Automated dispensers are currently used to dispense items ranging from food items, to beverages, to clothing items. However, there is a need for improved dispensers that, for example, consume less space, cost less to manufacture, include fewer parts, and/or operate more efficiently than current dispensers.
In one embodiment of the invention, a drive mechanism for moving a sliding door relative to an enclosure comprises a drive assembly that includes: (1) a first drive subassembly that is adjacent a first lateral side of the sliding door; and (2) a second drive subassembly that is adjacent a second lateral side of the sliding door. The drive mechanism further includes a door linking assembly that is configured to be moved between: (1) a first position, in which the door linking assembly is positioned to link the sliding door to the drive assembly and thereby allow the drive assembly to slide the sliding door relative to the enclosure; and (2) a second position, in which the door linking assembly is not positioned to link the sliding door to the drive assembly. In one embodiment of the invention, the first and second doors are positioned in a substantially vertical array.
In a particular embodiment of the invention, the door linking assembly comprises a rotatable member that is adapted so that when the door linking assembly is in the first position, the rotatable member is in a first angular orientation in which the rotatable member engages the drive assembly so that the drive assembly is in driving engagement with the sliding door. In this embodiment, when the door linking assembly is in the second position, the rotatable member is in a second angular orientation in which the rotatable member does not engage the drive assembly in a manner that causes the drive assembly to be in driving engagement with the sliding door. In one embodiment of the invention, the rotatable member (which may, for example, be substantially U-shaped or V-shaped) is adapted so that when the door linking assembly is in the second position, the rotatable member engages a restricting member adjacent the sliding door. This may serve to prevent users from opening the sliding door.
A dispenser according to another embodiment of the invention comprises a plurality of compartments, each of the compartments defining an interior portion and an opening through which a user may access items stored within the interior portion. In this embodiment, the dispenser further comprises a first sliding door that is positioned to selectively restrict access to a first one of the compartments by sliding between a first-door closed position, in which the first sliding door prevents users from accessing an interior portion of the first compartment, and a first-door open position, in which the first sliding door allows users to access the interior portion of the first compartment. In one embodiment, when the first sliding door is in the first-door closed position, the first sliding door is positioned in front of an access opening of the first compartment. Similarly, in a particular embodiment, when the first sliding door is in the first-door open position, the first sliding door is positioned substantially below the access opening of the first compartment.
In this embodiment of the invention, the dispenser further comprises a second sliding door that is positioned to selectively restrict access to a second one of the compartments by sliding between a second-door closed position, in which the second sliding door prevents users from accessing an interior portion of the second compartment, and a second-door open position, in which the second sliding door allows users to access the interior portion of the second compartment. In one embodiment, when the second sliding door is in the second-door closed position, the second sliding door is positioned in front of an access opening of the second compartment. In a particular embodiment, when the second sliding door is in the second-door open position, the second sliding door is positioned substantially above the access opening of the second compartment.
In one embodiment of the invention, the dispenser includes a third sliding door that is positioned to selectively restrict access to a third one of the compartments by sliding between a third-door closed position, in which the third sliding door prevents users from accessing an interior portion of the third compartment, and a third-door open position, in which the third sliding door allows users to access the interior portion of the third compartment. In this embodiment, when the third sliding door is in the door-compartment closed position, the third sliding door is positioned in front of an access opening of the third compartment. In a particular embodiment, when the third sliding door is in the third-door open position, the third sliding door is positioned substantially above the access opening of the third compartment.
In one embodiment of the invention, the dispenser includes a single drive assembly that is adapted to: (1) move the first door between the first-door open position and first-door closed position; (2) move the second door between the second-door open position and second-door closed position; and (3) move the third door between the third-door open position and third-door closed position.
A dispenser according to a further embodiment of the invention comprises a plurality of compartments, each of the compartments defining an interior portion and an opening through which a user may access items stored within the interior portion. In this embodiment, the dispenser further comprises a first sliding door that is associated with a first one of the compartments and that is positioned to selectively restrict access to the first one of the compartments by sliding, in a substantially vertical direction, between: (1) a first-door closed position in which the first sliding door prevents users from accessing an interior portion of the first compartment; and (2) a first-door open position in which the first sliding door allows users to access the interior portion of the first compartment.
In this embodiment of the invention, the dispenser further comprises a second sliding door that is associated with a second one of the compartments and that is positioned to selectively restrict access to the second one of the compartments by sliding, in a substantially vertical direction, between: (1) a second-door closed position in which the second sliding door prevents users from accessing an interior portion of the second compartment; and (2) a second-door open position in which the second sliding door allows users to access the interior portion of the second compartment.
A dispenser according to a further embodiment of the invention comprises: (1) a compartment that defines both an interior portion and an opening through which a user may access the interior portion; (2) a sliding door that is adapted to selectively restrict access to the compartment by sliding between a door closed position, in which the sliding door prevents users from accessing the interior portion of the compartment, and a door open position, in which the sliding door allows users to access the interior portion of the compartment; (3) a door support that is adapted to support the sliding door when the sliding door is in the door closed position, the door support being adapted to be moved from a first position in which the door support is positioned to support the door when the door is in the door closed position, and a second position in which the door support is not positioned to support the door when the door is in the door closed position; and (4) a drive mechanism that is adapted to move the sliding door from the door closed position to an intermediate position in which the door support is out of supporting engagement with the sliding door.
A method of dispensing items according to one embodiment of the invention comprises the steps of: (1) providing a first door that is adapted to selectively restrict access to a first set of one or more items by sliding in a first substantially vertical direction relative to the dispenser; and (2) providing a second door that is adapted to selectively restrict access to a second set of one or more items by sliding in a second substantially vertical direction relative to the dispenser, the second substantially vertical direction being substantially opposite the first substantially vertical direction.
A drive mechanism according to one embodiment of the invention comprises: (1) a drive assembly; and (2) a door linking assembly that is configured to be moved between: (a) a first position, in which the door linking assembly is positioned to link the sliding door to the drive assembly and thereby allow the drive assembly to slide the door relative to the enclosure; and (b) a second position, in which the door linking assembly is positioned to prevent a user from moving the sliding door into an open position. In one embodiment of the invention, the drive assembly comprises a first drive subassembly and a second drive subassembly, and the door linking assembly links the sliding door to both the first drive subassembly and the second drive subassembly when the door linking assembly is in the first position. In a particular embodiment of the invention, the first and second drive subassemblies are disposed adjacent opposite lateral sides of the sliding door.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which various embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.
Overview of the General Structure of the Dispenser
The main door 300 comprises one or more sliding user doors, which are, in one embodiment of the invention, arranged in a substantially vertical array. For example, the dispenser 100 depicted in
As may be understood generally from
To facilitate the movement (e.g., sliding movement) of the various user doors 401–404, these user doors 401–404 may be mounted to slide along at least two different paths. For example, in the embodiment of the invention shown in
As may be understood from
Similarly, in one embodiment of the invention, the dispenser 100 is configured so that the second user door 402 may slide from a closed position in which the second user door 402 is immediately below the first user door 401, to an open position in which the second user door 402 is immediately adjacent to and co-facing the first user door 401. In a particular embodiment of the invention, when the second user door 402 is in this open position, the first and second user doors 401, 402 are substantially horizontally aligned and a rear portion of the first user door 401 is adjacent a front portion of the second user door 402.
In one embodiment of the invention, when the first and second user doors 401, 402 are both in a closed position, the first and second user doors 401, 402 are positioned so that a user can not access items within the interior of the dispenser by reaching between the first and second user doors 401, 402.
Turning again to
Also, in one embodiment of the invention, the dispenser 100 is configured so that the fourth user door 404 may slide from a closed position in which the fourth user door 404 is immediately below the third user door 403, to an open position in which the fourth user door 404 is immediately adjacent to and co-facing the third user door 403. In one embodiment of the invention, when the fourth user door 404 is in this open position, the third and fourth user doors 403, 404 are substantially horizontally aligned and a rear portion of the third user door 403 is adjacent a front portion of the fourth user door 404.
As may be understood from
Overview of User Door Drive and Locking Mechanisms
Turning to
As may be understood from
Similarly, the rotatable member 134 is preferably mounted to rotate relative to the user door 105. For example, in the embodiment of the invention shown in
As may be understood from
As noted above, in one embodiment of the invention, the rotatable member 134 is configured to rotate about a mounting pin 137. In addition, in a particular embodiment of the invention, the rotatable member 134 is linked so that moving the linking rod 121 in a first lateral direction causes the rotatable member 134 to rotate in a counterclockwise direction, and so that moving the linking rod 121 in a second lateral direction causes the rotatable member 134 to rotate in a clockwise direction. In one embodiment of the invention, the second direction is substantially opposite the first direction.
As may be understood from
In one embodiment of the invention, the wheel 125 is attached to the linking rod 121 so that the wheel 125 is adjacent a first end of the linking rod 121. Similarly, the rotatable member 134 is mounted to the linking rod 121 so that the rotatable member's first elongate member 140 is adjacent a second end of the linking rod 121. In one embodiment of the invention, the wheel 125 is mounted to the linking rod 121 so that the wheel 125 is substantially free to rotate relative to the linking rod 121 about the wheel's central axis.
In a particular embodiment of the invention, when the door linking assembly 120 is in a first “locked” position, the rotatable member 134 is also in a locked position in which the rotatable member's first elongate member 140 extends adjacent (and preferably into a recess defined by) a first restricting member 147 (which, for example, may simply be an appropriately shaped portion of the dispenser's housing) that is adjacent a first side of the door 105. When the rotatable member 134 is in the closed position, the first restricting member 147 serves to restrict the movement of the user door 105 in the upward direction (e.g., due to the fact that the first restricting member 147 serves to physically restrict the upward movement of the first elongate member 140 and therefore the upward movement of the user door 105).
Similarly, when the door linking assembly 120 is in the first “locked” position, the wheel 125 is also in a locked position in which the wheel 125 is positioned adjacent (and preferably below) a second restricting member 145 that is adjacent the first side of the user door 105. This serves to further restrict the movement of the user door 105 in the upward direction (e.g., due to the fact that the second restricting member 145 serves to physically restrict the upward movement of the wheel 125 and therefore the upward movement of the user door 105).
As will be understood from
In one embodiment of the invention, the door linking assembly 120 includes a biasing mechanism, such as a spring (not shown), for continuously biasing the door linking assembly 120 towards the “locked” position. For example, the door linking assembly 120 may include a spring (not shown) that is attached and configured for biasing the linking rod 121 so that additional force is required to move the linking rod 121 from the “locked” to the “unlocked” position, and so that additional force is also required to maintain the linking rod 121 in the “unlocked” position.
In a further embodiment of the invention, and as shown in
Similarly, when the door linking assembly 120 is in the “unlocked” position, the wheel 125 is also in an unlocked position in which the wheel 125 is positioned so that the second restricting member 145 does not substantially obstruct the upward movement of the wheel 125. In one embodiment of the invention, when the door linking assembly 120 is in the “unlocked” position, the wheel 125 is positioned to roll along an exterior surface of the second restricting member 145. Also, in a particular embodiment of the invention, when the door linking assembly 120 is in the “unlocked position”, a portion of the linking rod 121 (e.g., an end portion 130) is positioned to engage a first door movement bracket 112, which places the door linking assembly 120 into driving engagement with the first drive subassembly 110.
To move the door linking assembly 120 from the locked to the unlocked position, the linking rod 121 is moved toward the first drive subassembly 110 (e.g., to the right in
The linking rod 121 may be moved automatically (e.g., via an actuator) or, in an alternative embodiment, manually. This movement of the linking rod 121 causes the rotatable member 134 to rotate about the mounting pin 137 until: (1) the rotatable member's second elongate member 142 engages the second door movement bracket 117; and (2) the rotatable member's first elongate member 140 is positioned so that its upward movement is not substantially obstructed by the first restricting member 147.
The movement of the linking rod 121 also causes the wheel 125 to move into a position in which the second restricting member 145 does not substantially obstruct the upward movement of the wheel 125. In addition, the movement of the linking rod 121 preferably positions the wheel 125 so that the wheel 125 may roll along an exterior edge of the second restricting member 145 as the user door 105 is moved from a closed to an open position. The movement of the linking rod 121 also serves to move the end 130 of the linking rod 121 into engagement with the first door movement bracket 112 (and, thus, into engagement with the first drive subassembly 110).
The user door 105 may then be opened by using the first and second drive chains 111, 116 (or other drive members) to move the first and second door movement brackets 112, 117 (and, thus, the user door 105) upwardly until the user door 105 reaches an open position. The user door 105 may then be closed by using the first and second drive chains 111, 116 (or other drive members) to move the first and second door movement brackets 112, 117 (and, thus, the user door 105) downwardly until the user door 105 reaches a closed position. Once the user door 105 is in the closed position, the linking rod 121 is moved toward the second drive subassembly 115 until the door linking mechanism 120 is again in the locked position described above.
It should be understood that one feature of the embodiment of the invention shown in
It should also be understood that in a particular embodiment of the invention, a single actuator may be used to: (1) lock and unlock the user door 105; and (2) move the user door 105 into and out of engagement with a drive mechanism that is adapted to open and close the user door 105.
User Door Drive and Locking Mechanisms with Door Support Assembly
As may be understood from
In a particular embodiment of the invention, the door support assembly 150 includes a biasing mechanism for continuously biasing the door support assembly 150 towards the “unlocked” position. For example, the door support assembly 150 may include a spring 162 that is attached to the user door 106 via support member 164, and that is configured for biasing the support rod 109 so that additional force is required to move the support rod 109 from the “unlocked” to the “locked” position, and so that additional force is also required to maintain the support rod 109 in the “locked” position.
In one embodiment of the invention, a pushing member 167 is provided adjacent the first side of the user door 106 and is configured for moving between: (1) a first position in which the pushing member 167 engages the stopper 160 and exerts a force on the door support rod 109 that is sufficient to maintain the door support assembly 150 in the “locked” position; and (2) a second position in which the pushing member 167 does not engage the stopper 160 and is preferably spaced apart from the first side of the user door 106. In one embodiment of the invention, when the pushing member 167 is in the first position, the pushing member 167 extends through an opening 180 in a first side of the user door 106. In a particular embodiment of the invention, this opening 180 is dimensioned to allow a portion of the pushing member 167 to pass through the opening 180, but to not allow the stopper 160 to pass through the opening 180. Similarly, the opening 180 is preferably dimensioned to allow the user door 106 to be moved a short distance upwardly while the pushing member 167 engages the stopper 160.
As may be understood from
In addition, in one embodiment of the invention, when the door support assembly 150 is in the locked position, the pushing member 167 extends through the opening 180 in the user door 106 and engages a support portion of the user door 106 adjacent the opening 180. This also serves to at least partially support the weight of the user door 106. Accordingly, in one embodiment of the invention, when the user door 106 is in the closed position, the weight of the door is substantially supported by the support member 175 and the pushing member 167.
To open the user door 106, the door linking mechanism 120 is first moved from the locked to the unlocked position as discussed above. The user door 106 is then moved upwardly (preferably a short distance that is less than 3 inches) into a first intermediate position (an example of which is shown in
After the user door 106 reaches the first intermediate position, the user door 106 is moved into a second intermediate position (an example of which is shown in
Finally, the user door 106 is moved into an open position (an example of which is shown in
To close the door, the steps above are performed in reverse order. More particularly, the user door 106 is first moved from the open position (see
Detailed Discussion of Further Embodiments of the Invention
The motor 501, left drive sprocket 502 and right drive sprocket 504 are mounted to the drive shaft 503 so that when the drive shaft 503 is rotated by the motor 501, the left drive sprocket 502 and the right drive sprocket 504 also rotate. A right drive chain 505 extends around an exterior portion of the right drive sprocket 504 and also extends around a portion of a right idler sprocket 510 that is spaced apart from the right drive sprocket 504. The right drive chain 505 is tensioned so that when the motor 501 rotates the drive shaft 503, the right drive sprocket 504 rotates about the central axis of the drive shaft 503 which causes the right drive chain 505 to move around an exterior portion of both the right drive sprocket 504 and an exterior portion of the right idler sprocket 510.
Similarly, a left drive chain 514 extends around an exterior portion of the left drive sprocket 502 and also extends around a portion of a left idler sprocket 511 that is spaced apart from the left drive sprocket 502. The left drive chain 514 is tensioned so that when the motor rotates the drive shaft 503, the left drive sprocket 502 rotates about the central axis of the drive shaft 503 causing the left drive chain 514 to move around an exterior portion of both the left drive sprocket 502 and an exterior portion of the left idler sprocket 511.
In one embodiment of the invention, four door movement brackets 506 are mounted to the left drive chain 514. Similarly, four door movement brackets 506 are also mounted to the right drive chain 505. These door movement brackets 506 are used to move the sliding user doors 401, 402, 403, 404 (see
In addition, first, second, third, and fourth switch actuators 507, 508, 515, 540 are mounted to the right drive chain 505. The first switch actuator 507 is adapted to activate a home switch 516 when the right drive chain 505 moves into a home position. In one embodiment of the invention, the right drive chain 505 is in a home position when the right drive chain 505 moves a sliding door (e.g., 401–404) into a closed position.
Second and third switch actuators 508, 515 activate an “end of travel” switch 509 when the right drive chain 505 moves a sliding user door 401–404 into a fully open position. More particularly, the second switch actuator 508 activates the end of travel switch 509 when the first sliding user door 401 is in a fully open position, and the third switch actuator 515 activates the end of travel switch 509 when any of the second, third, or fourth sliding user doors 402, 403 and 404 are in a fully open position. In one embodiment of the invention, the fourth switch actuator 540 and the unweight switch 541 are associated only with the first sliding user door 401. These components are described in greater detail below.
In one embodiment of the invention, the drive system is mounted inside the frame of the dispenser's main door 300 (see FIG. 1A–
As may be understood from
In a particular embodiment of the invention, the door linking assembly 591 includes a right lift interface 553, a wheel 554, a linking rod 556, a linking support rod mount 555, a rotatable member 560, and a tension spring 558. A linking support rod mount 555 is mounted to the user door 402 and configured to support the linking rod 556 while allowing the linking rod 556 to slide substantially laterally relative to the user door 402.
In one embodiment of the invention, one end of the tension spring 558 is attached to the linking rod 556 at an attachment point 557. The other end of the tension spring 558 is attached to the spring bracket 559, which is mounted to the user door 402. The tension spring 558 is preferably configured to bias the door linking assembly 591 to the left.
The rotatable member 560 comprises a left lift interface 564, a left lock arm 563, a rotatable member pivot 561, and a linking rod pivot 562 that pivotably connects the linking rod 556 to the rotatable member 560. The rotatable member 560 is preferably rotatably mounted to the user door 402 to rotate about the rotatable member pivot 561.
The dispenser further includes a plurality of door stops 565, that may be mounted, for example, to the right and left tracks 301, 302 as shown in
Generally speaking, in one embodiment of the invention, when the door linking assembly 591 is in a locked position, the user door 402 is maintained in a locked position by: (1) the wheel 554, which is disposed within a cutout in the right track 301 when the wheel 554 is in the locked position; and (2) the left lock arm 563, which is disposed within a cutout in the left track 302 when the left lock arm 563 is in the locked position.
It should be noted that, in one embodiment of the invention, when the user door 402 is locked, the right lift interface 553 and left lift interface 564 (see
Turning again to
Next, an “unlocked door” signal is sent to the microprocessor indicating that the sliding user door 402 is unlocked. In one embodiment of the invention, this signal is generated in response to unlocked switch 572 being actuated by the switch actuator arm 573 as shown in
The motor 501 remains activated until the sliding user door 402 is in a fully open position. When the sliding user door 402 reaches this fully open position, the third switch actuator 515 activates the end of travel switch 409 (see
To close the sliding user door 402, the microprocessor sends a signal to the motor 501 to rotate in a direction that is opposite to the direction in which the motor 501 rotated to open the sliding user door 402. This causes the sliding user door 402 to move in a downward direction. The microprocessor determines when to close the door based on any appropriate method such as: (1) the door has been open for a predetermined period of time; or (2) a sensor determines that a user is no longer using the dispenser.
When the sliding user door 402 reaches a fully closed position, the first switch actuator 507 activates a home switch 516 (see
In this fully closed position, the wheel 554 (see
The above-described apparatus and techniques are particularly useful in conjunction with user doors, such as the second, third, and fourth user doors 402, 403, 404 (see
In one embodiment of the invention, first sliding user door 401 (see
Similarly, while the actuator arm 552 is described as being positioned below the linking rod 556 in
It should be understood that rather than inverting the rotatable member 560 and the actuator arm 552 as described above, the shape of the rotatable member 560 and the location and shape of the portions of the dispenser that define the left channel locking cutout 353 may be selected so that: (1) the left lock arm 563 may move past the left channel locking cutout 353 (see
Also, as noted above, in one embodiment of the invention (shown in
As may be understood from
When the first sliding user door 401 is locked, the left end of rod 601 extends into a left cutout 700 in the dispenser's left track 302 and the pushing member 605 passes through a hole 609 in the dispensers' right track 301 as shown in
To open the sliding user door 401, the microprocessor first moves the door linking assembly 591 into an unlocked position. The microprocessor then activates motor 501 which moves the sliding user door 401 upwardly until the driving switch actuator 540 engages unweight switch 541 (See
Next, as may be understood from
In response to the rod 601 moving away from the rod end switch 610, the rod end switch 610 transmits a signal to the microprocessor. This causes the microprocessor to activate the motor 501 (see
To close the sliding user door 401, the microprocessor activates the motor 501 to move the user door 401 upwardly until the fourth switch actuator 540 activates the unweight switch 541. The microprocessor then activates pushing member actuator 606 (see
In response to the support rod 601 moving into engagement with the rod end switch 610, the rod end switch 610 transmits a signal to the microprocessor. In response to receiving this signal, the microprocessor activates the motor 501 (see
Many modifications and other embodiments of the invention will come to mind to one skilled in the art to which this invention pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Also, as will be understood by one skilled in the art, the dispenser may be used, in either a modified or unmodified form, in many different contexts. For example, the dispenser may be used to dispense linens in a health care facility, towels in a health club, or towels or linens in a hotel environment. Similarly, the dispenser may be used, either in a modified or unmodified form, to dispense items such as fabric items, medical supplies, tools, and office supplies.
Therefore, it is to be understood that the invention is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
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Number | Date | Country | |
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20050060938 A1 | Mar 2005 | US |