The present invention relates to an automated storage and retrieval system for storage and retrieval of containers, in particular for storing fresh food and produce.
The framework structure 100 comprises upright members 102, horizontal members 103 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102 and the horizontal members 103. In these storage columns 105 storage containers 106, also known as bins, are stacked one on top of one another to form stacks 107. The members 102, 103 may typically be made of metal, e.g. extruded aluminum profiles.
The framework structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of framework structure 100, on which rail system 108 a plurality of container handling vehicles 201,301 are into, the storage columns 105, and also to transport the storage containers 106 above the storage columns 105. The rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 201,301 in a first direction X across the top of the frame structure 100, and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 201,301 in a second direction Y which is perpendicular to the first direction X. Containers 106 stored in the columns 105 are accessed by the container handling vehicles through access openings 112 in the rail system 108. The container handling vehicles 201,301 can move laterally above the storage columns 105, i.e. in a plane which is parallel to the horizontal X-Y plane.
The upright members 102 of the framework structure 100 may be used to guide the storage containers during raising of the containers out from and lowering of the containers into the columns 105. The stacks 107 of containers 106 are typically self-supportive.
Each prior art container handling vehicle 201,301 comprises a vehicle body 201a,301a, and first and second sets of wheels 201b,301b,201c,301c which enable the lateral movement of the container handling vehicles 201,301 in the X direction and in the Y direction, respectively. In
Each prior art container handling vehicle 201,301 also comprises a lifting device (not shown) for vertical transportation of storage containers 106, e.g. raising a storage container 106 from, and lowering a storage container 106 into, a storage column 105. The lifting device comprises one or more gripping/engaging devices which are adapted to engage a storage container 106, and which gripping/engaging devices can be lowered from the vehicle 201,301 so that the position of the gripping/engaging devices with respect to the vehicle 201,301 can be adjusted in a third direction Z which is orthogonal the first direction X and the second direction Y. Parts of the gripping device of the container handling vehicle 301 are shown in
Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer of storage containers, i.e. the layer immediately below the rail system 108, Z=2 the second layer below the rail system 108, Z=3 the third layer etc. In the exemplary prior art disclosed in
The storage volume of the framework structure 100 has often been referred to as a grid 104, where the possible storage positions within this grid are referred to as storage cells. Each storage column may be identified by a position in an X- and Y-direction, while each storage cell may be identified by a container number in the X-, Y and Z-direction.
Each prior art container handling vehicle 201,301 comprises a storage compartment or space for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108. The storage space may comprise a cavity arranged centrally within the vehicle body 201a as shown in
The central cavity container handling vehicles 201 shown in
Alternatively, the central cavity container handling vehicles 101 may have a footprint which is larger than the lateral area defined by a storage column 105, e.g. as is disclosed in WO2014/090684A1.
The rail system 108 typically comprises rails with grooves in which the wheels of the vehicles run. Alternatively, the rails may comprise upwardly protruding elements, where the wheels of the vehicles comprise flanges to prevent derailing. These grooves and upwardly protruding elements are collectively known as tracks. Each rail may comprise one track, or each rail may comprise two parallel tracks.
WO2018146304, the contents of which are incorporated herein by reference, illustrates a typical configuration of rail system 108 comprising rails and parallel tracks in both X and Y directions.
In the framework structure 100, a majority of the columns 105 are storage columns 105, i.e. columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may have other purposes. In
In
The access station may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106. In a picking or a stocking station, the storage containers 106 are normally not removed from the automated storage and retrieval system 1, but are returned into the framework structure 100 again once accessed. A port can also be used for transferring storage containers to another storage facility (e.g. to another framework structure or to another automated storage and retrieval system), to a transport vehicle (e.g. a train or a lorry), or to a production facility.
A conveyor system comprising conveyors is normally employed to transport the storage containers between the port columns 119,120 and the access station.
If the port columns 119,120 and the access station are located at different levels, the conveyor system may comprise a lift device with a vertical component for transporting the storage containers 106 vertically between the port column 119,120 and the access station.
The conveyor system may be arranged to transfer storage containers 106 between different framework structures, e.g. as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
When a storage container 106 stored in one of the columns 105 disclosed in
When a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201,301 is instructed to pick up the storage container 106 from the pick-up port column 120 and transport it to a location above the storage column 105 where it is to be stored. After any storage containers 106 positioned at or above the target position within the stack 107 have been removed, the container handling vehicle 201,301 positions the storage container 106 at the desired position. The removed storage containers 106 may then be lowered back into the storage column 105, or relocated to other storage columns 105.
For monitoring and controlling the automated storage and retrieval system 1, e.g. monitoring and controlling the location of respective storage containers 106 within the framework structure 100, the content of each storage container 106; and the movement of the container handling vehicles 201,301 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 201,301 colliding with each other, the automated storage and retrieval system 1 comprises a control system 500 which typically is computerized and which typically comprises a database for keeping track of the storage containers 106.
Some products require special storage conditions to avoid quality reduction and decomposing. Examples of such products are fresh food and produce, which are temperature sensitive and should be stored within a temperature interval of 0.5 to 8° C., typically at about 4° C. In addition, some products, such as herbs, vegetables, fruit etc. may require a fresh air supply.
As shown in
WO2016193419 describes an automated storage and retrieval system in which the temperature is adjusted, regulated, controlled and/or maintained. The storage containers have ventilation openings in two or more side walls. The storage system has compartments on the respective sides of the storage system and also below the storage system to allow air circulation and to control temperature.
One object is to provide an automated storage and retrieval system in which fresh food and produce can be stored efficiently. Another object is that the fresh food and produce can be stored in a desired environment (i.e. at desired temperature and in desired air quality).
One further object is that the also other products may be stored in the same storage system.
The present invention relates to a automated storage and retrieval system for storing product items; wherein the system comprises:
The term “adjacent tracks” here refers to two separate tracks between two adjacent columns or row of columns, where one of the tracks are used by a vehicle moving above one of the adjacent columns and where the other one of the tracks are used by a vehicle moving above the second one of the adjacent columns.
In one aspect, a first type of the storage containers are ventilated storage containers.
In one aspect, the ventilated storage container comprises ventilation openings in at least a side wall facing towards the ventilation slot when located in a storage column adjacent to the ventilation slot.
In one aspect, the ventilated storage containers comprise ventilation openings in one side wall only, the one side wall having ventilation openings being faced towards the ventilation slot when located in a storage column adjacent to the ventilation slot.
Alternatively, the ventilated storage containers comprise ventilation openings in two side walls only, the two side walls being opposite side walls and where one of the two side walls has openings being faced towards the ventilation slot when located in a storage column adjacent to the ventilation slot.
In one aspect, the ventilation slot has a width in a first horizontal direction of 1-30%, preferably 5-20%, of the width in the first horizontal direction of the adjacent storage column.
In one aspect, the framework structure comprises one ventilation slot for every second storage column.
In one aspect, the framework structure comprises one ventilation slot for every second storage column in the first horizontal direction.
In one aspect, a first area of the framework structure comprises one ventilation slot for every second storage column; and a second area of the framework structure is provided without ventilation slots between adjacent tracks; and the container handing vehicles are movable along the rail system between first and second areas.
In one aspect, the system further comprises a control system for monitoring and controlling the system; wherein:
In one aspect, the control system is configured to:
In one aspect, the position of the ventilation slot is stored in the control system; and the container handling vehicles are configured to detect the position of the ventilation slots during their operation on the rail system.
In one aspect, at least one of the container handling vehicles comprises a lifting device with a gripping unit, the lifting device with gripping unit being rotatably connected with respect to its first and second sets of wheels.
In one aspect, a first track of the adjacent tracks are used by a vehicle moving above one of the adjacent columns and where a second track of the adjacent tracks are used by a vehicle moving above the second one of the adjacent columns.
In one aspect, the rails in the first horizontal direction is forming a bridge over the ventilation slot at intervals in a second direction allowing the vehicles to pass the ventilation gap.
Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
The framework structure 100 of the automated storage and retrieval system 1 is constructed in accordance with the prior art framework structure 100 described above in connection with
The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between the members 102, 103, where storage containers 106 are stackable in stacks 107 within the storage columns 105.
The framework structure 100 can be of any size. In particular it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
In
First, it is referred to
It should be noted that the ventilated storage containers 6 in
It is now referred to
The rail system 108 of the framework structure 100 comprises a ventilation slot 30 extending in a vertical plane VP between two adjacent rows of storage columns, i.e. the vertical plane VP is extending in the X-direction and in the Z-direction. The ventilation slot 30 is provided between two vertical members 102 of the framework structure 100, as shown in
It is now referred to
The ventilation slot 30 has a width d30 in the Y-direction. The width d30 of the ventilation slot 30 is here indicated as the distance the air can flow between the tracks 111b, 111a. The width of the ventilation slot 30 between the vertical members 102 are indicated as d102. Preferably, the width d102 is equal to, or substantially equal to, the width d30 of the ventilation slot 30.
In the present embodiment, the ventilation slot 30 has a width d30 of 5 cm. This storage system is dimensioned for storage containers having a length of 60 cm (Y-direction) and a width of 40 cm (X-direction). The width and length of the storage column is slightly larger than the width and length of the storage container. Preferably, width d30 of the ventilation slot 30 is between 3-12 cm.
Hence, according to the above, the ventilation slot 30 is extending across the rail system. However, it should be noted that the vertical members 102 of
In
It is now referred to
In the control system 500 for monitoring and controlling the system 1, a unique identifier for each storage container 6, 106 is stored. The control system 500 is configured to determine if the storage container is a ventilated storage container 6 or a non-ventilated storage container 106 based on the unique identifier. In the present embodiment, where each ventilated storage container 6 has either right-side ventilation openings or left-side ventilation openings, a parameter indicative of the location of its ventilation openings are also stored for each storage container 6.
The control system 500 is, based on the above information, configured to determine a storage position for each ventilated storage containers 6, to ensure that the ventilation openings 12 of each ventilated storage container 6 will be positioned facing towards the ventilation slot 30.
Consequently, ventilated storage containers 6 with right-side ventilation openings 12 are stored in storage columns 105 on the left side of the ventilation slot 30, while ventilated storage containers 6 with left-side ventilation openings 12 are stored in storage columns 105 on the right side of the ventilation slot 30.
The illustrated framework structure 100 comprises one ventilation slot 30 for every second storage column 105. In
It is now referred to
In the above embodiments, the storage containers 6 having right-side ventilation openings 12 are stored in storage columns on the left side of the ventilation slot 30, while the storage containers 6 having left-side ventilation openings 12 are stored in storage columns 105 on the right side of the ventilation slot 30.
It is now referred to
The storage containers 6 may also comprise ventilation openings 12 in two of its side walls 11, the two side walls 11 being opposite side walls. This storage container 6 may be stored in the storage columns 105 on both sides of the ventilation slot, without any 180° rotation.
In the preceding description, various aspects of the automated storage and retrieval system according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
Number | Date | Country | Kind |
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20200756 | Jun 2020 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/066627 | 6/18/2021 | WO |