None.
The present invention relates generally to estimating the initial shut-in pressure (ISIP) immediately after a hydraulic fracturing. More particularly, but not by way of limitation, embodiments of the present invention include a robust, stable and objective method to estimate the ISIP, without manual intervention. An added side benefit is that the invention also estimates the initial rate of pressure decay after shut-in, as well as the final shut-in pressure (FSIP).
ISIP Analysis is an analytical method that calculates the hydraulic height of induced fractures and the in-situ horizontal stress anisotropy from the evolution of instantaneous shut-in pressures during a multi-stage horizontal completion. The fracture height calculated will be smaller than what is measured through microseismic measurement, but larger than the propped and effective fracture height. The horizontal stress anisotropy is the difference between maximum and minimum horizontal stress. While it is generally unknown as a result of a lack of available methods, it plays a key role in the ability to stimulate natural fractures and generate complexity. Operationally, it may impact the spacing of perforations clusters, the sequencing of multi-well fracturing operations, as well as the timing and design of infill and refracturing operations.
Because every frac stage will contribute to reduce the formation's horizontal stress anisotropy, ISIP Analysis may be a useful tool to guide the spacing design of perforation clusters. The method was also extended to be able to calculate the hydraulic length of induced fractures, as well as the hydraulic area stimulated by each frac stage. As a result, ISIP analysis may be a useful addition to any workflow looking to optimize well spacing and stacking in unconventional plays.
While other techniques such as microseismic monitoring, tracers, downhole tiltmeters, pressure gauges, may be utilized to characterize fracture dimensions, the main advantage of ISIP Analysis is the ability to be applied to almost every single well, without the need for additional hardware, measurement time, or any modification to the well or completion design. It only uses data that is systematically reported after every plug & perf multi-stage completion. ISIP Analysis has been implemented into many workflows that may be easily adopted by completion engineers, and only takes a few minutes to complete.
The use of water hammer signatures as a cost-effective, scalable diagnostic solution to characterize aspects of hydraulically induced fractures has been of great interest to the industry and academic communities. The properties of the signal can indicate the quality of the connection between the wellbore, the fracture network, and the reservoir.
Holzhausen and Gooch (1985) first introduced the idea of using water-hammer signatures for fracture diagnostics, under the term impedance analysis. The method, referred to in later publications as Hydraulic Impedance Testing or HIT, relies on a lumped resistance-capacitance model to evaluate hydraulic fracture dimensions from changes in downhole impedance at the well-fracture interface. The model is analogous to an electrical circuit, where resistance (R) and capacitance (C) elements are combined in series, and fracture impedance is expressed as a function of flow resistance and fluid storage. An additional inertance term (I), describing the difference in flow potential required to cause a unit change in the rate of change of volumetric flow rate with time, was later added to the model formulation (Paige, 1992).
The technique was evaluated experimentally by Paige et al. (1995) and performed in water injection wells and mini-fracs (Holzhausen and Egan, 1986), where the interpreted fracture dimensions were compared to traditional well tests and reservoir simulations. Fracture length is calculated assuming the pulse transmitted into the fracture is reflected at the tip and by estimating excess travel time beyond the perforations. Wave speed is significantly lower in the fracture compared to the wellbore because of increased compliance, impacting travel time in the fracture. Fracture dimensions (width, height, and length) are interrelated through fracture compliance, which can be expressed analytically (Sneddon, 1946) for a semi-infinite fracture (Lf>>hf).
While early efforts were directed primarily toward fractured vertical wells, recent studies assessed the applicability of the HIT methodology to characterize hydraulic fractures in modern horizontal well completions. Mondal (2010) modeled the presence of multiple hydraulic fractures connected to the wellbore in any given fracturing stage by multiple capacitance elements in parallel, and solved water-hammer equations numerically using the explicit method of characteristics (MOC). By lumping the effect of multiple fractures into a single equivalent fracture, Carey et al. (2015) was able to characterize the average dimensions of the individual fractures in various field examples. Carey et al. (2016) also highlighted the impact of R, C, I values on the simulated water-hammer signatures. and correlated them with microseismic surveys and production logs. Hwang et al. (2017) further extended the method to multi-stage hydraulic fracture treatments by accounting for mechanical stress interference in successive treatment stages.
Ma et al. (2019) proposed a new analytical formulation of water hammer pressure oscillation including pressure-dependent leak-off and perforation friction to determine fracture growth and near wellbore tortuosity. The boundary condition was derived through a fracture entry friction equation instead of using an electrical-circuit analogous system.
Another approach consists of recording reflected low-frequency tube waves generated at the wellhead and analyzing their interaction with fractures intersecting a wellbore in the frequency domain (Dunham et al. 2017; Liang et al. 2017). By quantifying amplitude ratios and tube-wave attenuation over a range of frequencies, Bakku et al. (2013) were able to estimate the compliance, aperture, and lateral extent of a fluid-filled fracture intersecting a wellbore. Dunham et al. (2017) applied the concept of fracture impedance to estimate created hydraulic fracture conductivity. Following a similar methodology, Clark et al. (2018) focused on the frequency characteristics of hydraulic impulse events.
While many of the proposed models have been successful in recreating and matching water hammer signatures, it appears the optimization problem is ill-constrained, leading to non-unique solutions. The number of physical relationships is insufficient to resolve the variables of interest, such as fracture length, height, and width. The range of fracture geometry predictions for a particular stage is often shown to be broad despite matching the water hammer waveform. While the analysis of water hammer signatures is unlikely by itself to resolve the fracture geometry, combining it with various other analyses of pressure signatures in treatment well data (e.g., ISIP, net pressure) could provide additional constraints and help narrow down the range of solutions.
The invention more particularly includes a pragmatic approach, setting bounds on what can and cannot be accomplished by analyzing water hammer oscillations. An efficient workflow is presented for providing consistent and reliable insight on reservoir characteristics and treatment effectiveness by analyzing pressure behavior at the end of treatments, using commonly available data.
In one embodiment, a method for fracturing a hydrocarbon well is provided comprising installing a wellbore in a hydrocarbon reservoir; sealing the wellbore; fracturing the wellbore by increasing pump pressure; shutting off the pump pressure; and performing a water hammer sensitivity analysis with identification of the shut-in period; identification of water hammer peaks and troughs; calculation of water hammer period and the number of periods; and calculation of water hammer decay rate. In some instances, the final pressure step-down may be 25 bbl/min or greater. The water hammer sensitivity analysis may be used to measure perforation friction, treatment stage isolation, boundary conditions, and/or casing failure depth. The water hammer analysis may be compared to a database of water hammer signatures to estimate well parameters such as near-wellbore fracture surface area, fracture quality, and/or well productivity.
In another embodiment, a method for fracturing a hydrocarbon well is provided comprising sealing a hydrocarbon wellbore; fracturing the wellbore by increasing pump pressure; shutting off the pump pressure; identification of the shut-in period; identification of water hammer peaks and troughs; calculation of water hammer period and the number of periods; and calculation of water hammer decay rate; and calculating the instantaneous shut-in pressure (ISIP); and identifying one or more fracturing patterns from ISIP signature. The fracturing pattern may be indicative of a successful fracture, an unseated ball, or a leak in the wellbore. The ISIP signature may be calculated via a Linear Method, Quadratic Method, or Signal processing. The ISIP signature may also be used to characterize the in-situ stress regime, assess net fracturing pressure, characterize fracture dimensions or a combination thereof. The ISIP signature may used to improve fracture parameters for subsequent fractures, adjust fracturing pressure, time, viscosity, proppant, pressure step-down, valve closure, and the like.
The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee. A more complete understanding of the present invention and benefits thereof may be acquired by referring to the follow description taken in conjunction with the accompanying drawings.
Turning now to the detailed description of the preferred arrangement or arrangements of the present invention, it should be understood that the inventive features and concepts may be manifested in other arrangements and that the scope of the invention is not limited to the embodiments described or illustrated. The scope of the invention is intended only to be limited by the scope of the claims that follow.
Water hammer is oscillatory pressure behavior in a wellbore resulting from the inertial effect of flowing fluid being subjected to an abrupt change in velocity. It is commonly observed at the end of large-scale hydraulic fracturing treatments after fluid injection is rapidly terminated. Factors affecting treatment-related water hammer behavior are disclosed and field studies are introduced correlating water hammer characteristics to fracture intensity and well productivity.
A simulator based on fundamental fluid-mechanics concepts was developed to model water hammer responses for various wellbore configurations and treatment characteristics. Insight from the modeling work was used to develop an optimal process of terminating fluid injection to obtain a consistent, identifiable oscillatory response for evaluating water hammer periodicity, decay rate and oscillatory patterns. A completion database was engaged in a semi-automated process to evaluate numerous treatments. A screening method for enhancing interpretation reliability was developed. Derived water hammer components were correlated to fracture intensity, well productivity and in certain cases, loss of fracture confinement to the intended treatment interval.
Water hammer is oscillatory pressure behavior in a wellbore resulting from the inertial effect of flowing fluid being subjected to an abrupt change in velocity. It is commonly observed at the end of large-scale hydraulic fracturing treatments after fluid injection rate is rapidly reduced or terminated. Water hammer occurs when there is a fast change in operating conditions for a well or pipeline. This may involve the sudden closing of a valve or change in injection or production rate. In this paper, the focus is for rate step-downs or termination (shut-in) conducted near the end of fracturing treatments. For routine hydraulic fracturing applications, different processes during completion may result in a water hammer signature (see
The water hammer pressure signature is the result of the conversion of the kinetic energy of the fluid to potential energy when the surface injection rate is sharply reduced or terminated. The potential energy change is expressed as a sudden increase or decrease of fluid pressure.
Applying a force balance across the pressure wave in the moving frame:
F={dot over (m)}(Vout−Vin)=(ρAC)(C−AV−C)=−ρACΔV (Eq. 1)
ΔP=F/A=−ρCΔV (Eq. 2)
The equation above is the Joukowsky equation, which relates the pressure change ΔP in response to a change in velocity ΔV. The pressure change ΔP can be either positive or negative, depending on how it was created. For example, for a sudden valve closure in the middle of a wellbore where fluid was being pumped down the wellbore, there will be a pressure increase upstream of the valve as pressure ‘piles up’ against the closed valve. There will also be a corresponding pressure decrease downstream of the valve as fluid moving downstream of the closed valve ‘pulls’ on the fluid that has been stopped by the closed valve. The resultant pressure wave created by the water hammer event moves at the speed of sound of the fluid through the wellbore (adjusted to accommodate wellbore and multiphase effects as necessary). This pressure wave then reflects off wellbore diameter reductions, leaks, perforations, and ultimately the hydraulic fracture system.
The following examples of certain embodiments of the invention are given. Each example is provided by way of explanation of the invention, one of many embodiments of the invention, and the following examples should not be read to limit, or define, the scope of the invention.
Depending on the nature of the boundary condition imposed at the bottom of the well, the periodicity of the water hammer signature at the top of the well induced by the injection pump step-down will change significantly. For unconventional reservoirs characterized by low and ultra-low permeability, the following are examples of the two boundary condition scenarios. For Scenario 1 & Scenario 2: Well length is 6,000 m (19,694 ft); Well diameter is 11.86 cm (4.67 inch); The fluid density is 1,000 kg/m3 (8.34 lb/gal); Fluid speed of sound: 1,500 m/s (4,920 ft/s); and, for simplification, hydrostatic pressure variations within the wellbore are not considered.
Scenario 1—Closed Inlet and Constant Pressure Outlet:
The closed inlet/constant pressure condition exists during shut-in at the end of a treatment, where hydraulic fractures were created thereby having large fracture capacity (closed inlet=shut-in of well at the surface; constant pressure outlet=large fracture capacity at the bottom of the wellbore).
Scenario 2—Closed Inlet and Closed Outlet.:
Field examples of the closed inlet/closed outlet condition include shut-in as the result of a screen out event (closed inlet=shut-in of well at the surface; closed outlet=screen out at the bottom of the wellbore) and generated shock waves (e.g., perforating event) when there is nil fracture capacity at the wellbore outlet.
The following equation can be used to calculate the expected period for a water hammer signature:
Period (sec)=B×MD/C (Eq. 3)
Where: B is the boundary condition factor, B is 4 for closed inlet and constant pressure outlet while B is 2 for closed inlet and closed outlet; MD is measured depth to flow exit (such as the perforation depth) in ft or m; and C is the fluid speed of sound in the wellbore in ft/s or m/s.
Using the above process, hundreds of hydraulic fracturing treatments were evaluated, and the results of that work are included in this study. The treatments were performed in wells based in Texas, South America and Canada and completed in low permeability and unconventional reservoirs. Water hammer decay rate was determined to be a reliable method of determining the system friction (friction in the wellbore and hydraulic fracture network) that drains energy from the water hammer pulse. In unconventional reservoirs characterized by small differences in the minimum and maximum horizontal stress, high system friction correlated positively with fracture intensity/complexity and well performance. Results were constrained with instantaneous shut in pressure (ISIP) and pressure falloff measurements to identify instances of direct communication with offsetting, previously treated wellbores. The resulting analyses provided identification of enhanced-permeability intervals, indications of hydraulic fracture geometry and assessment of treatment modifications intended to enhance fracture complexity. Additionally, it was sometimes possible to identify loss of treatment confinement to the intended interval and locate associated points of failure in the wellbore.
Shut-In Pressure Model:
Treatment pressure data is typically recorded at a frequency of 1 Hz (1 data point per second). A high frequency pressure gauge was used to determine if 1 Hz was an acceptable sampling frequency to adequately capture the characteristics of the water hammer that is induced by sharply reducing or terminating the treatment injection rate.
Pressure data was recorded at a sampling frequency of 50 Hz, and the resulting data was edited to lower sampling frequencies to compare the resulting quality of the water hammer signature. A key assumption for this exercise is that the specifications (e.g., accuracy, resolution, frequency response) for the high frequency pressure transducer would be similar to the pressure transducer being provided by the service company for the standard one-second frequency treatment data. The water hammer pressure data shown in
For the same operation noted in the prior section, two transducers recorded wellhead pressure. One was the 50 Hz pressure transducer (non-standard for our normal hydraulic fracturing treatments); the other was the service company pressure transducer which provides one-second frac data (an industry standard for hydraulic fracturing treatments). The two data sets are compared in
The top chart in
The water hammer period is a function of the speed of sound in fluid and the measured depth of the stage. On very shallow stages, the water hammer peaks will return to surface much faster and a sampling frequency of 1 Hz may not be adequate to fully capture the shape of the water hammer. The expected water hammer period can be calculated by using a rough estimate of 1 second per every 1,200 ft MD (4,000 m MD) of stage depth. It is recommended to use a sampling frequency that will collect at least 8 data points per water hammer period to ensure that the water hammer signature is adequately sampled.
The input assumptions for Table 1 is that the fluid speed of sound is 5,000 ft/s (1,500 m/s), and the boundary condition for the well is a closed inlet and a constant pressure outlet. For the boundary condition of closed inlet and closed outlet, the water hammer period is half of the values listed below.
Over the course of evaluating shut-in pressure data, various data issues have been encountered that result in analysis issues. From over 15,000 stages analyzed from hydraulic fracturing treatments in Texas, South America, and Canada, approximately 20% of stages had confirmed data quality issues. The following are the data quality issues encountered: Data stops before water hammer ends; Incorrect representation of wellhead pressure; False injection rates; Smoothed data; and Data accuracy. There are operational considerations and data requirements that can be implemented to reduce these data quality issues. Data quality requirements can further to referenced in the Data Quality Assurance Contract Addendum posted on the Operators Group for Data Quality web site (www.OGDQ.org).
Currently, the predominant method of acquiring treatment data from service companies is through CSV (comma-separated values) files. After the end of a treatment stage, an engineer from the treatment service company provides a post job report and a CSV file containing 1 Hz data for the hydraulic fracturing treatment. The data includes time, pressure, and rate. For the treatment stage, the engineer manually selects the start and end time of the data to be exported into the CSV file. As third-party aggregation services further develop and improve in the completions space, these same data quality issues will need to be reviewed and addressed.
Multiple pressure transducers may be installed in the surface treating lines. The service company engineer selects which are to be viewed and recorded in the Treating Pressure channel during the treatment operation. If the pressure sensor selected as the Treating Pressure channel is located on the injection pump side and upstream of check valves, and the injection rate is terminated, the pressure transducer could become isolated from the wellhead pressure. The basic configuration is shown in
The example shown in
Treatment data may not be instantaneous values but be smoothed by averaging over a set amount of time (e.g., over 10 seconds). This results in difficulty in connecting pressure with rate changes and to identify events such as the start of the shut-in period. An example of the injection rate being smoothed by averaging it over a 40-50 second period is shown in
In the example presented in
There are three levels of actions to address the noted data quality issues including file corrections, algorithm corrections, and frac data requirements. For file corrections, request that the service company provide a corrected CSV file by re-exporting the treatment stage data and include more shut-in data. This will correct situations where more shut-in data was recorded, but the frac engineer did not select sufficient shut-in data for the CSV file. Additionally, request that the service company provide a corrected CSV file by re-exporting the treatment stage data and correcting the Treating Pressure channel to the appropriate sensor. Finally, manually correct the received CSV file to remove the false injection rates. Algorithm corrections/improvements include developing algorithms to address smoothed injection rates for the identification of the shut-in period. Developing algorithms to address false injection rates for the identification of the shut-in period.
Frac data have several unique requirements. A minimum of 3 minutes is required for the shut-in period. This data requirement may conflict with goals for reducing time between operations. The operator will need to determine the priority of the requirements. Installation of a pressure gauge to record wellhead pressure downstream of valves used to isolate multiple wells being treated sequentially. This will allow sufficient data to be acquired without delaying sequencing operations. The continuous recording of wellhead pressures can also facilitate data acquisition. Request service company to ensure that all injection rate channels accurately reflect what is being injected into the well. This may require a process to zero-out the injection rate during the shut-in period. Set instrumentation and data collection system requirements on time synchronization, reading accuracy, reading resolution, data collection frequency, and data transformations (instantaneous versus smoothed readings).
Water Hammer Analysis:
The water hammer analysis consists of 4 parts: Identification of the shut-in period; Identification of water hammer peaks and troughs; Calculation of water hammer period and the number of periods; and Calculation of water hammer decay rate (based on peak and trough pressure differences). See
The shut-in period is identified using the total injection rate. At the end of the treatment stage, the start of the shut-in period is based on a rate threshold considered to be zero rate. Due to potential noise in the rate sensor, values of zero may not be recorded so data is reviewed for an appropriate rate threshold (e.g., reading less than 0.1 barrels per minute is considered zero). As noted in the Data Issues and Requirements section, additional conditions/adjustments are required to handle false injection rates or smoothed rate data.
The next step is to identify the peaks and troughs of the water hammer signature as shown in
The next step is to calculate period and the number of periods. A period is from peak to peak or trough to trough. A half period is from peak to trough or trough to peak. As shown in
The total number of periods is the count of half periods divided by two. For this case, there are 12 half periods, so the number of periods is 6. To calculate the period, the differential time between the half periods are calculated. The average of the half period differential time is calculated. For this case, the average is 7.7 seconds for the half periods. The period is twice the half period average which is 15.4 seconds. With more half periods, the average period becomes more accurate as issues with properly picking the start and end times of the half periods get averaged out.
The last step is to calculate the water hammer decay rate, as shown in
The water hammer numerical method used in this study is described as follows. A staggered-grid method is used, with the one-dimensional momentum equation solved on the primary grid in
The volume of the staggered cell at position k,
where Ak is the cross-sectional area of cell k, Δzk is the length of cell k. The momentum conservation equation is written as follows:
where the spatial momentum terms are given by a first-order upwind scheme
(u{dot over (m)})in=max(uk−1,0){dot over (m)}k−1−min(uk+1,0){dot over (m)}k+1;(u{dot over (m)})out=|uk|{dot over (m)}k (Eq. 6)
and the forces acting on the fluid are given by:
where the first term is the pressure force acting on cell k, the second term is the frictional force acting on cell k, and the third term is the gravitational force acting on cell k. The density in this cell is given by:
The mass conservation equation is written:
This equation can be re-written:
where ck is the speed of sound at the boundary of cell k. The mass equation is then solved as follows:
Pko is the pressure at position k at the beginning of the time step and Pk is the pressure at the end of the time step. Using this relationship, derived from the mass conservation equation, the pressure term in the momentum equation is then replaced as follows:
This gives the momentum equation of the form:
These equations produce a tri-diagonal matrix which can be inverted directly, without iteration. This matrix allows for an implicit solution of the mass rate vector, {dot over (m)}k. Once the mass rates at the new time step are determined, they are used to update the pressure vector, Pk.
The native speed of sound in a material is related to its density and bulk modulus according to the equation:
K=ρCo2 (Eq. 14)
Where ρ is the fluid density, Co is the native speed of sound of the liquid, and K is the bulk modulus of the liquid.
The native speed of sound in a material is related to its density and bulk modulus according to the equation:
In addition, the speed C of a pressure impulse in a pipe must be modified to accommodate: pipe geometry with inner diameter, D and wall thickness, T; and pipe material with Young's modulus (E), Poisson's ratio (v), and nature of anchoring, (ψ).
The modified speed of sound C in a pipe is given by:
where, for a line anchored throughout (casing cemented in):
The water hammer model is completely general, and can accommodate: complex well geometries, including changing diameter; changing properties through the well, including density, speed of sound, and viscosity; influence of drag reduction chemical on friction factor; pressure drop across the perforations (using a simplified choke model); and bulk modulus of the well casing (including the effects of the steel and cement).
In the event that there is some gas entrained in the liquid, the native speed of sound Co must be modified still further, as even a small amount of gas will have a very large impact on the speed of sound in the fluid. For a gas-liquid flow, the bulk modulus of the fluid is given by:
where HL and HG are the liquid and gas volume fractions, and CL and CG are the speed of sound in liquid and gas, respectively.
The model has been tested against dozens of wells and hundreds of stages, with good fit to data, sometimes including small details in the pressure signature.
The following are the main levers for history matching the water hammer signature with the model as demonstrated in
Observations on applied tuned model parameters to other stages, as exemplified in
Water Hammer Signature:
As the injection pumps reduce or terminate rate near the end of the treatment, a water hammer pressure signature will be created at the pump discharge. The nature of this signature depends on: fluid speed of sound in casing; friction in the wellbore/fracture system; the boundary condition at the top and bottom of the well; the nature of the step-down (i.e., step-down rate change and duration); The following water hammer model sensitivity studies were conducted to understand the effect of key parameters on the water hammer signature.
In order from highest to lowest effect, the following fluid properties affect the water hammer signature. Fluid speed of sound in casing (affects the period); turbulence suppression—friction reducers in the fluid affect the development of turbulent eddy currents which thereby reduce friction (affects the water hammer decay rate); shear behavior—can affect friction reducer performance and/or actual fluid in respect to it gelling tendency (affects the decay rate); viscosity—increase in viscosity increases friction (affects the decay rate); density—impacts the speed of sound (affects the period). The fluid speed of sound in casing is affected by fluid properties (e.g., density, bulk modulus) and casing properties (Poisson's ratio, bulk modulus, internal diameter, wall thickness). The fluid speed of sound affects the period.
Where C=fluid speed of sound in casing, m/s; ρ=fluid density, kg/m3, K=fluid bulk, modulus, Pa; ξ=casing Poisson ratio; d=casing internal diameter, m; E=casing bulk modulus, Pa; and t=casing wall thickness, m.
An example of the injection rate being stepped down in multiple steps is shown in
The water hammer model described in the above section was used to perform a sensitivity analysis on the effect of step-down rate change and duration on the water hammer signature. The concept of step-down rate change and duration is outlined in
For step-down duration equal to 15 seconds, the peaks are showing an upward slope to the right. For step-down duration equal to 12 seconds, the peaks are showing a half downward slope, then a half upward slope. For step-down duration equal to 8 seconds, the peaks are showing a full downward slope. With short step-down duration times, the water hammer signature induced by the first step-down does not have enough time to dissipate. The water hammer signature seen at shut-in is a combination of pressure wave remaining from the first step-down and the pressure wave created by the second step-down (shut-in).
A pressure superpositioning effect is seen with step-down durations less than the period resulting in the gradual change in slope from upward sloping to downward sloping. When the duration is half the period, the slope becomes completely downward sloping. When the step-down duration equals half the period, this results in a 180° phase offset between the water hammer signature induced by the first and second step-downs. 180° phase offset means the peak of one pressure waveform coincides with the trough of the second pressure waveform.
The following are pressure-rate plots of actual treatments on the same well validating the modeling outcomes. For the treatment stage plotted in
The results of a sensitivity analysis for two cases in which the initial rate is 66 bbl/min, the rate is reduced to 33 bbl/min with varied step-down duration times greater than the period (30 and 60 seconds), and then shut-in are shown in
The final rate reduction (33 bbl/min to 0 bbl/min, shut-in) exhibited greater peak and trough pressure differentials than the first rate reduction (from 66 bbl/min to 33 bbl/min) even though both had the same 33 bbl/min rate reduction. The magnitude of the water hammer peaks and troughs are affected by continued fluid injection. For injection rate reductions of the same magnitude, zero rate during the water hammer signature will have the greatest peaks and troughs while any rate greater than zero will reduce the water hammer signature. The higher the stabilized injection rate following the step-down, the greater the impact on water hammer signature reduction. Reviewing the 30 second duration hold (case 1), there is a slight superpositioning effect seen during the zero rate section, but it is minimal when compared against the 60 second duration hold (case 2). Based on the above results, it is recommended to hold constant the final rate step for at least 30 seconds to minimize water hammer superpositioning effects when operations require rate step-downs.
The following injection rate sensitivity was conducted to determine the effect of stepped down injection rate and the results are shown in
Rows with red font note the scenarios with observable superposition effects caused by the 1st rate drop. The period is the same for all cases. This is expected as the well configuration is the same for all cases. The recommendation is to have equivalent rate reductions or to have the last rate reductions to be higher than the prior rate reduction to minimize the superpositioning effect on the water hammer signature following shut-in.
The following 3 cases evaluate the effect of varying the number of equal-duration rate drops on the water hammer signature. The results are shown in
The last rate step should be at least 25 bbl/min to generate a clear water hammer signature. Avoid stepping down the rate to 5 bbl/min. If the service company prefers to use multiple rate step-downs to lessen the impact of shut-down on the pumping equipment, the last step-down should be at a rate of 25 bbl/min or greater. The duration of rate steps should be a minimum of 30 seconds to minimize superpositioning effects of multiple water hammer pulses. Performing the step-down in a consistent way is the most beneficial measure for obtaining meaningful comparisons of water hammer signatures across multiple treatment stages.
Three cases were simulated for the perforation friction sensitivity analysis (450, 1000, 1500 psi perforation friction). The injection rate starts at 66 bbl/min, is dropped to 33 bbl/min and held for 30 seconds, and then dropped to zero rate to initiate the shut-in period. The results of the evaluation are shown in
Water Hammer Analysis: Boundary Conditions
A case demonstrating differing boundary conditions is presented for two different types of operations in the same well.
Another case demonstrating differing boundary conditions is presented for two treatment stages in the same well. Stage 6 had a successfully completed hydraulic fracture treatment with a period of 15 seconds, as shown in
Water Hammer Analysis: Treatment Stage Isolation
Water hammer boundary condition calculations can provide indicators for evaluating isolation among treatment stages in pumpdown diagnostic testing. As described in SPE-201376 (Cramer et al. 2020), pumpdown diagnostics are performed during plug-and-perf horizontal well treatments when isolating a previous treatment stage and perforating a new interval, and they consist of the following activities. Pump down the frac plug and perforating guns. Pressure test the frac plug. Perforate the first cluster, closest to the toe end of the well. Conduct an injectivity test. Perforate the remaining clusters. For
Water Hammer Analysis: Casing Failure Depth
For the following case, treatment stage 1 of a well was performed with no noticeable issues. The average injection rate and surface treating pressure for this stage were 65 bbl/min and 9,000 psi, respectively. Treatment stage 2 initially exhibited similar rate and pressure behavior as stage 1. However, 25 minutes into the treatment, the rate and pressure changed significantly, as the rate increased to 90 bbl/min and the surface treating pressure decreased to 7,500 psi. This change indicated that the depth of the fluid moving out of the wellbore could be significantly lower than expected, potentially as a result of a casing failure located far from the perforated interval.
The boundary condition for this case is closed inlet and constant pressure outlet, so the boundary condition factor was 4. Assuming the fluid speed of sound was 5,000 ft/s, the following measured depths were calculated for periods of 8, 9, and 10 seconds (period sensitivity of +/−1 second to account for the data collection frequency of 1 second). Measured depth of the flow exit is calculated by multiplying the period by the fluid speed of sound and then dividing by the boundary condition factor and the results are shown in Table 4.
Water Hammer Analysis: Excess Period (Excess Length)
In
Using the methods described in the sections above, water hammer data was analyzed for 8,831 fracturing stages in 395 wells in a North America unconventional reservoir. The analysis focused on the relationship of water hammer characteristics with the completion design and resulting well productivity. Water hammer data was not available on all stages of every well due to data quality issues. For production analysis, only the wells with water hammer data available on at least 50% of the stages were evaluated.
A high-level summary of the findings from the analysis indicated the following. The water hammer decay rate is most affected by near-wellbore fracture surface area. A higher water hammer decay rate equates to contacting more near-wellbore fracture surface area. A very low water hammer decay rate correlates with lower well productivity. Low water hammer decay rates also correlate with long distance fracture-driven interactions (FDI), also known as frac hits. The water hammer decay rate becomes more variable as the total treatment volume for a well increases. This study was limited to wells within a single field and geologic basin. The relationship of water hammer characteristics such as decay rate with well productivity observed in this field may not be the same in other geologic settings with differing rock properties or in-situ stress distributions. For this analysis, the total number of water hammer periods was used as a proxy for the water hammer decay rate due to ease of calculation and its sufficiency for performing a straightforward comparison among fracturing stages. The terminology of water hammer oscillation characteristics is covered in
As the water hammer pulse travels back and forth within the wellbore and hydraulic fracture system, friction causes it to dampen over time. There are three potential sources of friction that dampen water hammer pulses: Fluid viscosity; Contact with surface area inside the wellbore; and contact with surface area outside the wellbore. Of the three sources, friction due to contact with surface area outside the wellbore and primarily within the hydraulic fracture system is typically dominant and is the primary reason for water hammer decay rates varying for fracturing stages having the same treatment design.
High viscosity fluids, such as crosslinked gel, will cause a water hammer signature to dampen faster. For analysis purposes, this is not typically an issue because in any given well, the same fluid type is used for each fracturing stage. However, this needs to be accounted for when comparing water hammer data between wells that were treated with different fluid types. Even though crosslinked gel stages are flushed with slick water, when the water hammer pulse exits the wellbore, it will travel through the crosslinked gel filling the fractures which can influence the water hammer decay rate.
In this dataset, 5,484 stages were completed with crosslinked gel and 3,347 stages were completed with slick water. When comparing stages that had the same treatment size (2,600 lbs of proppant/ft), it was found that the difference in number of water hammer periods between crosslinked gel and slick water is roughly 0.5 periods, as shown in
When evaluating water hammer data for all stages, there is not a clear trend between number of water hammer periods and stage depth. The primary reason for this is that friction within the hydraulic fracture system can have the dominant effect on friction and thus the water hammer decay rate during the post-treatment shut-in period. This is primarily the result of differences in surface area as demonstrated in the following hypothetical example. A wellbore consisting of 5½ in. casing at a measured depth of 20,000 ft has an internal surface area of 24,450 ft2. The cumulative fracture surface area for a stage with 10 perforation clusters, each connected to one smooth-walled, planar fracture extending 75 ft radially from the wellbore is 176,700 ft2. In this example, the fracture surface area is more than seven times greater than the wellbore surface area. It is a conservative estimate of the potential difference. Hydraulic fractures typically extend much farther than 75 ft radially from the wellbore. Field studies indicate that hydraulic fracture systems can be complex, with much greater surface area and fracture-width variation than the simple case presented above (Raterman et al. 2019). The above exercise is continued to demonstrate the relative effects of variations in wellbore and fracture system components on surface area and thus friction. The difference in surface area between the two-fold difference in measured depth of 10,000 and 20,000 ft is 12,225 ft2. The difference in surface area between a stage that treated half fracture per cluster with a stage that treated one fracture per cluster (two-fold difference in the number of fractures) is a conservatively estimated difference of 88,350 ft2. Variation in fracture system properties will have a greater impact on surface area and consequently on friction and water hammer decay rate.
There are qualifications to the above assessment. The data used for this analysis was primarily on wells with 5½ in. 23 lb/ft casing using plug-and-perf completions, with measured depths varying between 11,000 ft and 21,000 ft among all fracturing stages. Perforation friction typically has a minor influence on water hammer characteristics in this style of completion. Yet the situation may be somewhat different for other completion types. For instance, as reported by Iriarte et al. (2017), treatments using the ball-actuated sliding sleeve method of treatment sequencing exhibit relatively high water hammer decay rates due to the sleeve ball seats acting as baffles as the water hammer pulses flow in and out of the wellbore.
As postulated by Ciezobka et al. (2016), water hammer dampening or decay is affected by the degree of fracture connectivity with the wellbore. Being in contact with a greater number of fractures results in more rapid signal dampening or decay since friction is proportional to fracture surface area and complexity. This case is exemplified in comparing
A related observation was that the water hammer decay rate became more variable as the volume of fracturing fluid and proppant per lateral foot treatment size increased. This relationship is shown in
Of all variables analyzed, treatment volume per foot of lateral had the strongest correlation with the number of water hammer periods per stage. As shown in
Wells that have very low water hammer decay rates commonly exhibit lower well productivity, underperforming by 10% to 20% as compared to wells with higher water hammer decay rates. The cutoff used for determining a very low decay rate depended on the size of the treatment. For the wells in this data set, treatments characterized by 3,200 lbs of proppant/ft of lateral were considered to have a very low decay rate if it had an average of seven or more water hammer periods per treatment stage. Treatments characterized by 2,600 lbs of proppant/ft of lateral, six or more water hammer periods per treatment stage was classified as a very low decay rate.
ISIP, or Instantaneous Shut-In Pressure, is the pressure measured at the end of injection of hydraulic stimulation, after friction forces in the wellbore, perforations and near-wellbore region dissipate. ISIP data is a valuable source of insights on local stress conditions and geometrical characteristics of induced fractures and is systematically gathered during hydraulic fracturing operations at no additional cost. Using geophysical signal processing methods we can automate calculations of ISIP by isolating water-hammer oscillations from the pressure fall-off behavior due to leak-off, the latter being represented by an exponential decay equation enabling the estimation of not only shut-in pressure but also the maximum rate of pressure decay. The technique was applied to a large subset of wells in the Eagle Ford reservoir and was then compared to the values of ISIP manually calculated by the frac engineer, as well as more traditional algorithms, such as linear interpolation. This technique models the end of stage pressure as the sum of a water hammer added to an underlying slow pressure decay, as illustrated in
The total pressure response P may be written as the sum of the water hammer pressure PWH and exponential falloff pressure, PE, where,
P_WH=Me{circumflex over ( )}(−γt)cos(ωt−θ) (Eq. 19)
P_E=b e{circumflex over ( )}(−at)+c. (Eq. 20)
Where M is the magnitude of the water hammer (which may be 0); γ is its damping factor; ω is its frequency in radians per time, and θ is its phase in radians. The parameter b is the magnitude of the exponential pressure decay; a is its decay factor, and c is its steady-state value. All these parameters are to be determined from the analysis which follows. Once this is done, the ISIP can be obtained from b+c, and the initial rate of pressure decline from a·b. The variable t is the elapsed time since the start of shut-in.
The method of obtaining the ISIP and initial rate decay is based on a time series of pressure measurements recorded at the well head or bottom hole. It is assumed that the time series is sampled at a uniform rate, without gaps, at a sufficiently high rate as to prevent aliasing. For most unconventional well completions, a sampling rate of 1 Hz or greater should be adequate. Furthermore, it is assumed that the data is recorded with sufficient precision so that quantization errors are an insignificant percentage of the total signal power. A recording system that automatically scales the data so that it always fits within the dynamic range of the instrument is desirable. It is also assumed that the time series starts at or near the shut-in of the well after a stage completion. This starting time is usually easy to obtain from the moment the slurry rate falls below a certain threshold. If this method is inadequate for determining the starting time, the reader is referred to Alwarda, et. al (SPE-201488-MS).
It is sometimes the case, particularly after the last stage of a job, that the pressure sensor or connection to the recording system is removed prematurely, before the water hammer has had time to dissipate. Such a situation occurred in
We have found it useful to filter out high frequency components of the data prior to further analysis. We use a fourth-order autoregressive Butterworth filter with a cutoff frequency of 0.10 Hz. The filter is run in both the forward and reverse directions to ensure that the phase of the data remains unchanged.
A robust procedure to determine the resonant frequency is to first locate the first local spectral minimum (fmin) which is less than some maximum frequency fmax (say 0.25 Hz) that we can be reasonably expect to exceeds the resonant frequency (fpeak). Once fmin is located, then search for the next global spectral maximum frequency (fpeak) that is less than fmax. This process is illustrated in
Once the resonant frequency and phase of the water hammer is known, it is an easy matter to calculate the times of all its peaks, troughs and zero crossings. These are displayed in
Once the peaks and troughs are obtained, they can be collected into adjacent pairs. The magnitude of the peak-trough excursion of every pair can then be plotted against their corresponding zero crossing times, as shown in
Magnitudes of peak-trough pressure differences for the water hammer of
In this section we model the blue pressure decay curve from
In general, we are given an incomplete portion of an exponential decay function, as shown in the figure on the left. If we sample it three times at sampling spacing τ we obtain the sampled values {v0, v1, v2}. This gives us three equations to obtain the three unknown parameters, {a,b,c}. However, since the equations are nonlinear, the usual methods of linear algebra do not apply. The solution is apparent once one realizes that the ratio
R=(v1−v2)/(v0−v1) (Eq. 21)
is independent of both b and c, and is equal to e−aτ for all t0. Thus a=−ln (R)/τ. Once a is known, b and c can be obtained from
b=(v0−v2)(v1−v2)(v0−v1)eat
c=−be−at
Although this solution is explicit and exact, it is not a robust solution for real data for two reasons: It is based on only 3 samples of the function. We need a procedure which averages all of the samples of the data, and can give reasonable results even if the data only approximates the modeled function. Equations (22) and (23) involve a division by an unaveraged quantity. This can lead to instabilities and large (possibly infinite) amplifications of noise. For these reasons it was necessary to augment equations 3-5 with a statistical averaging technique. Let our estimated pressure response (blue curve in
where t takes on integral multiples of the sampling interval within
where tmin, tmax and tmin are all user-defined parameters. All summations are over times within the range tmin+τ≤t≤tmax−τ. If the data conforms to the model (Eq. 20), then v(t)=be−at+c and R(τ)=e−aτ as with equation (21). We can therefore estimate the parameter a to be
â=−[ln R(τ)]/τ (Eq. 25)
where brackets < > denote an average over the permissible range of t's.
In a similar vein, we can define the function Q(t) to be analogous to equation (23):
If v(t)=beat+c, then Q(τ)=b/K, where K is the constant (independent of t and τ):
Note that K is a constant because a is known and the summation is over t. Our estimate of b becomes {circumflex over (b)}=KQ(τ). Once a and b are both determined, the parameter c (final shut-in pressure) is found by taking the average overt of v(t)−b e−ât. When this procedure is applied to the estimate pressure response of
A slightly more robust method of estimating ISIP is to use a quadratic fit, also known as a second order polynomial fit. The quadratic fit should be applied to the smooth fall-off pressure data after the water hammer has dampened out. Just as with the linear fit method, the quadratic fit can be extrapolated back to the time when the pumps were shut down to estimate the ISIP.
One limitation of the quadratic fit is that it will tend to curve significantly upwards or downwards. To avoid this causing data quality issues, the following guidelines are recommended for the number of points to generate the quadratic fit: a minimum of 70 seconds of smooth fall-off pressure data. If not enough data is used, the quadratic fit can become unstable. a maximum of around 300 seconds or less of smooth fall-off pressure data. If too much data is used, for example 3,000 seconds worth of data, it will also cause issues with erroneous ISIP calculations.
The quadratic fit method can also be used to extrapolate the value of 5-minute shut-in pressure in cases where the wellhead pressure was bled off too soon or in cases where the pressure data stops too soon. However, it is recommended to not extrapolate the quadratic fit data farther than 60 seconds beyond the end of the available data to avoid introducing too much error in the estimate. To evaluate how far the quadratic fit can be extrapolated before the error becomes too large, data can be taken from stages where more than enough pressure data is available and the quadratic fit can be calculated on a small portion of that data. The resulting quadratic fit can then be compared against the actual pressure data to measure the amount of error generated in the estimate.
In addition, the water hammer and pressure fall-off response can be estimated with techniques common to geophysical signal processing:
The end of stage pressure response (during the shut-in period) has two components: Water hammer: dampened harmonic oscillator and Pressure fall-off: exponential decay.
The following are the ISIP observations for these two wells: Per stage, the pressure spread was 100 to 800 psi. Removing stage 1 of well #2 which had the 800 psi spread, the pressure spread for the other stages was 100 to 500 psi.
The general trend from lowest to highest ISIP value was Frac Engineer, Linear Fit, Quadratic Fit, and Signal Processing. The Linear Fit was generally expected to be the lowest ISIP pick out of the Quadratic and Signal processing since the Linear Fit does not account for the reduction in fall-off rate depending upon the points used for the linear extrapolation. The Signal processing was generally expected to be the highest ISIP pick out of the Linear and Quadratic fit since it accounts for and removes the water hammer signature to determine the fall-off pressure response.
75% of the frac engineer ISIP picks were the lowest ISIP values. The reason may be that the frac engineer is generally using the linear fit method and selecting points further out in the shut-in period. For the ConocoPhillips Linear Fit selection algorithm, the points selected are generally within 1.5-2 minutes into the shut-in period; however, if the water hammer continues during this time range, the algorithm pushes the time period out till the water hammer is dampened out sufficiently.
The remaining 25% of the frac engineer ISIP picks varies in the range. With various frac engineers, various methods may be used to select ISIP manually. (Note: The frac engineer pick observations are based on these two wells from a particular frac vendor. For different frac vendors and frac engineers, observations may vary.) 87% of the signal processing ISIP picks were the highest ISIP values. Removing the frac engineer ISIP picks, 97% of the signal processing ISIP picks were the highest ISIP values.
Automatic determination of ISIP provides a unique opportunity to characterize the in-situ stress regime (in-situ and altered) and assess net fracturing pressure. Quantify stress changes caused by depletion, refracturing, and the sequencing of fracturing operations across multiple wells, and hence help optimizing multi-well spacing/sequencing. Evaluation fracture height from escalation of ISIPs during consecutive fracturing stages and faulting. These analyses that are contingent on good evaluation of ISIP (step-down, fall-off) along with calibration/verification of hydraulic fracturing model.
Improvements continue with pressure difference between fractures/clusters, comparison with ISIP, quantifying “success rate” in calculating ISIP value based on method compared to other automated methods, quantify error/variability in frac vendor pick compared to signal processing picks. As the volume of data increases, models will accurately predict in real time ISIP, stress fractures, and fracturing success allowing modification of the fracturing process in real time.
In conclusion, setting data requirements with service companies and data aggregation companies will lead to obtaining high quality data for water hammer analysis. The numerical water hammer model presented in the paper provides insight into physical processes associated with water hammer waveforms and is a vehicle for sensitivity testing of wellbore and treatment variables to evaluate the corresponding effect on water hammer signatures. Using a consistent injection-rate step-down process at the end of fracturing treatments leads to more reliable results when comparing water hammer characteristics among multiple treatments and wells. The water hammer decay rate is affected by pipe friction and friction in hydraulic fracture network. Continuing to pump during a water hammer, as is done during the injection rate step-down process at the end of treatments, increases the decay rate. During the shut-in period, there is no active pumping. However, there is still friction from the back-and-forth movement of fluid within the wellbore/fracture system that affects decay rate. When fluid viscosity, friction reducer effectiveness, and pipe geometry are consistent among treatments being evaluated, pipe friction has a smaller impact on variations in the water hammer decay rate as compared to friction in the fracture network. The water hammer decay rate appears to be mostly influenced by the fracture surface area near the wellbore. High decay rates are an indication of a large amount of near-wellbore fracture surface area and low decay rates indicate less near-wellbore fracture surface area. For the wells analyzed in the unconventional reservoir case study data set, low water hammer decay rates correlated with relatively lower well productivity and long FDI's. Optimal water hammer characteristics as related to well productivity may vary across fields and completion design types. Consequently, water hammer comparative analysis studies should be limited to specific completion styles, and geographic and geologic settings.
In closing, it should be noted that the discussion of any reference is not an admission that it is prior art to the present invention, especially any reference that may have a publication date after the priority date of this application. At the same time, each and every claim below is hereby incorporated into this detailed description or specification as a additional embodiments of the present invention.
Although the systems and processes described herein have been described in detail, it should be understood that various changes, substitutions, and alterations can be made without departing from the spirit and scope of the invention as defined by the following claims. Those skilled in the art may be able to study the preferred embodiments and identify other ways to practice the invention that are not exactly as described herein. It is the intent of the inventors that variations and equivalents of the invention are within the scope of the claims while the description, abstract and drawings are not to be used to limit the scope of the invention. The invention is specifically intended to be as broad as the claims below and their equivalents.
All of the references cited herein are expressly incorporated by reference. The discussion of any reference is not an admission that it is prior art to the present invention, especially any reference that may have a publication data after the priority date of this application. Incorporated references are listed again here for convenience:
This application is a non-provisional application which claims benefit under 35 USC § 119(e) to U.S. Provisional Application Ser. No. 63/148,069 filed Feb. 10, 2021, entitled “AUTOMATED INITIAL SHUT-IN PRESSURE ESTIMATION,” which is incorporated herein in its entirety.
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20220307371 A1 | Sep 2022 | US |
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