The present disclosure relates to automated indoor growing facilities, apparatuses and related methods.
This section provides background information related to the present disclosure which is not necessarily prior art.
Global food production systems need to address significant challenges in the coming decades. Finding ways to feed a growing global population whilst reducing environmental impact of agricultural activities is of critical importance. Controlled environment agriculture (CEA), which includes greenhouses and indoor farming, offers a realistic alternative to conventional production for some crops. Indoor farming allows for faster, more controlled production, irrespective of season, with more efficient use of resources. Further, indoor farming is not vulnerable to other environmental variability such as pests, pollution, heavy metals, and pathogens. Indoor farming can also reduce environmental impact by offering reduced land requirements, better control of waste, less production loss, reduced transportation cost, and reduced clean water usage. Therefore, indoor farming can help to address the significant challenges.
Current methods and systems for indoor farming, however, are relatively expensive to implement and do not efficiently utilize the available space within a room or enclosure for growing crops. Furthermore, existing indoor farming facilities suffer from inefficiencies and inconsistencies in the inputs to the growing chambers. There exists a need, therefore, for improved indoor growing facilities to improve these drawbacks.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
The present disclosure provides apparatuses and methods for the indoor growing and automated growing of plants and crops. The apparatuses and methods of the present disclosure provide improvements in efficiency, yield, and cost over existing or traditional methods and apparatuses. The apparatuses and methods of the present disclosure may result in less resources that are required to yield mature plants and require less space, land, manpower while providing improved traceability, transparency and sustainability over existing or traditional apparatuses and methods.
The apparatuses and methods of the present disclosure may provide an indoor facility that include improvements over known or existing facilities. In some embodiments an improved indoor growing facility is provided. The indoor growing facility may include a grow zone configured for growing crops and an air handling apparatus comprising a supply plenum wall at one end of the grow zone, and a return supply plenum wall at an opposite end of the grow zone. The return supply plenum wall may include intake openings that vary in size to create variable suction. The indoor growing facility may also include an irrigation system that includes an irrigation skid coupled to a supply tank, a fertigation apparatus, and the grow zone. The indoor growing facility may also include a filtration system comprising an ozone apparatus, a regenerative filter apparatus, and a drum filter apparatus.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings. For purposes of the description hereinafter, it is to be understood that the embodiments described below may assume alternative variations and embodiments. It is also to be understood that the specific articles, compositions, and/or processes described herein are exemplary and should not be considered as limiting. In the description, relative terms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description and do not require that the apparatus be constructed or operated in a particular orientation. Terms concerning attachments, coupling and the like, such as “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
In the present disclosure the singular forms “a,” “an,” and “the” include the plural reference, and reference to a particular numerical value includes at least that particular value, unless the context clearly indicates otherwise. When values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. As used herein, “about X” (where X is a numerical value) preferably refers to ±10% of the recited value, inclusive. For example, the phrase “about 8” preferably refers to a value of 7.2 to 8.8, inclusive. Where present, all ranges are inclusive and combinable. For example, when a range of “1 to 5” is recited, the recited range should be construed as including ranges “1 to 4”, “1 to 3”, “1-2”, “1-2 & 4-5”, “1-3 & 5”, “2-5”, and the like. In addition, when a list of alternatives is positively provided, such listing can be interpreted to mean that any of the alternatives may be excluded, e.g., by a negative limitation in the claims. For example, when a range of “1 to 5” is recited, the recited range may be construed as including situations whereby any of 1, 2, 3, 4, or 5 are negatively excluded; thus, a recitation of “1 to 5” may be construed as “1 and 3-5, but not 2”, or simply “wherein 2 is not included.” It is intended that any component, element, attribute, or step that is positively recited herein may be explicitly excluded in the claims, whether such components, elements, attributes, or steps are listed as alternatives or whether they are recited in isolation.
The present disclosure is directed to indoor growing facilities, growing apparatuses and related methods. The facilities, apparatuses and methods of the present disclosure are improvements over existing or traditional growing and farming equipment and processes. The disclosure below includes aspects of indoor growing facilities that may be used in various different indoor growing facilities. To assist in the description of the apparatuses and methods, one or more indoor growing facilities are discussed but it should be appreciated that the apparatuses, uses, and aspects thereof are not limited to the embodiments shown and discussed below.
As shown in
The environment of the grow zone 104 may be controlled using one or more environmental systems that may be coupled to the grow zone. The environmental systems may include lighting systems, irrigation systems, air treatment and handling systems, fertilization systems, and others. The crops that are growing in the grow zone 104 are growing in multiple vertical layers and may be positioned on a rack, or other structure to allow trays, containers, or benches of crops to move among the vertical layers and along the structure from one end of the grow zone 104 to an opposite end of the grow zone 104. As the crops move through the grow zone, the crops may grow until ready for harvest when they are removed from the grow zone 104 and harvested from the growing benches and packaged for delivery to customers. The movement of the benches within indoor farming facility 100 may be automated. Other systems of the indoor farming facility 100 may also be automated so that the various environmental systems maintain a desired environment in the grow zone 104 to maximize growth of the crops and result in improved yield over traditional farming apparatuses and methods.
The indoor farming facility 100 may include an air handling system that causes a desired airflow to be maintained in the grow zone 104. In the example shown, the grow zone 104 may include a supply plenum wall 110 positioned at one end and a return supply plenum wall 112 positioned at an opposite end. One or more air handling units (AHU), such as AHU 114 and 116, may be coupled to the supply plenum wall 110 to provide a supply of conditioned air. The supply plenum wall 110 may be configured to distribute the conditioned air to the grow zone 104 to provide a desired quality of flow (e.g., laminar or turbulent flow), direction of flow, air velocity, volume, temperature, and humidity. The air flow with the desired flow characteristics and air properties may flow out of the supply plenum wall 110 over the crops positioned in the grow zone 104 and be received into the return plenum wall 112. The crops may be position on a multi-tiered structure 108. The structure 108 may include a multiple vertical and/or horizontal racks or supports to hold and move multiple benches, that include the growing crops, through the grow zone 104.
After flowing through the grow zone 104 and over the crops, the air flow may be received in the return plenum wall 112. The air flow may then move from the return plenum wall 112 back to the air handling units 114, 116 through return duct 118. The air may be re-conditioned before the air is returned to the grow zone 104 through the supply plenum wall 110. In this manner, a desired air flow can be maintained in the grow zone 104.
With reference to
The return plenum wall 112 may include or be coupled to a flow guide 202 that may be positioned at a top portion of the return plenum wall 112 and functionally couple the return plenum wall 112 to the return duct 118. The flow guide 202 may assist in directing air from a substantially vertical flow direction to a substantially horizontal flow direction. As will be further described, the flow guide 202 may include one or more vanes, louvres, or vents to help change the direction of the air flow without causing significant turbulence and/or back pressure in the flow path.
Referring now to
The outside wall 110 may include an opening 504 (
The inner wall 304 of the supply plenum wall 110 may be made of one or more distributors 306. The distributors 306 further spread the airflow and distribute the airflow evenly as it leaves the supply plenum wall 110. The distributors 306 may be arranged in an array to form the inner wall 304. In the example shown, the inner wall 304 is formed from a 3 by 4 array of rectangular-shaped distributors 306. In other examples, other sizes, arrays, and configurations may be used.
Each of the distributors 306 may form a rectangular or square-shaped box. As shown in
One or more portions of the supply plenum wall 110 may be formed of various materials. In one example, the supply plenum wall 110 may be formed of insulated metal panels (IMP). Such panels may have an insulated foam core. Such insulation may improve efficiency in the system and prevent condensation from forming on the panels.
Referring now to
It has been observed that there may be other factors that influence the airflow in the grow zone 104. Such other factors may include natural factors such as the density of the air. The natural density of cool air tends to cause cool air to move downward and less dense warm to move upwards. Such a chimney effect has been observed in grow zones 104. The transpiration of the crops, the heat from the lighting systems, humidity, the movement of the crops in the structure and other factors may disturb or cause variation in the airflow in the grow zone 104. The warmer air may move upwards and the cooler air may move downwards. Thus, the airflow in the grow zone may vary at different horizontal levels or heights within the grow zone 104.
It is desirable, however, to maintain a balanced and distributed airflow in the grow zone 104. To assist in achieving this goal, the suction or pressure differential at the return plenum wall 112 may be varied along a height of the return plenum wall 112. It may be desirable, for example, to have greater suction or pressure differential at lower sections than at higher sections of the grow zone 104 to counteract the natural tendency of upwards airflow as the airflow heats during its flow through the grow zone 104. This may be accomplished by having larger intake openings in the return plenum wall 112 at lower levels as compared to higher levels.
In one example, the return plenum wall 112 may be formed from intake boxes 802. The intake boxes 802 may form a rectangular box with an intake side 806 (i.e., the side facing the grow zone 104) that includes a diffuser plate, perforated material and/or screen. The airflow may then flow into the return plenum wall 112 through opposite side 804. The exit side 804 may include one or more intake openings 808. In this example, the intake openings 808 have a rectangular shape, however, other shapes may be used. The size of the intake openings 808 may be formed to achieve a desired suction or pressure differential at the return plenum wall 112. For example, intake boxes 802 that are positioned at the top of the return plenum wall 112 may have intake openings 808 of a size or area that is smaller than the size or area of intake openings 808 positioned at the bottom of the return plenum wall 112. The airflow may enter the intake boxes 802 from the intake side 806 and then flow out the opposite side 804 and to the return duct as will be further described below.
As shown in
The size of the intake openings in the fourth row 1108 are greater than the size of the intake openings in the third row 1106, the second row 1104, and the first row 1102. Each row is sized to create greater suction or greater pressure differential than the row above it. In this manner, the natural tendency of an upwards airflow in the grow zone 104 can be counteracted by the sizing the openings in the intake boxes of the return plenum wall 112 using displacement ventilation. The openings in the intake boxes may be vertically positioned to correspond to a row in the structure that supports the rows of crops in the grow zone 104. This may further assist in achieving a constant and laminar flow of air over the crops in the grow zone 104. In one example, the fourth row 1108 includes a perforated screen that results in a fully open intake opening the size of the intake box 802, while third row 1106 includes intake openings that are approximately 37% of the surface are of the intake box 802, and the second and the first rows 1104 and 1102 have intake openings that are approximately 26% of the surface area of the respective intake box 802. In other examples, other relative sizing may be used.
As shown in the example of
As further shown in
At a top portion of the return plenum wall 112, the return plenum wall 112 joins the return duct 118. At this location, the return plenum wall 112 may include the flow guide 202. The flow guide 202 may be positioned at the connection of the return plenum wall 112 to the return duct 118 to reduce pressure loss in the return flow path. In the example shown, the flow guide 202 may include one or more vanes 1302 positioned at this corner location. The vanes 1302 may be curved members configured to guide airflow around the corner from the return plenum wall 112 to the return duct 118. The vanes 1302 may be rigid members spaced apart from each other. The vanes 1302 may be secured diagonally across the corner of the return plenum wall 112 and return duct 118 intersection. In other examples, other configurations of the flow guide 202 may be used such as other louvres, ports, fins, or the like.
Referring now to
The embodiment shown in
As shown, the irrigation system 1500 may include a disinfection apparatus 1502. The disinfection apparatus 1502 may include one or more processes to remove contaminants from the liquid that is retrieved from the reclaim tank 1406 before the liquid is moved into the supply tank 1402. Various suitable disinfection apparatuses may be used such as a disinfection apparatus provided by Priva®.
Fertilizer stock tanks 1504 may be coupled to a fertigation apparatus 1506. The fertigation apparatus 1506 may include various dosing mechanism and/or mixing mechanisms that may cause a desired quantity of fertilizer material from one or more of the fertilizer stock tanks 1504 to be combined with the liquid from the supply tank 1402. The fertigation apparatus 1506 may use a predetermined fertilizer recipe that may be beneficial to the crop growing in the grow room. The fertigation apparatus 1506 may add and/or mix the fertilizer until a desired liquid and fertilizer mixture is achieved. Various fertigation apparatuses may be used such as a fertigation apparatus provided by Priva®.
The liquid and fertilizer mixture may be moved to the grow room using suitable grow room piping 1508. The grow room piping 1508 may be coupled to one or more manifolds 1510 such an interconnection of pipes that separate the liquid and fertilizer mixture into multiple channels that can be distributed to the benches 1512. The liquid may then be drained from the benches to drain pits 1514 that may be located below the benches and/or below the grow room. Gravity may be used to move the liquid from the benches 1512 to the drain pits 1514. The liquid may then be moved from the drain pits 1514 to the reclaim tank 1406 and re-processed as previously described.
One embodiment of the irrigation system 1500 is shown in
Another example irrigation system 1600 is illustrated in
The example irrigation system 1600 may include a EC/pH skid 1604, an irrigation skid 1606, and an incoming water source 1602. The incoming water source 1602 may be a source of water from a public source (e.g., public water supply) or natural source (e.g., spring, lake, rain water, etc.). The incoming water source 1602 may be coupled to the supply tank 1402 to ensure that the supply tank 1402 has enough volume of water to meet the needs of the crop growing in the grow room.
The EC/pH skid 1604 may be coupled to the supply tank 1402 and to the reclaim tank 1406. The EC/pH skid 1604 may include piping, pumps and electrical conductivity (EC) apparatuses and pH apparatuses. The electrical conductivity (EC) apparatus may measure and then cause the liquid in the irrigation system to be maintained at a desired electrical conductivity. Salts or other additives may be used by the EC apparatus to maintain the liquid at the desired electrical conductivity. The pH apparatus may measure and maintain the liquid at a desired pH level. The desired EC and pH levels may be determined by a crop recipe that is used for a particular crop being grow in the grow room. The EC/pH skid 1604 may cause liquid to flow from the reclaim tank 1406 to the supply tank 1402 after passing through the EC/pH skid 1604 to adjust the EC and/or the pH levels of the liquid. The EC/pH skid 1604 may also or alternatively allow water from the reclaim tank 1406 to be provided to the supply tank 1402 and bypass the disinfection apparatuses in case the disinfection apparatuses need maintenance and/or repair and water needs to be supplied to the grow room during the maintenance and/or repair.
The irrigation skid 1606 may include piping, pumps, disinfection and fertigation apparatuses integrated into a combined unit. The configuration of the irrigation skid 1606 into a combined or integrated unit may allow the irrigation skid 1606 to be constructed, tested, and/or repaired and maintained in a separate location from the growing facility. The integration of the components into the irrigation skid 1606 may allow easier installation and maintenance.
The irrigation skid 1606 may be coupled to the supply tank 1402 and to the reclaim tank 1406 in addition to the grow room piping 1608. This may allow liquid to be easily moved and nutrients added before the liquid is moved to the grow room via the piping 1608.
One embodiment of aspects of the irrigation system 1600 is shown in
Referring now to
The irrigation system 1800 illustrates further aspects of an example system in which a pump skid 1802 fluidly couples the various elements of the irrigation system to each other and may lead to improved efficiencies and ease of maintenance and use. The pump skid 1802, in this example, is coupled to two portions of the grow room 1704. On the left side of
The pump skid 1802 may also be fluidly coupled to a day stock tank 1804. The day stock tank 1804 is configured to hold a volume of liquid mixture to serve the first portion of the grow room. The disinfection apparatus 1806 may be coupled to the first stock tank 1804 that serves the first portion of the grow zone. The pump skid 1802 may also be coupled to the second stock tank 1808 that serves the second portion of the grow zone. The second disinfection apparatus 1810 may be coupled to the second stock tank 1808.
The pump skid 1802 may also be coupled to the fertigation apparatus 1812. The fertilizer stock tanks 1814 may be coupled to the fertigation apparatus 1812 as previously described to provide fertilizers for mixing and/or adding to the water of other liquid mixture.
The pump skid 1802 may perform as a centralized pumping manifold to fluidly connect the various elements of the irrigation system 1800. The pump skid 1802 may be configured as an integral or combined apparatus that can be built as a unit and tested prior to being deployed and installed at a growing facility. The pump skid 1802 may include a circulation pump, fertigation filling pump, grow room supply pump, and cooling pump. The pumps may be fluidly connected through a combined suction line and various flows paths may be created using controllable valves. The pump skid 1802 may also include a heat exchanger used to cool the water or other liquid since such liquid may become heated as it flows through the grow room or other elements of the system.
Another embodiment of an irrigation system is shown in
Referring now to
The pump skid 1902 may also be coupled to the fertigation apparatus (e.g., Nutriflex system) via the first fertigation line 1914 and the second fertigation line 1920. The pump skid 1902 may also include a cold supply 1916 and a cold return 1918 to allow cold water to flow to the heat exchanger in the pump skid 1902. The cold supply 1916 may be supplied from a chilled water generation source located at a central chiller plant. The chilled water may also be used to chill down water used for fertigation when the grow zone is a night mode of operation. The water used in fertigation may heat up when the grow zone operates in a daytime mode of operation in which the air temperature may increase and the lighting systems may be operating. The chilled water generation source may serve multiple purposes with respect to operation of the indoor farming facility, including connection to the pump skid 1902 for chilling of the water used in fertigation as well as being used to cool and/or dehumidify the airflow provided to the grow zone. This dual use may result in operating efficiencies since existing chilling capacity may be used to chill water during the night mode of operation when dehumidification needs are reduced, while still supporting chilling capacity needed for dehumidification when the grow zone may be operating in the daytime mode of operation.
Referring now to
While not shown, the pump skid 1902 may also be operatively coupled to a controller device such as a computing device, controller, programmable logic controller (PLC), or the like to cause operations to be performed by the pump skid 1902. The controller may automatically cause the water or other liquid mixture to move through the various lines to the various elements of the irrigation system to cause a nutrient-rich water supply to be provided to the crops growing in the grow zone.
The examples described above include irrigation systems and pump skids that serve a grow room with two portions. The irrigation systems and pumps skids of the present disclosure may be configured to couple to a single grow room, or to couple to more than two portions of a grow room. The irrigation systems and pump skids may be scaled to serve various size grow rooms and growing facilities.
The irrigation systems of the present disclosure may also have filtration systems to provide filtration and/or treatment to the water supply to remove undesirable contaminants that may negatively impact the crop growth or may negatively impact the operation of the irrigation system. Referring now to
The drum filter apparatus 2514 may receive water from the grow zone. The water may be passed over/through a rotating filter. The rotating filter may be formed of a sieve/screen material that may allow the water to pass through but collect large particles that may be included with the water when it leaves the grow zone. The accumulated particles may block or hinder flow of water through the drum filter. The drum filter apparatus 2514 may include a sensor that determines when a predetermined level of blockage has occurred in the filter. In one example, the drum filter apparatus 2514 includes a liquid level sensor. When the blockage of the filter is at or above the predetermined blockage level, the water level in the housing in which the drum filter is located will begin to rise. When the water level reaches a predetermined level, the sensor signals that the predetermined blockage has occurred.
When the drum filter is blocked by the accumulated particles, a source of pressurized water is actuated in the drum filter apparatus. The source of pressurized water is directed at the drum filter to clean the accumulated particles from the filter. The drum filter may rotate when such cleaning is performed. The particles or other media that are removed from the drum filter are discarded via a waste line coupled to the drum filter apparatus 2514. The water filtered through the drum filter apparatus 2514 is collected in the drain pit 2510.
The water in the drain pit 2510 is moved toward the supply 2502 via a sump pump assembly 2508. The water is moved from the drain pit 2510 to the regenerative filter apparatus 2506. The regenerative filter apparatus 2506 may include high pressure low micron regenerative filter media. The regenerative filter apparatus may perform similarly to other water filters except that except instead of a standard screen, the media in the filter (e.g., Perlite) attaches to filter hoses by way of high pressure. Water may pass by this regenerative media at 1 micron, leaving behind any particulate on the media. The regenerative filter apparatus may include a flow sensor to measure a flow or pressure in the regenerative filter apparatus. Once the media has collected enough particulate to restrict flow through the filter, the flow sensor may determine that a bump process is needed. In such instances, the regenerative filter apparatus may decrease pressure and “bump” the media off the filter hoses. Pressure may then be increased, and the same media is reattached to the hoses, allowing for another filtration cycle using the same media. The regenerative filter apparatus 2506 may be periodically maintained by purging and replacing the media.
The water may then be moved through the ozone apparatus 2504. The ozone apparatus 2504 may be used to remove contaminants and other materials from the water. The ozone apparatus 2504 may be used to add ozone to the water to neutralize microbiological contaminants such as bacteria, viruses, parasites, or other materials. The ozone apparatus 2504 may include an oxygen concentrator, an ozone generator, an ozone injection skid, and a contact tank. The oxygen concentrator may obtain compressed air and generate higher purity oxygen (e.g., about 80% to 90%) to effectively generate Ozone for injection into the water. The ozone generator may use the oxygen to generate O3 or ozone using electricity.
The ozone injection skid may be coupled to the contact tank and to the ozone generator. The ozone injection skid may obtain water from the contact via a pump. The ozone injection skid may include a sensor (e.g. an oxidation reduction potential (ORP) sensor) to determine a oxidation potential level. The measured oxidation potential level may be compared to predetermined threshold or predetermined range. The ozone injection skid may then inject ozone into the water of the contact tank until the predetermined range or threshold is reached. The water may then be moved to the supply tank 2502.
As shown, the water from the supply tank 2502 may also be recirculated through recirculation line 2512 and passed through the regenerative filter apparatus 2506 and the ozone apparatus 2504. In this manner, the volume of water in the supply tank 2502 is constantly treated to effectively treat the entire volume of water in the supply tank 2502.
The regenerative filter apparatus 2506 is in continuous operation to treat the volume of water that supplied to the grow zone unless the regenerative filter apparatus is in a bump cycle (as previously described) or the regenerative media is being replaced. In some instance, water may not flow from the grow zone into the drain pit 2510. This circumstance may occur between irrigation cycles or during a maintenance event. In such circumstances, the regenerative filter apparatus 2506 may pull water from the supply tank 2502 through the recirculation line 2512 and continue to perform the processes described above. Water may not pulled from the drain pit 2510 between irrigation cycles that occur in the grow zone. When water is not pulled from the drain pit 2510, water may be drawn through the recirculation line 2512 from the supply tank 2502. Such operation may create a “buffer” of filtered and/or ozone treated water in the supply tank 2502.
Referring now to
A refrigerant or cooling liquid, such as water, may be used in the first heat exchanger 2604 and the second heat exchanger 2606. A source of cold water may be supplied to the first heat exchanger 2604 via inlet line 2612. A source of hot water may be supplied to the second heat exchanger 2606 via the hot water inlet line 2608. The cold water may be returned via the cold return line 2616 and via the hot return line 2610. The hot water and cold water may be supplied by a refrigeration apparatus or heat pump that may heat or cool the water in the hot water or cold water loops. Such apparatuses may be located at locations distant from the air handling unit 2602. The apparatuses may located remotely from the grow zone so as to not impact the conditions of the grow zone and/or to be efficiently located to an external wall of the building so as to allow the rejection of heat to an external location, for example.
The extent to which the air flow must be cooled and then heated may vary depending on the type of crop being grown and/or the mass of the crops in the grow zone, the temperature external to the grow zone, and other factors. In some instances, it may not be needed to significantly cool the air since the air may not be significantly humid or have heated to a significant level. It may be desirable, therefore, to moderate the amount of heat that is removed from the air at the first heat exchanger 2604. In order to moderate the thermal exchange at the first heat exchanger 2604, it may be desirable to moderate the temperature of the cold water flowing into the first heat exchanger 2604. Hot water may be mixed with the cold water to moderate the temperature of the cold water flowing into the first heat exchanger 2604.
In some instances, such a mixing of the hot and cold water may occur at the heat pump or water conditioning unit that is often located remotely from the air handling unit 2602. Such mixing may be suffer from inefficiencies as it travels to the air handler. Furthermore, the hot and cold water sources may be coupled to multiple air handlers. The temperature of the cold water cannot be moderated or controlled individually for each air handler 2602 in these instances. The mixing is accomplished centrally by the centralized hot and cold water sources. Thus, inefficiencies may result and individualized cold water moderation is difficult to achieve.
In the example provided, the mixing or moderation of the cold water at the first heat exchanger 2604 may be accomplished locally at each individual air handler 2602. As shown, a first valve 2612 and a second valve 2614 may be provided locally to the air handler 2602. Such valves may be locate within a range of 0.5 to 6 feet from the air handler 2602. In this manner, the customized moderation of the cold water at the cold water input to the first heat exchanger 2604 may be accomplished. The first valve and the second valve may be automatically controlled by a controller or computing device to achieve the moderation of the cold water at the first heat exchanger 2604. In some embodiments, the grow zone may be provided with conditioned air from an array of air handling apparatuses 2600. Each may have the configuration described above.
The configuration or concepts described above and shown in
Referring now to
The example methods and apparatuses described herein may be at least partially embodied in the form of computer-implemented processes and apparatus for practicing those processes and/or the described functionality. The disclosed methods may also be at least partially embodied in the form of tangible, non-transient machine readable storage media encoded with computer program code. The media may include, for example, RAMs, ROMs, CD-ROMs, DVD-ROMs, BD-ROMs, hard disk drives, flash memories, or any other non-transient machine-readable storage medium, or any combination of these mediums, wherein, when the computer program code is loaded into and executed by a computer, the computer becomes an apparatus for practicing the method. The methods may also be at least partially embodied in the form of a computer into which computer program code is loaded and/or executed, such that, the computer becomes an apparatus for practicing the methods. When implemented on a general-purpose processor, the computer program code segments configure the processor to create specific logic circuits. The methods may alternatively be at least partially embodied in a digital signal processor formed of application specific integrated circuits for performing the methods.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
The following lists non-limiting embodiments of the present disclosure.
Illustrative embodiment 1: An air handling system for providing an air flow to an indoor grow zone comprising: a plenum wall positioned at a first side of the grow zone; a return wall positioned at a second side of the grow zone opposite to the first side; and a return duct positioned at a top of the return wall to return the air flow from the return wall to the first side of the grow zone.
Illustrative embodiment 2. The air handling system of illustrative embodiment 1, wherein the plenum wall and the return wall are oriented vertically and the return duct is oriented horizontally.
Illustrative embodiment 3. The air handling system of any of illustrative embodiments 1 or 2, wherein the plenum wall comprises an outside wall and an inside wall defining an internal cavity, and the outside wall comprises one opening to supply the air flow to the internal cavity.
Illustrative embodiment 4. The air handling system of illustrative embodiment 3, comprising a diverter connected to the outside wall, the diverter formed of a perforated diffuser plate.
Illustrative embodiment 5. The air handling system of illustrative embodiment 4, wherein the perforated diffuser plate is positioned substantially parallel to and separated from the opening in the outside wall.
Illustrative embodiment 6. The air handling system of any of illustrative embodiments 4 or 5, wherein the perforated diffuser plate is connected to the outside wall by a plurality of supports extending from an inner surface of the outside wall.
Illustrative embodiment 7. The air handling system of any of illustrative embodiments 3 to 6, wherein the inner wall is formed from an array of distributors.
Illustrative embodiment 8. The air handling system of illustrative embodiment 7, wherein each distributor of the array of distributors comprises a rectangular box.
Illustrative embodiment 9. The air handling system of any of illustrative embodiments 7 or 8, wherein each distributor comprises an aperture in the upstream side of the rectangular box and a projection positioned at a center of the aperture to guide air flow toward each of the corners of the interior of the rectangular box.
Illustrative embodiment 10. The air handling system of any of illustrative embodiments 1 to 9, wherein an inner side of the return wall is formed from an array of intake boxes.
Illustrative embodiment 11. The air handling system of illustrative embodiment 10, wherein each intake box comprises an intake side facing the grow zone and an opposite side spaced apart from and opposite to the intake side.
Illustrative embodiment 12. The air handling system of illustrative embodiment 11, wherein the intake side is formed from a panel of perforated material.
Illustrative embodiment 13. The air handling system of any of illustrative embodiments 10 to 12, wherein the opposite side of each intake box of the array of intake boxes comprises at least one intake opening.
Illustrative embodiment 14. The air handling system of illustrative embodiment 13, wherein an area of the at least one intake opening of an intake box positioned at a top of the array of intake boxes differs from an area of the at least one intake opening in an intake box positioned under the top of the array of intake boxes.
Illustrative embodiment 15. The air handling system of illustrative embodiment 14, wherein the area of the at least one intake opening of an intake box positioned at the top of the array of intake boxes is less than an area of the at least one intake opening in an intake box positioned under the top of the array of intake boxes.
Illustrative embodiment 16. The air handling system of any of illustrative embodiments 10 to 15, wherein a laminar flow is maintained in the grow zone by varying a suction at the return wall at different vertical positions.
Illustrative embodiment 17. The air handling system of illustrative embodiment 16, wherein the suction is varied by varying an area of openings in an intake side of the array of intake boxes.
Illustrative embodiment 18. The air handling system of any of illustrative embodiments 10 to 17, wherein an outer side of the return wall is separated from the array of intake boxes to define an interior space to guide the air flow to the return duct.
Illustrative embodiment 19. The air handling system of any of illustrative embodiments 1 to 18, wherein a flow guide couples the return wall to the return duct and comprises a plurality of curved vanes to guide the air flow from a vertical flow to a horizontal flow.
Illustrative embodiment 20. The air handling system of any of illustrative embodiments 1 to 19, further comprising an air handling unit coupled between the return duct and the plenum wall.
Illustrative embodiment 21. An irrigation system for an indoor grow zone comprising: a first stock tank configured to provide a first water supply to a first portion of the grow zone; a second stock tank configured to provide a second water supply to a second portion of the grow zone; a fertigation apparatus configured to provide fertilizers to the first water supply and the second water supply; and a pump skid fluidly coupled to the first stock tank, the second stock tank, the fertigation apparatus, and the grow zone, the pump skid configured as an integral unit with a plurality of pumps to move the first water supply and the second water supply through the fertigation apparatus and to the first portion of the grow zone and the second portion of the grow zone, respectively.
Illustrative embodiment 22. The irrigation system of illustrative embodiment 21, wherein the pump skid comprises a housing on which the plurality of pumps are positioned.
Illustrative embodiment 23. The irrigation system of any of illustrative embodiments 21 or 22, wherein the pump skid comprises a heat exchanger coupled to a cooling fluid to cool the first water supply and the second water supply.
Illustrative embodiment 24. The irrigation system of any of illustrative embodiments 21 to 23, further comprising a first disinfection apparatus coupled to the first stock tank and a second disinfection apparatus coupled to the second stock tank.
Illustrative embodiment 25. The irrigation system of illustrative embodiment 24, wherein the first stock tank is coupled to the first disinfection apparatus by a disinfection loop that is separate from a first fertigation loop that couples the first stock tank to the fertigation apparatus.
Illustrative embodiment 26. The irrigation system of any of illustrative embodiments 21 to 25, wherein the fertigation apparatus comprises one or more tanks of fertilizer materials and one or more sensors to determine one or more characteristics of the first water supply and the second water supply.
Illustrative embodiment 27. A filtration system for use with an indoor grow zone comprising: a drain receptacle configured to collect water from the grow zone; a supply tank configured to hold a volume of water for supply to the grow zone; a plurality of filter apparatuses fluidly coupled between the drain receptacle and the supply tank; and a recirculation line fluidly coupled to the supply tank and the drain receptacle; wherein water circulates through the recirculation line from the supply tank through the plurality of filter apparatuses when water is not available from the drain receptacle.
Illustrative embodiment 28. The filtration system of illustrative embodiment 27, wherein the plurality of filter apparatuses comprises a regenerative filter apparatus and an ozone apparatus.
Illustrative embodiment 29. The filtration system of any of illustrative embodiments 27 or 28, wherein the regenerative filter apparatus comprises a filter media and a flow sensor, the flow sensor configured to cause a decrease in pressure at the filter media when a flow falls below a flow threshold.
Illustrative embodiment 30. The filtration system of any of illustrative embodiments 28 or 29, wherein the ozone apparatus comprises an oxygen concentrator and an ozone generator.
Illustrative embodiment 31. The filtration system of any of illustrative embodiments 27 to 30, wherein the drain receptacle comprises a drain pit configured to retain water from the grow zone after an irrigation cycle is performed.
Illustrative embodiment 32. The filtration system of any of illustrative embodiments 27 to 31, further comprising a drum filter apparatus fluidly connected between the drain receptacle and the plurality of filter apparatuses.
Illustrative embodiment 33. The filtration system of illustrative embodiment 32, wherein the drum filter comprises a rotating filter and a liquid level sensor, the liquid level sensor is configured to cause a source of pressurized water to clean accumulated particles from the filter when a liquid level in the drum filter is at or above a predetermined blockage level.
Illustrative embodiment 34. The filtration system of any of illustrative embodiments 27 to 33, wherein the system is operable in a first mode of operation in which water flows from the drain receptacle through the plurality of filter apparatuses and into the supply tank, and in a second mode of operation in which water recirculates through the recirculation line from the supply tank through the plurality of filter apparatuses, the system maintaining a sufficient volume of filtered water for supply to the grow zone when water is not available from the drain receptacle.
Illustrative embodiment 35. An air conditioning apparatus for providing an air flow to an indoor grow zone comprising: an air handling unit for moving the air flow; a first heat exchanger configured to lower a temperature of the airflow and to lower a humidity of the air flow; and a second heat exchanger positioned downstream of the first heat exchanger and configured to raise the temperature of the air flow before the air flow is provided to the indoor grow zone.
Illustrative embodiment 36. The air conditioning apparatus of illustrative embodiment 35, further comprising a cold water inlet line coupled to the first heat exchanger.
Illustrative embodiment 37. The air conditioning apparatus of illustrative embodiments 35 or 36, further comprising a first hot water inlet line coupled to the second exchanger.
Illustrative embodiment 38. The air conditioning apparatus of illustrative embodiment 37, further comprising a second hot water inlet line coupled to the cold water inlet line.
Illustrative embodiment 39. The air conditioning apparatus of illustrative embodiment 38, further comprising a first valve located in the second hot water inlet line and a second valve located in the cold water inlet line, wherein the first valve and the second valve may be controlled to permit moderation of the temperature of the water provided to the first heat exchanger.
Illustrative embodiment 40. The air conditioning apparatus of illustrative embodiment 39, wherein the first valve and the second valve are located locally to the air handling unit.
Illustrative embodiment 41. The air conditioning apparatus of any of illustrative embodiments 39 or 40, wherein the first valve and the second valve are located at a distance of about 0.5 feet to about 6 feet from the air handling unit.
This application claims priority to and the benefit of U.S. Provisional Patent Application No. 63/582,206 filed on Sep. 12, 2023, the contents of the above application is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63582206 | Sep 2023 | US |