This application is based upon and claims the benefit of priority from Chinese Patent Application No. 202211356956.6, filed on Nov. 1, 2022; and Japanese Patent Application No. 2023-181873, filed on Oct. 23, 2023, the entire contents of all of which are incorporated herein by reference.
Embodiments described herein relate generally to an automatic analyzing apparatus.
An automatic analyzing apparatus is configured to perform various types of tests such as blood coagulation tests, when a test subject or liquid obtained by mixing the test subject with a reagent is poured into a container as a specimen. For this purpose, the automatic analyzing apparatus includes units such as a reagent storage, a reaction vessel, an optical measuring unit, an analyzing unit, and cleaning unit, and/or the like. Among these units, the reagent storage is a unit configured to cool and hold a plurality of reagent containers arranged in a circular formation. Each of the reagent containers in the reagent storage stores therein a reagent containing a component that reacts with a component of one of the test items contained in the specimen. As for a layout of the automatic analyzing apparatus, it is necessary that a caging element has, on the inside thereof, a space for the units and positions for arranging cables connecting the units together.
For example, in an automatic analyzing apparatus such as a conventional automatic biochemical analyzer, the frame of an apparatus caging element is primarily used for fixing all the units (e.g., a reagent storage, a reaction vessel, an optical measuring unit, an analyzing unit, a cleaning unit, and/or the like) in the apparatus and the cables for connecting the units together.
In conventional layouts, a layered structure is often used.
With such a layout, the structure is complicated, and there are many cables because there are many fixed units. Presently, the cables 80′ in a large volume are placed and fixed by cable clamps, between the second supporting layer 30′ and the reagent storage 40′. For example, the cables 80′ on the second supporting layer 30′ each either go through a center hole penetrating the reagent storage 40′ or go around the reagent storage 40′, so as to be connected to the reagent storage 40′ on the second supporting layer 30′ or to the functional units 60′ on the third supporting layer 50′ being the layer positioned above. As another example, the cables 80′ on the second supporting layer 30′ go through an opening in the second supporting layer 30′ so as to be connected to the electric control units 20′ on the first supporting layer 10′, which is the layer positioned underneath.
This type of layout, however, has the following problems.
First of all, because the reagent storage 40′ belongs to a part that is difficult to be removed, the cables 80′ present between the space under the reagent storage 40′ and the second supporting layer 30′ are also, indirectly, difficult to be removed.
Secondly, as illustrated in
An automatic analyzing apparatus according to an embodiment of the present disclosure includes a reagent storage, a reaction vessel, a placement part, and a wiring fixing part. On the placement part, at least one of the reagent storage and the reaction vessel is placed. The wiring fixing part is attached to the bottom face side of the placement part, while a wiring connected to at least one of the reagent storage and the reaction vessel is fixed to the bottom face side of the wiring fixing part. It is possible to pull out the wiring fixing part.
In the following sections, exemplary embodiments of an automatic analyzing apparatus will be explained with reference to the accompanying drawings. Further, in the embodiments, some of the constituent elements that are substantially the same as each other will be referred to by using the same reference characters, and detailed explanations thereof will be omitted as appropriate.
Further, to explain the embodiments, an automatic biochemical analyzer will be used as an example of the automatic analyzing apparatus. However, possible embodiments of the present disclosure are not limited to this example. Any automatic analyzing apparatus configured to analyze a component of a test subject while using a container is applicable to the embodiments of the present disclosure.
Further, the drawings illustrate structures that are schematically depicted for the sake of convenience in the explanations. In those structures, specific dimensions of the component parts and proportional and positional relationships among various component parts may not necessarily coincide with those of actual products.
As illustrated in
For example, as illustrated in
In this situation, the plurality of functional units 60 are primarily supported by the third supporting layer 50 for the top space. These functional units 60 are modules configured to execute functions of the automatic analyzing apparatus and include, for example, a reaction vessel (not illustrated), an optical measuring unit, an analyzing unit, and a cleaning unit. The reaction vessel is configured to rotatably hold each of a plurality of reaction containers and to cause a reagent to react with the specimen in the reaction containers. The optical measuring unit is configured to emit light onto any one of the rotating reaction containers that has come to a measuring position and to carry out an optical measuring process to detect light that, due to the light emission, transmitted through the liquid mixture of the specimen and the reagent in the reaction container. The analyzing unit is configured to analyze the specimen on the basis of a result of the optical measuring process. The cleaning unit is configured to clean the reaction container on which the measuring process by the optical measuring unit has finished. Possible examples of the functional units 60 are not limited to these examples. It is possible to install necessary functional units in accordance with specific measuring processes performed by the automatic analyzing apparatus.
The reagent storage 40 is primarily placed on and supported by the second supporting layer 30 for the middle space. The reagent storage 40 is configured to cool and hold the plurality of reagent containers that are arranged in a circular formation. Each of the reagent containers in the reagent storage 40 stores therein the reagent containing a component that reacts with a component of one of the test items contained in the specimen. The second supporting layer 30 is an example of the “placement part”.
The electric control units 20 configured to control the functional units 60 and the reagent storage 40 are primarily supported by the first supporting layer 10 for the bottom space. The electric control units 20 are connected to the reagent storage 40 and the functional units 60 controlled thereby, via cables and cable connectors. To realize the cable connections among the electric control units 20, the reagent storage 40, and the functional units 60, separators such as the second supporting layer 30 and the third supporting layer 50 distributed along cable connection paths are provided with openings through which the cables can pass. The cables are an example of the “wirings”.
Normally, the cables connected by the cable connectors each have an extra length. Thus, within the caging element 1, the extra parts of the cables are gathered and fixed in a cable fixation region near the second supporting layer 30. More specifically, a wiring fixing part 70 having a plate-like shape is attached to the bottom face side of the second supporting layer 30, so that the wiring fixing part 70 is connected to the bottom face side of the second supporting layer 30. For example, the wiring fixing part 70 is detachably connected to the bottom face side of the second supporting layer 30 by a connecting means, while two or more of the cables are fixed to the bottom face side of the wiring fixing part 70. Details of the connecting means will be explained later.
Further, in the interior space of the automatic analyzing apparatus illustrated in
The second supporting layer 30 and the wiring fixing part 70 are both plate-like members and laid over each other in the up-and-down direction when being attached. Further, the second supporting layer 30 and the wiring fixing part 70 each have an edge rolled upward on mutually the same side so as to be joined together and fixed via the edges by using screws. In addition, the side of the wiring fixing part 70 positioned close to the vertical support plate 11 is bent downward, so as to be joined with the vertical support plate 11 by using screws.
On the top face side thereof facing the second supporting layer 30, the wiring fixing part 70 is provided with guiding rails that can be fitted with the second supporting layer 30. In addition, at least one of the sides of the wiring fixing part 70 is provided with the edge rolled upward. The edge is provided with holes so as to be screwed together with the edge of the second supporting layer 30 provided on the same side. Further, a weld nut 71 for conveniently cancelling contact is provided on the edge, in the direction toward the exterior of the caging element 1. When the edges of the second supporting layer 30 and the wiring fixing part 70 provided on the certain side are tightly coupled together, it is possible to conveniently and mildly cancel the coupled state between the second supporting layer 30 and the wiring fixing part 70, by screwing a screw into the weld nut 71.
Further, in
Further, the wiring fixing part 70 has a plurality of guiding rails 73 in positions corresponding to the guiding grooves 31 on the second supporting layer 30. One or more of the guiding rails 73, of which the two ends are both open, are each provided with a support metal sheet 75 at an end thereof positioned close to the wiring fixing part edge 77. As illustrated in the enlarged view indicated with an arrow in the bottom section of
One or both of the guiding grooves 31 and the guiding rails 73 have, in at least one end part thereof, a position restricting means for restricting sliding of the guiding rails 73 in the guiding grooves 31. In the examples illustrated in
In the first embodiment, the example is explained in which the slope is provided at the distal end of each of the guiding rails and at the basal end of each of the guiding grooves, while all the guiding rails that are of an open type are each provided with the support metal sheet. However, the installation of the support metal sheets 75, the slopes 74, and the position determining slopes 32 may be carried out as necessary. It is acceptable to provide only one of these elements. It is also acceptable to omit the installation.
The wiring fixing part 70 and the second supporting layer 30 are connected together by the connecting means of which the connection state can be cancelled. In the present example, a guiding rail mechanism is used as the connecting means. For example, the connecting means includes: the guiding rails 73 fixed to one of the wiring fixing part 70 and the placement part (the second supporting layer 30); and the guiding grooves 31 fixed to the other of the two. In the example illustrated in
Of the above, when the guiding rails 73 are inserted and slid along the guiding grooves 31 and are subsequently fixed to the second supporting layer 30, the wiring fixing part 70 goes into the state of being coupled with the second supporting layer 30.
At the time of attaching the wiring fixing part 70 to the second supporting layer 30, at first, the cables are fixed to the wiring fixing part 70. After that, the guiding rails 73 on the wiring fixing part 70 to which the cables are fixed are fitted into the guiding grooves 31 on the second supporting layer 30, so as to cause the guiding rails 73 to slide in the guiding grooves 31, by pressing the wiring fixing part 70 along the direction of the arrow, as illustrated in
Subsequently, as a result of pressing the wiring fixing part 70 forward so as to keep the wiring fixing part 70 moving, the wiring fixing part 70 reaches the position illustrated in
In this situation, the wiring fixing part edge 77 is in proximity to the supporting layer edge 34. Fixing-purpose screws are attached between the wiring fixing part edge 77 and the supporting layer edge 34, so as to paste and tighten the two together and to also tighten the bent part 72 and the vertical support plate 11 together by using screws, and the attachment of the wiring fixing part 70 is thus completed. In this state, the bottom face side of the second supporting layer 30 and the top face side of the wiring fixing part 70 are in contact with each other, while the wiring fixing part edge 77 and the supporting layer edge 34 are in contact with each other.
Further, pulling out the wiring fixing part 70 from the guiding grooves 31 realizes a state in which the wiring fixing part 70 and the second supporting layer 30 are separate from each other or a state in which the cables are removable.
After the wiring fixing part 70 and the second supporting layer 30 are separated from each other, the guiding rails 73 slide in the guiding grooves 31 along the direction of the arrow in
As explained above, the wiring fixing part 70 includes the wiring fixing part edge 77 of which a first side is pasted together with the placement part (the second supporting layer 30), while the weld nut 71 is fixed to a second side of the wiring fixing part edge 77. The weld nut 71 is capable, when the removal screw is screwed therein, of separating the wiring fixing part 70 and the second supporting layer 30 from each other. In other words, by using the weld nut 71, it is possible to avoid the problem where the cables may be damaged by excessive force at the time of removal and to thus protect the cables attached to the wiring fixing part 70. Alternatively, the weld nut 71 may be omitted, so as to directly perform the removal process manually. The wiring fixing part edge 77 is an example of the “paste plane”.
Next, a wiring layout while the wiring fixing part 70 is in the attached state will briefly be explained. FIG. 12A is a schematic front view illustrating a wiring layout in the automatic analyzing apparatus according to the first embodiment.
As illustrated in
The functional units 60 such as the reaction vessel, the optical measuring unit, and/or the like are supported by the third supporting layer 50. Among those, the connections between the functional units 60, the reagent storage 40, and the electric control units 20 are realized via the cables 80 and the cable connectors 81.
The cables 80 are connected by using the cable connectors 81. In the up-and-down direction, there are primarily three types of wirings (1), (2), and (3) as follows: (1) The cables connected to the functional units 60 pass the surroundings of the reagent storage 40, go through the openings 33 (see
In the cable layout illustrated in
The wiring layout in
According to the first embodiment, the cables 80 are fixed to the wiring fixing part 70 that is removable from the structure (the second supporting layer 30 serving as the placement part) to which the reagent storage 40 is fixed. On the bottom face side of the wiring fixing part 70 attached to the bottom face side of the second supporting layer 30, the cables 80 connected to the reagent storage 40 are fixed, while it is possible to pull out the wiring fixing part 70. With these arrangements, in the first embodiment, a modularized fixation design that is removable is applied to the cable fixing means, so as to make the removable convenient. In the first embodiment, under conditions where the space requirement is satisfied, it is possible to replace any of the cables 80 being damaged by simply pulling out the wiring fixing part 70, without the need to return the apparatus to a factory for maintenance. It is therefore possible to save the workers time to perform maintenance on the apparatus and to thus enhance efficiency of the services.
In the first embodiment, the guiding rails 73 and the guiding grooves 31 are used as the connecting means (the guiding rails 73 and the guiding grooves 31) between the second supporting layer 30 and the wiring fixing part 70. With this configuration, it is possible to reduce vibration in a transporting process and to tighten the joining of the wiring fixing part and the third supporting layer. It is sufficient when the guiding grooves 31 are provided on one of the second supporting layer 30 and the wiring fixing part 70, while the guiding rails 73 are provided on the other of the two.
However, possible connecting means are not limited to this example. For instance, it is also possible to use other connecting structures such as engagement structures.
In the first embodiment, it is possible to determine the positions by using the position determining slopes 32 of the guiding grooves 31 and the slopes 74 of the guiding rails 73; however, possible embodiments are not limited to this example. For instance,
Further, the shapes of the second supporting layer 30 and the wiring fixing part 70 may be modified in accordance with spaces and wiring methods in various types of automatic analyzing apparatuses. For example, in the first embodiment, the second supporting layer 30 has the supporting layer edge 34, whereas the wiring fixing part 70 has the wiring fixing part edge 77; however, any of these members may be omitted as appropriate, depending on the fixing method being used.
Further, in the first embodiment, to keep the spaces compact, the wiring fixing part 70 is connected to the second supporting layer 30 by the connecting means, so as to be attached to the second supporting layer 30; however, the present embodiments are not limited to this example. For instance, it is also possible to connect the wiring fixing part 70 to a lateral wall of the caging element 1, instead of to the second supporting layer 30, by using a connecting means. It is sufficient as long as the wiring fixing part 70 is provided on the bottom face side of the second supporting layer 30, and the wiring fixing part 70 does not necessarily have to be in contact with the second supporting layer 30. In that situation, for example, by providing the guiding grooves 31 on the lateral wall of the caging element 1, it is possible to pull out the wiring fixing part 70 relative to the lateral wall of the caging element 1 and the second supporting layer 30.
Further, in the first embodiment, optimizing the cable fixing structure (the wiring fixing part 70) in the automatic analyzing apparatus was explained; however, the present embodiments are not limited to this example. For instance, it is also possible to apply the cable fixing structure to a tube fixing structure for transporting gas or fluid in an automatic analyzing apparatus or another apparatus besides automatic analyzing apparatuses. In those situations, the cables in the above embodiments corresponds to tubes.
Further, in the first embodiment, the example was explained in which the reagent storage 40 is placed on the placement part (the second supporting layer 30); however, the present embodiments are not limited to this example. For instance, because the reaction vessel is also a unit that is difficult to be removed, the wiring fixing part 70 may be attached to the bottom face side of the third supporting layer 50 on which the reaction vessel is placed. In that situation, on the third supporting layer 50, the cables fixed to the bottom face side of the wiring fixing part 70 are the cables connected to the reaction vessel. On the second supporting layer 30, the cables fixed to the bottom face side of the wiring fixing part 70 are the cables connected to the reagent storage 40. Alternatively, the reagent storage 40 and the reaction vessel may be placed on the second supporting layer 30. In that situation, on the second supporting layer 30, the cables fixed to the bottom face side of the wiring fixing part 70 are the cables connected to the reagent storage 40 and to the reaction vessel.
As explained above, the automatic analyzing apparatus according to the present embodiment includes the reagent storage 40, the reaction vessel, the placement part (the second supporting layer 30), and the wiring fixing part 70. On the placement part (the second supporting layer 30), at least one of the reagent storage 40 and the reaction vessel is placed. The wiring fixing part 70 is attached to the bottom face side of the second supporting layer 30. The wiring (the cable) connected to at least one of the reagent storage 40 and the reaction vessel is fixed to the bottom face side of the wiring fixing part 70. It is possible to pull out the wiring fixing part 70. With these arrangements, according to the present embodiment, the reagent storage 40 and the cables are each fixed to a different one of the separate plates (the second supporting layer 30 and the wiring fixing part 70), while the cables are fixed to the bottom face side of the second supporting layer 30. Consequently, in the present embodiment, by simply pulling out the wiring fixing part 70, it is possible to perform maintenance work such as replacing one or more of the cables, without the need to remove the other units such as the reagent storage 40. Further, in the present embodiment, it is possible to realize the modularization of the cable attachment in the whole machine, to reduce maintenance time on damaged cables, and to also enhance efficiency of the services. Furthermore, in the present embodiment, it is possible to significantly save assemble time of the apparatus at a factory and to save production costs of the apparatus.
In a second embodiment, primary differences from the first embodiment lie in that a plurality of wiring fixing parts 70 are provided, so as to form a plurality of modules by fixing the cables to the bottom face side of the mutually-different wiring fixing parts 70 according to attributes thereof.
An automatic analyzing apparatus according to the second embodiment includes a placement part 30a and wiring fixing parts 70a1, 70a2, and 70a3. The placement part 30a corresponds to the second supporting layer 30 in the first embodiment. Further, the wiring fixing parts 70a1, 70a2, and 70a3 correspond to the wiring fixing part 70 in the first embodiment. In other words, the wiring fixing part 70 corresponds to the plurality of wiring fixing parts (70a1, 70a2, and 70a3) that are separate.
In the present example,
Further, because the wiring fixing parts 70a2 and 70a3 each have the same structure as the wiring fixing part 70a1, details explanations thereof will be omitted. Needless to say, the wiring fixing parts 70a1, 70a2, and 70a3 may be configured to have mutually-different structures.
Further, when the cables are laid out, in accordance with the attributes, cables having mutually-different attributes are fixed to the bottom face side of mutually-different wiring fixing parts. The attributes may be distinguished from one another according to any of the following: the functional units 60 to which the cables are connected being different; purposes of the units to which the cables are connected being different; attachment positions of the units to which the cables are connected being different; types of cables/piping being different; replacement frequency of the cables being different.
For example, it is possible to specify one of the wiring fixing parts 70a1, 70a2, and 70a3 used for fixing a cable, depending on the product life span of each cable. For instance, in the example illustrated in
As explained herein, by simply pulling out the wiring fixing part corresponding to a certain attribute on the basis of the various attributes, it is possible to replace any of the cables having the corresponding attribute.
According to the second embodiment, while achieving the same technical advantageous effects as those of the first embodiment and by making the cable modules more sophisticated, it is possible to attach and detach the cable modules more precisely and to further enhance efficiency of the services.
According to at least one aspect of the embodiments described above, under conditions where the space requirement is satisfied, it is possible, by improving the cable layout so as to avoid returning the apparatus to a factory for maintenance, to reduce maintenance time of the apparatus and to enhance efficiency of the services.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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202211356956.6 | Nov 2022 | CN | national |
2023-181873 | Oct 2023 | JP | national |