The present disclosure relates generally to devices for use in a wellbore in a subterranean formation and, more particularly to automated locking joints in a wellbore tool string.
Various devices can be placed in a well traversing a hydrocarbon bearing subterranean formation. Some devices can include features that may be adjusted by hand. For example, a person may remove a pin or twist a collar on a device to prepare the device for installation into the well system. Adjusting devices by hand may place workers in proximity to moving parts, suspended heavy tools, or other potential hazards. Proximity to hazards when adjusting devices by hand may increase a risk of worker injury.
Certain aspects and examples of the present disclosure are directed to automated locking joints in a tool string. An automated locking joint can shift from a locked, rigid state to an unlocked, pivotable state without manual manipulation of the joint by a human operator. For example, the automated locking joint can shift between the locked and unlocked states in response to a change in pressure in an environment in which the joint is located, in response to a signal received by an actuator for the locking joint, etc.
These illustrative examples are given to introduce the reader to the general subject matter discussed here and are not intended to limit the scope of the disclosed concepts. The following describes various additional aspects and examples with reference to the drawings in which like numerals indicate like elements, and directional descriptions are used to describe the illustrative aspects. The following uses directional descriptions such as “above,” “below,” “upper,” “lower,” “upward,” “downward,” “left,” “right,” “uphole,” “downhole,” etc. in relation to the illustrative aspects as they are depicted in the figures, the upward direction being toward the top of the corresponding figure and the downward direction being toward the bottom of the corresponding figure, the uphole direction being toward the surface of the well and the downhole direction being toward the toe of the well. Like the illustrative aspects, the numerals and directional descriptions included in the following should not be used to limit the present disclosure.
A tubing string 112 within the wellbore 102 can extend from the surface to the subterranean formation 110. The tubing string 112 can provide a conduit for formation fluids, such as production fluids produced from the subterranean formation 110, to travel from the substantially horizontal section 106 to the surface. Pressure from a bore in a subterranean formation 110 can cause formation fluids, including production fluids such as gas or petroleum, to flow to the surface.
The well system 100 can also include a tool string 114. The tool string 114 can be deployed into the tubing 112 or into a portion of the well system 100 other than the tubing 112, such as a portion of the well system 100 that does not include tubing 112. In one example, the tool string 114 can be a wire line tool string, such as a tool string used for operating well service tools within the wellbore 102. In some aspects, the tool string 114 can include an electronic cable for conveying communications or power (or both) to tools deployed on the tool string 114.
The tool string 114 can be deployed from a housing 116 located at the surface of the well system 100. The housing 116 can be pressurized to match a pressure in the wellbore 102. Deploying the tool string 114 from within the housing 116 can allow the tool string 114 to be deployed into the wellbore 102 without losing pressure in the wellbore 102.
The well system 100 can also include one or more automated locking joints 118a-f. The automated locking joints 118a-f can be part of the tool string 114. Although the tool string 114 is depicted in
Although
As will become apparent with respect to examples to be described herein, the change between locked and unlocked states of the automated locking joints 118 can be automated, i.e., without adjustment by hand or manual manipulation by a person. Automated locking or unlocking (or both) of the automated locking joints 118 can enhance the safety of workers 126, 128 during installation or removal of the tool string 114 from the well system 100. For example, the tool string 114 can be coupled with a tool positioner 122 located in the housing 116. The tool positioner 122 can pull the tool string 114 into the housing 116, such as in the upward direction depicted by the arrow 124 in
Different types of automated locking joints 118 can be used in the well system 100 depicted in
The first member 202 and the second member 204 can be connected to one another via the joint 206. The first member 202 can be connected with a first portion of a tool string, such as the tool string 114 depicted in
The locking structure 208 can be positioned external to the first member 202. The locking structure 208 can be positioned in an unlocked position that allows pivoting of the second member 204 about the joint 206 or the first member 202 (or both).
The positioning device 210 can be located internal to the first member 202. The positioning device 210 can automatically move the locking structure 208 from the unlocked position to a locked position (or vice versa). The positioning device 210 can thus provide automated locking of the automated locking joint 200.
Various positioning devices 210, locking structures 208, and joints 206 can be used in an automated locking joint 200. For example,
The positioning device 310 can be located within the first member 302. The positioning device 310 can include an electronic actuator 316, a shaft 318, a sensor 320, a printed circuit board 322, and a power source 324. The power source 324 can provide electrical power for electronics in the positioning device 310, such as the electronic actuator 316, the sensor 320, the printed circuit board 322, and other electronics. Non-limiting examples of the power source 324 include batteries, capacitors, and an electrical connection to another power source located remotely. In some aspects, the power source 324 may be omitted and power may be provided via an electric cable coupled to the automated locking joint 300 and conveyed through the tool string 114 that contains the automated locking joint 300.
The electronic actuator 316 can be coupled with the shaft 318 such that the electronic actuator 316 can move the shaft 318. In one example, the electronic actuator 316 can exert a linear force on the shaft 318 parallel with a longitudinal axis of the shaft 318. Non-limiting examples of the electronic actuator 316 include a solenoid and an electronic motor screw mechanism.
The sensor 320, the printed circuit board 322, and the power source 324 can be communicatively coupled with the electronic actuator 316. The printed circuit board 322 can include a processor device and a non-transitory computer-readable medium on which machine-readable instructions can be stored. Examples of a non-transitory computer-readable medium include random access memory (RAM) and read-only memory (ROM). The processor device can execute the instructions to perform various actions, some of which are described herein. For example, the printed circuit board 322 can activate the electronic actuator 316.
In some aspects, the sensor 320 can detect changes in parameters such as temperature, pressure, or time, or some combination thereof. A seal 326 can prevent fluids that pass through the opening 312 from flowing past the electronic actuator 316 to reach the other electronics, such as the sensor 320, the printed circuit board 322, or the power source 324. In some aspects, one or more of the electronics of the automated locking joint 300 can be located remotely from the first member 302 or from the automated locking joint 300.
The printed circuit board 322 can also cause the electronic actuator 316 to move the locking sleeve 308 from the locked position to the unlocked position. For example, the printed circuit board 322 can activate the electronic actuator 316 to withdraw or retract the shaft 318 in response to a high-pressure threshold detected by the sensor 320. Retracting the shaft 318 can cause the member 314 to move and consequently shift the position of the locking sleeve 308. Shifting the position of the locking sleeve 308 from a locked position (such as depicted in
The locking structure 408 can be a locking sleeve 408. The positioning device 410 of the automated locking joint 400 may include a piston 428 and a biasing member 430. The piston 428 can be positioned between a first chamber 432 and a second chamber 434. A seal 426 may prevent fluid communication between the first chamber 432 and the second chamber 434. The first chamber 432 can include a port 438 through an exterior or housing of the first member 402. The port 438 can provide a flow path for pressure communication from an environment in which the automated locking joint 400 is located. While the automated locking joint 400 is depicted with a joint 406 that is a ball and socket joint, other arrangements are possible. For example, the joint 406 could alternatively be a hinge joint, a knuckle joint, or any other suitable type of joint that allows pivoting of the second member 404 relative to first member 402. The second chamber 434 can include a second seal 436. The second seal 436 can prevent fluid communication into the second chamber 434 via the opening 412 in the first member 402 from an environment in which the automated locking joint 400 is located. Sealing the second chamber 434 with seals 426 and 436 can allow a pressure in the second 434 to be different from a pressure in the first chamber 432. The biasing member 430 can be coupled with the piston 428. A non-limiting example of the biasing member 430 is a spring. In some aspects, the biasing member 430 can be located in the first chamber 432.
In some aspects, the locking structure (such as the locking structure 208 described with respect to
The positioning device 510 can also include a communications link 520. The communications link 520 can send or receive (or both) communication signals from a location remote from the automated locking joint 500. The communications link 520 can utilize any suitable communication protocol. In some aspects, the communications link 520 can use wireless communications, including, but not limited to, RFID signals or borehole mud telemetry. In additional or alternative aspects, the communications link 520 can use wired communications, including, but not limited to, an electronic control line carried via the tool string that contains the automated locking joint 500. In one example, the communications link 520 can receive signals from another tool that is part of the tool string that contains the automated locking joint 500. In another example, the communications link 520 can receive signals from a control center that is located at the surface of a well system. The control center may send signals to the communications link 520 based on input from a human operator of the system.
The printed circuit board 522 can activate the electronic actuator 516 in response to signals received via the communication link 520. The shaft 518 can move in response to activation of the electronic actuator 516. The shaft 518 can have a first surface 540. The second member 504 can have a second surface 542. The locking structure 508 can include the first surface 540 and the second surface 542. The second surface 542 can be exposed to the first surface 540 on the shaft 518. The first surface 540 and the second surface 542 can have complementary geometry. Non-limiting examples of complementary geometry include teeth and notches, mating profiles, and the like.
The printed circuit board 522 can reverse the electronic actuator 516 in response to a signal received via the communications link 520. Reversing the electronic actuator 516 can retract the shaft 518 such that the first surface 540 and the second surface 542 are positioned out of interfering contact with each other. Positioning the first surface 540 and the second surface 542 out of interfering contact can shift the automated locking joint 500 from the locked position (such as depicted in
The ball of the ball and socket joint 606 may include a bore 644. The locking structure 608 can include the shaft 618 and the bore 644. A size of the bore 644 may correspond to a size of an end 646 of the shaft 618. In some aspects, the biasing member 630 can be positioned in the second chamber 634. In some aspects, the port 638 can provide a fluid path to an environment in which the automated locking joint 600 is located. In some aspects, the port 638 can provide a fluid path to a fluid control line 658. For example, the pressure in the first chamber 632 may depend upon a fluid control line 658 connected with the first chamber 632. Although the fluid control line 658 is depicted in
In some aspects, a joint of an automated locking joint can be configured to allow passage of a wire therethrough. For example,
In some aspects, an automated locking joint, a system, or a method is provided according to one or more of the following examples or according to some combination of the elements thereof. In some aspects, a tool or a system described in one or more of these examples can be utilized to perform a method described in one of the other examples.
Example #1: Provided can be an automated locking joint, comprising (i) a first member; (ii) a second member; (iii) a joint that connects the first member with the second member, the second member pivotable about the joint relative to the first member; and (iv) a locking structure automatically positionable between a lock position and an unlock position with respect to the joint based, at least in part, on a change in a pressure condition, the lock position preventing pivoting of the second member about the joint and the unlock position allowing pivoting of the second member about the joint.
Example #2: Provided can be the automated locking joint of Example #1, wherein the first member is connectable with a first portion of a wire line tool string, wherein the second member is connectable with a second portion of the wire line tool string, and wherein the joint is at least one of a ball and socket joint, a knuckle joint, or a hinge.
Example #3: Provided can be the automated locking joint of Example #1 (or any of Examples #1-2), wherein the locking structure includes a sleeve; wherein, in the lock position, the sleeve is positioned about the first member and the second member to prevent the second member from pivoting about the joint; and wherein, in the unlock position, the sleeve is positioned about the first member or about the second member to allow the second member to pivot about the joint.
Example #4: Provided can be the automated locking joint of Example #1 (or any of Examples #1-3), wherein the second member includes a bore and the locking structure includes a shaft insertable into the bore, wherein, in the lock position, the shaft is positioned at least partially within the bore to prevent the second member from pivoting about the joint, and wherein, in the unlock position, the shaft is positioned out of the bore to allow the second member to pivot about the joint.
Example #5: Provided can be the automated locking joint of Example #1 (or any of Examples #1-4), wherein the locking structure includes a first surface and the second member includes a second surface, wherein, in the lock position, the first surface is positioned in interfering contact with the second surface such that friction between the first surface and the second surface or mating geometry of the first surface and the second surface prevents the second member from pivoting about the joint; and wherein, in the unlock position, the first surface is positioned out of interfering contact with the second surface to allow the second member to pivot about the joint.
Example #6: Provided can be the automated locking joint of Example #1 (or any of Examples #1-5), further comprising (i) a piston in pressure communication with a pressure source and movable in a first direction in response to pressure communicated from the pressure source; and (ii) a biasing member coupled with the piston and biasing the piston in a second direction, wherein the piston is movable in the second direction by the biasing member in response to a change in pressure communicated from the pressure source, wherein the locking structure is coupled with the piston to move the locking structure between the lock position and the unlock position in response to movement of the piston.
Example #7: Provided can be the automated locking joint of Example #1 (or any of Examples #1-6), further comprising an electronic actuator coupled with the locking structure, wherein the locking structure is movable between the lock position and the unlock position in response to a force produced by the electronic actuator.
Example #8: Provided can be the automated locking joint of Example #7 (or any of Examples #1-7), wherein the electronic actuator includes at least one of a solenoid or a motor screw mechanism.
Example #9: Provided can be an automated locking joint of Example #1 (or Examples #1-8), further comprising (i) a passage through the first member, the joint, and the second member; and (ii) a wire positioned in the passage.
Example #10: Provided can be a downhole system, comprising (i) a first member; (ii) a second member pivotally coupled with the first member; (iii) a locking structure positionable between a lock position preventing pivoting of the second member about the first member and an unlock position allowing pivoting of the second member about the first member; (iv) an automatic positioning device coupled with the locking structure such that the locking structure is movable from the lock position to the unlock position or from the unlock position to the lock position in response to a change in pressure communicated to the automatic positioning device; and (v) a downhole assembly coupled with at least one of the first member or the second member, the downhole assembly including at least one of a drill string tool or a wire line tool.
Example #11: Provided can be the downhole system of Example #10, wherein the positioning device comprises (i) a piston in pressure communication with a pressure source and movable in a first direction in response to pressure communicated from the pressure source; and (ii) a biasing member coupled with the piston and biasing the piston in a second direction, wherein the piston is movable in the second direction by the biasing member in response to a change in pressure communicated from the pressure source; wherein the locking structure is coupled with the piston for moving of the locking structure between the lock position and the unlock position in response to movement of the piston.
Example #12: Provided can be the downhole system of Example #11 (or any of Examples #10-11), further comprising (i) a housing containing the piston and the biasing member; and (ii) a fluid path through the housing, wherein the pressure source is an environment in which the automated locking joint is positioned and the pressure source is in pressure communication with the piston via the fluid path.
Example #13: Provided can be the downhole system of Example #11 (or any of Examples #10-12), further comprising a fluid control line in fluid communication with the piston, wherein the pressure source is located remote from an environment in which the automated locking joint is positioned and the pressure source is in pressure communication with the piston via the fluid control line.
Example #14: Provided can be the downhole system of Example #10 (or any of Examples #10-13), wherein the locking structure includes a sleeve, wherein, in the lock position, the sleeve is positioned about the first member and the second member to prevent the second member from pivoting about the first member, and wherein, in the unlock position, the sleeve is positioned about the first member or about the second member to allow the second member to pivot about the first member.
Example #15: Provided can be the downhole system of Example #10 (or any of Examples #10-14), wherein the locking structure includes a shaft, wherein, in the lock position, the shaft is positioned in engagement with the second member to prevent the second member from pivoting about the first member, and wherein, in the unlock position, the shaft is positioned out of engagement with the second member to allow the second member to pivot about the first member.
Example #16: Provided can be a method, comprising (i) providing a joint in a wire line tool string, the joint having a first member, a second member pivotally coupled with the first member, and a locking structure positionable between a lock position preventing movement of the second member about the first member and an unlock position allowing movement of the second member about the first member; and (ii) moving the locking structure from the lock position to the unlock position or from the unlock position to the lock position in response to a change in input communicated to the joint.
Example #17: Provided can be the method of Example #16, wherein the change of input corresponds to a change in a parameter detected by a sensor associated with the joint, the parameter being at least one of a pressure of an environment in which the joint is located, a temperature of the environment, or a time.
Example #18: Provided can be the method of Example #16 (or any of Examples #16-17), wherein the change of input corresponds to a change in pressure communicated to the joint via a control line.
Example #19: Provided can be the method of Example #16 (or any of Examples #16-18), wherein the change of input corresponds to a signal communicated to the joint from a location remote from the joint.
Example #20: Provided can be the method of Example #19 (or any of Examples #16-19), wherein the signal is communicated by at least one of an electronic control line or a wireless communications link.
The foregoing description, including illustrated aspects and examples, has been presented only for the purpose of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Numerous modifications, adaptations, and uses thereof will be apparent to those skilled in the art without departing from the scope of this disclosure.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2014/031289 | 3/20/2014 | WO | 00 |