup is performed, minimizing applied labor. Pump cycles, beater activations, are all controlled via the clean in place control system 176. This system integration also enables the implementation of machine lockouts such as the inability to dispense frozen product if clean cycles are not performed per required schedules. Clean cycle logs can also be generated.
In this aspect, when the CIP system 120 is turned to a clean mode, ice cream product is dispensed from the barrels of the ice cream dispenser 122. There is no need to remove the drip tray from the ice cream dispenser 122 nor is there a need to install the tank 124. The mix lines 186a, 186b, are disconnected from product bags 184a, 184b, respectively. The removable spigot manifold 180 is attached to the spigots 142 and connections 140 are optionally attached to the removable spigot manifold 180 (e.g., when there are not connections already on the removable spigot manifold 180) and to the tank 124. As such, during the rinse cycle, water flows out of the spigots 142 into and through the removable spigot manifold 180 to and through the connections 140. The connections 140 are attached to the mix lines 186a, 186b, and to the outlet 138 of the tank 124. A water source 134 is connected to the inlet 130 of the tank 134 and sanitizer 148 is loaded into a compartment in the tank 124.
With respect to deactivating the CIP system 120, the CIP system 120 shuts off the valves, pumps and beaters. The spigots 142 and an air bleed valve 188 are closed, the removable spigot manifold 180 and the connections 140 are removed from the bag adapter 144 and the mix lines 186a, 186b are disconnected from the bag adapter 144. There is no need to remove the tank 124 or install the drip tray in this aspect.
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While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.
This application is a continuation-in-part of U.S. patent application Ser. No. 17/068,266 filed Oct. 12, 2020, which in turn claims priority of U.S. Provisional Application No. 62/913,763 filed Oct. 11, 2019 the contents of both which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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62913763 | Oct 2019 | US |
Number | Date | Country | |
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Parent | 17068266 | Oct 2020 | US |
Child | 18736850 | US |