The present disclosure is directed to apparatuses, systems, and methods for dispensing frozen goods, and more particularly, to apparatuses, systems and methods that move a stored item from a storage area to a dispensing area.
Robotic automated food preparation systems have been developed for automating various kitchen operations of a restaurant. For example, each of U.S. patent application Ser. No. 17/494,664 (filed on Oct. 5, 2021) and U.S. Provisional Patent Application Ser. No. 63/088,162 (filed on Oct. 6, 2020) disclose examples of robotic automated food preparation systems that may be used to fry consumable items such as french fries, onion rings, chicken, etc.
Consumable items may be initially stored in a cabinet, freezer, or other storage device, and measured out or metered for processing in a robotic automated fryer system. Generally, robotic automated food preparation systems require relatively precisely portioned goods to be dispensed on demand to meet throughput and cooking needs. Poor quality food and waste may result from errors in the number of consumable items dispensed or delivered to preparation devices such as fryers. This is particularly the case for larger food items such as chicken strips or nuggets that are typically served in specified numerical quantities (e.g., a 3-pack, 6-pack, etc.) rather than specific weights or volumes.
Example illustrations herein are directed to a food dispensing apparatus that includes a cabinet configured to maintain a plurality of consumable items at a storage temperature. The cabinet may generally be any climate controlled enclosure such as a freezer, refrigerator, a warming oven, enclosure with heat lamps, or other food storage device configured to maintain the consumable items at a desired temperature, e.g., below room/ambient temperature such as a refrigerated temperature or temperature at which food items tend to be frozen. Merely as examples, refrigerated temperatures generally may include temperatures of 40 degrees Fahrenheit/4 degrees Celsius or below, while temperatures at which food items tend to be frozen includes temperatures of 0 degrees Fahrenheit/−17 degrees Celsius or below. In an example, consumable items are frozen chicken strips or nuggets, which are desirably kept at a frozen temperature without substantial thawing prior to placing into a fryer.
In some embodiments, the disclosure is directed to a food dispensing apparatus comprising a food storage cabinet, a plurality of storage bins within the cabinet, and a plurality of actuators corresponding to the plurality of storage bins. The food storage cabinet is configured to maintain a plurality of consumable items at a storage temperature. The plurality of storage bins are each configured to hold one of the consumable items. The plurality of actuators are each configured to move the consumable item out of the storage bin to a dispensing area. The actuators may each comprise a plunger configured to force the consumable item out of the storage bin in a consumable item movement direction. For example, the actuators may each comprise a spring biasing the plunger in the consumable item movement direction.
In some embodiments, each of the storage bins are configured to hold a same number of consumable items. For example, each of the storage bins may be configured to hold a single consumable item. In some embodiments, the apparatus further comprises a storage grid including the plurality of storage bins, wherein the storage grid is configured to be removed from the cabinet for loading the consumable items into the storage bins. In some embodiments, the cabinet is a freezer. In some embodiments, the apparatus further comprises an accumulator chute configured to receive one or more consumable items from at least one of the plurality of storage bins, and a pneumatic ejector configured to translate the one or more consumable items towards an opening in the cabinet along an ejection path.
In some embodiments, the disclosure is directed to an automated food preparation system. The automated food preparation system comprises the discuss food dispensing apparatus and a robot configured to move a plurality of consumable items from the dispensing area of the food dispensing apparatus to a food processing device. In some embodiments, the food processing device comprises a fryer.
In some embodiments, the disclosure is directed to a method for dispensing consumable items. The consumable items are stored at a storage temperature (e.g., corresponding to an operation temperature of one or more of a freezer, a refrigerator, a cooler, or related apparatus) within a cabinet in a plurality of storage bins. One or more of the consumable items is dispensed from their respective storage bins with one or more actuators corresponding to the plurality of storage bins holding the one or more consumable items, thereby moving the one or more consumable items to a dispensing area. In some embodiments, the method comprises positioning the plurality of storage bins within the cabinet with a removable storage grid, the removable storage grid including the plurality of storage bins. In some embodiments, the method further comprises moving the one or more consumable items from the dispensing area to a food processing device. For example, the food processing device may comprise a fryer.
In some embodiments, moving the one or more consumable items comprises actuating a plunger of the one or more actuators to force the one or more consumable items out of respective storage bins in a consumable item movement direction. Actuating the plunger may comprise, for example, biasing a spring of the plunger in the consumable item movement direction.
In some embodiments, storing the consumable items within the cabinet comprises removing the storage grid from the cabinet, loading the consumable items into the storage grid, returning the storage grid into an installation position within the cabinet.
The above and other objects and advantages of the disclosure may be apparent upon consideration of the following detailed description, taken in conjunction with the accompanying drawings, in which:
Apparatuses, methods, and systems are provided herein for dispensing a frozen good from storage.
In the examples herein, the consumable item is illustrated as a food stock for frying (e.g., chicken tenders). However, examples herein may be applied without limitation to other consumable items, or food stock, such as French fries, vegetables, or any other food stock or consumable item that may be frozen for storage before preparation for consumption. Example apparatuses and methods herein may also be directed to the arrangement or positioning of the consumable item in a food preparation system or stations thereof (e.g., for grilling, frying, cutting, or other food preparation processes, merely as examples).
The methods and/or any instructions for performing any of the embodiments discussed herein may be encoded on computer-readable media. Computer-readable media includes any media capable of storing data. The computer-readable media may be transitory, including, but not limited to, propagating electrical or electromagnetic signals, or may be non-transitory including, but not limited to, volatile and non-volatile computer memory or storage devices such as a hard disk, floppy disk, USB drive, DVD, CD, media cards, register memory, processor caches, Random Access Memory (RAM), etc.
Food dispensing apparatus 100 generally includes food storage cabinet 102, storage bins 104, and actuators 106. Cabinet 102 is arranged on top of cart 108 and includes accumulator chute 110. In some embodiments, accumulator chute 110 may include a pneumatic ejection mechanism (e.g., as shown in
Food dispensing apparatus 100 is also comprised of actuators 106. At least one of the actuators 106 may correspond to one or more of storage bins 104. For example, one of actuators 106 may be configured to empty the contents of one of storage bins 104 or one of actuators 106 may be configured to move and empty the contents of multiple of storage bins 104. Actuators 106 are each configured to move the consumable item out of storage bins 104 to a dispensing area. The dispensing area may be accumulator chute 110, which may also be considered a dispense chute. A door, flapper, or the like may be provided to cover opening 112 to generally prevent excess cold air from within cabinet 102 from escaping to the environment surrounding the freezer cabinet, while also permitting exit of food from the opening 112.
In the example assembly 200 illustrated in
While the example illustrated in
In some example approaches, a same number of consumable items may be stored/loaded into the storage bins or cubbies of the apparatus. Merely by way of example, a relatively small number of food items, e.g., a single chicken strip or chicken “finger,” may be loaded into each of the storage bins. Accordingly, any number of chicken strips/fingers may be dispensed as desired, e.g., to provide a required number of consumable items for processing/cooking. It should also be noted that while the storage bins illustrated in the Figures are generally sized to fit approximately one chicken strip each, this is not limiting and any size, shape, and number of storage bins may be employed. In another approach, bins are configured to store multiple food items in a standard amount, e.g., three chicken strips, which correspond to a minimum order number or increment between order sizes. In still another example, some bins may be provided with a single food item and others may have multiple food items, thereby facilitating delivery of any number of food items by actuating one or more of the bins to obtain a desired number of food items in an order or request.
Storage bins 104 may be provided in an array or grid positioned such that consumable items fall downward from the bins and into the dispensing area/chute when moved by the actuators. Moreover, as will be described further below, the storage grid may be removable from the freezer cabinet. In an example, the storage grid is configured to be removed from the freezer for loading the consumable items into the storage bins. For example, it may be relatively easier to load consumable items into the storage bins by laying the storage bin array or grid upon a table or other flat surface, e.g., horizontally or generally so, and placing consumable items into each of the storage bins. Subsequently, the storage bin array or grid may be loaded back into the freezer cabinet to a vertical or generally vertical position, with the actuators positioned to dispense each of the consumable items upon demand.
Automated food preparation system 300 is comprised of cooking stations 302 and food dispensing apparatus 100 of
In response to an order for a consumable item (e.g., an order of fried chicken strips), an appropriate number of consumable items may be dispensed from food dispensing apparatus 100, e.g., while in a frozen state within the freezer cabinet. Robotic arm 304 is configured to move the consumable item(s) from the dispensing area (e.g., accumulator chute 110) of food dispensing apparatus 100 to a food processing device (e.g., one or more of cooking stations 302 or a robotic frying system, e.g., as disclosed in the above-mentioned U.S. patent application Ser. No. 17/494,664 and U.S. Provisional Patent Application Ser. No. 63/088,162, each of which are hereby incorporated by reference in their entireties).
Food dispensing apparatus 400 generally comprises the elements of food dispensing apparatus 100, and may also include an accumulator chute 402 with a pneumatic ejector 404. The pneumatic ejector 404 may be configured to eject consumable items towards opening 112, for ease of access of the consumable item or for delivery of one or more consumable items to a basket or other collection device. In some embodiments, accumulator chute 402 may comprise the geometry shown via accumulator chute 110 of
Arranged below PLC 412 is compressor isolation mount 414, which is configured to support a compressor (not shown) that regulates the environmental conditions of storage bins 104 (e.g., keeps the contents of storage bins 104 at a cold temperature prior to being selected for preparing a consumable item). Compressor isolation mount 414 may be arranged in any suitable location with respect to storage bins 104 in order to maintain desired environmental conditions for the contents of storage bins 104. For example, the compressor to be secured to compressor isolation mount 414 may be external to portions of food dispensing apparatus 100 of
Mechanism 500 includes pneumatic ejector 404 arranged below accumulator chute 402. The pneumatic ejector 404 may generally be configured to eject a consumable item received from storage bins 104 (e.g., as shown in
Bin 600A is configured to receive a plurality of consumable items in storage slots 602. Storage slots 602 are configured to receive the consumable items for ease of loading into storage bins 104 of stocked cabinet 600B. In some embodiments, stocked cabinet 600B comprises one or more of grids 604, each comprised of respective pluralities of storage bins 104. Storage slots 602 are arranged in a grid within bin 600A that aligns with the arrangement of storage bins 104 in stocked cabinet 600B, thereby generally facilitating restocking or reloading each of grids 604 of stocked cabinet 600B.
Stocked cabinet 600B generally includes two removable grids 604. In some embodiments, stocked cabinet 600B is comprised of more or less than two of grids 604. Each of grids 604 may correspond to bin 600A in that grids 604 may each be a mounted bin 600A within stocked cabinet 600B. For example, each of grids 604 may be comprised of a grid of storage slots 602 with mounting features arranged on one or more edges of grids 604 for securing one or more of grids 604 to a feature or wall internal to stocked cabinet 604.
Process 700 may begin at block 702. At block 702, the storage grid may be removed from the cabinet (e.g., one or more of grids 604 of
Example methods of dispensing consumable items may include storing the consumable items at a storage temperature within a cabinet in a plurality of storage bins. The cabinet may maintain the consumable items at a desired storage temperature, which may be any desired temperature. In at least some examples, the cabinet is a freezer configured to maintain a generally frozen state of the consumable items. The method may also include dispensing one or more of the consumable items from their respective storage bins with one or more actuators corresponding to the plurality of storage bins holding the one or more consumable items, thereby moving the one or more consumable items to a dispensing area.
At least some example methods may further include positioning the plurality of storage bins within the cabinet with a removable storage grid, the removable storage grid including the plurality of storage bins. For example, as noted above, a removable storage grid or array may facilitate loading of the storage bins with consumable items. Moreover, to the extent the cabinet maintains the consumable items at a storage temperature that is significantly different from ambient temperature, e.g., as with a freezer or oven, the storage grid may facilitate rapid loading and minimize an amount of time needed to load the consumable items into the cabinet, and thereby reduce heat/cold losses.
At least some example methods may also include moving the one or more consumable items from the dispensing area to a food processing device, e.g., a fryer.
The foregoing is merely illustrative of the principles of this disclosure and various modifications may be made by those skilled in the art without departing from the scope of this disclosure. The embodiments described herein are provided for purposes of illustration and not of limitation. Thus, this disclosure is not limited to the explicitly disclosed systems, devices, apparatuses, components, and methods, and instead includes variations to and modifications thereof, which are within the spirit of the attached claims.
The systems, devices, apparatuses, components, and methods described herein may be modified or varied to optimize the systems, devices, apparatuses, components, and methods. Moreover, it will be understood that the systems, devices, apparatuses, components, and methods may have many applications such as monitoring of liquids other than water. The disclosed subject matter should not be limited to any single embodiment described herein, but rather should be construed according to the claims.
The systems and processes discussed above are intended to be illustrative and not limiting. One skilled in the art would appreciate that the actions of the processes discussed herein may be omitted, modified, combined, and/or rearranged, and any additional actions may be performed without departing from the scope of the invention. More generally, the above disclosure is meant to be exemplary and not limiting. Only the claims that follow are meant to set bounds as to what the present disclosure includes. Furthermore, it should be noted that the features and limitations described in any one embodiment may be applied to any other embodiment herein, and flowcharts or examples relating to one embodiment may be combined with any other embodiment in a suitable manner, done in different orders, or done in parallel. In addition, the systems and methods described herein may be performed in real time. It should also be noted that the systems and/or methods described above may be applied to, or used in accordance with, other systems and/or methods.
While some portions of this disclosure may refer to examples, any such reference is merely to provide context to the instant disclosure and does not form any admission as to what constitutes the state of the art.
This application claims the benefit of U.S. Provisional Patent Application No. 63/299,334 filed Jan. 13, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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63299334 | Jan 2022 | US |