The invention relates to the field of baking and more particularly to an apparatus and process for controlling automatic baking in a retail store.
Prior art baking devices and processes are disclosed, for example, in the document EP 1 433 381 A1, which is incorporated herein by reference. Proposed therein are level detectors, which are used to control the filling level of the delivery station. It is proposed to continue the baking process until the level detector has reached a defined switching level.
Such level detectors necessitate additional sensor technology in the baking apparatus which can be susceptible to faults.
Accordingly, it is desirable to carry out a control of the level for the delivery station using the devices present in the retail store and to provide a simple and reliable control process for the operation of an automatic baking apparatus.
According to one embodiment of the present invention, an automatic baking apparatus is disclosed including an oven, an infeed device for feeding in dough slabs and a transport mechanism for transporting the dough slabs from the infeed device through the interior of the oven to a delivery station at which the ready-baked goods are made available to customers. The apparatus further includes a data processing unit that:
The data processing unit provided in the baking apparatus, for example a digital control unit, records the quantity of baked goods produced. This is possible without any major effort, e.g. by recording the dough slabs fed in by the infeed device. The infeed device, for example, delivers individual batches with a specific number of dough slabs. Every activation of the infeed device thus corresponds to the completion of said number of baked goods. The infeed device is also preferably activated by means of the digital control unit so that saving the number of activation processes directly provides the number of baked products made available.
According to another embodiment of the invention, the data processing unit of the baking apparatus is linked with a point-of-sale system present in the retail store. Modern point-of-sale systems accurately record the quantities of individual goods sold, e.g. by means of univocally assigned item numbers. By comparing the baked goods made available with the baked goods sold, it is possible to determine the difference between the number of baked goods made available and the number of baked goods sold. The result obtained is the number of baked goods that are still in the store. This value can be used to trigger a subsequent baking process of the automatic baking apparatus for the production of baked goods.
For example, a signal which is noticed by the store's staff may be generated for this purpose. Thereupon, the staff activate the baking apparatus and, for example, start up the baking of another batch with a predetermined number of baked goods.
Alternatively, the signal may be transmitted by means of data lines directly to the baking apparatus which then automatically start up the baking of a specific batch.
In a simple setting of said control process, subsequent baking can be started when the number of baked goods sold corresponds to the number of baked goods made available. This setting may, for example, be chosen if the baking apparatus is linked to an automatic delivery machine and an automatic payment machine for the baked goods. The baked goods are delivered to the customers directly at such an automatic delivery and payment machine after performing a payment process (with a credit card or by inserting cash). A new baking process is triggered as soon as the last baked product has been sold. However, the disadvantage of this setting is that the next customer must wait whilst the dough slabs pass through the oven.
In practice, therefore, subsequent baking can be triggered when the number of baked goods sold is smaller by a specific threshold value than the number of baked goods made available. Consequently, subsequent baking is triggered at a point in time when baked goods are still present in the delivery station. It is thus possible to ensure a continuous supply of baked goods.
At the same time, the data processing unit can take into account the speed of sale of the baked goods. Generally speaking, modern point-of-sale systems are also provided with a timer device. In addition to the number and type of goods sold, the times of individual sales procedures are also recorded. From this data it is possible to determine the speed of sale applicable in each case, that is to say, the number of baked goods sold per unit of time. The speed of sale may be taken into account using the process according to the invention. For example, if a baking process takes ten minutes after being started up, it is possible by multiplying this time period with the current speed of sale to predict how many baked goods will be sold during the time taken by the baking process. The number determined then corresponds to the minimum threshold value to be selected. If necessary, it is possible to add a safety margin to this number so that a continuous supply of the baked goods is ensured.
Modern monitoring systems for supermarkets often record not only the sales data as a point-of-sale system but also information about the number of customers in a retail store via people counting devices. This number is used, for example, for manning the store's point-of-sales terminals. For example, only one point-of-sales terminal is manned when the number of customers is low whereas a plurality of point-of-sales terminals is manned when the number of customers is high.
The number of people in the store can also be taken into account for determining the threshold value. In a supermarket a customer needs a specific amount of time to get from a shelf or another goods delivery station to the point-of-sale. During this time he has the goods picked up in his shopping trolley. The goods have not yet been recorded by the store's point-of-sale system. If there is a large number of customers in the store, inevitably there is also a large number of items in the shopping trolleys, amongst which are also the baked goods referred to, which have not been recorded by the point-of-sale terminal. Thus, when customer traffic is high, the threshold value must be set higher than when customer traffic is low.
In addition to the proposed automatic procedure for specifying the threshold value, the threshold value may also be entered manually by the sales staff based on their own experience and observations.
The process according to this embodiment of the invention can also be used for a complex baking apparatus in which the infeed device feeds a plurality of different goods into the oven. In this embodiment, the data processing unit records the quantity of each of the baked goods made available and receives the number of each of the different baked goods sold from the store's point-of-sale system by way of a data network. Then, for each of the different baked goods the baking apparatus initiates subsequent baking allowing for a threshold value and the factors referred to above.
Consequently, the invention is also provides for an automatic baking apparatus for a retail store, comprising an oven, an infeed device for feeding in dough slabs and a transport mechanism for transporting the dough slabs from the infeed device through the interior of the oven to a delivery station at which the ready-baked goods are provided for removal by customers.
According to this embodiment of the invention, the automatic baking apparatus has a data processing unit with a data interface for exchanging data with a point-of-sale system of the retail store.
Automatic baking stations are usually intended for large retail stores with a plurality of point-of-sale terminals. The point-of-sale terminals are integrated into a point-of-sale system with central data acquisition and data management. The point-of-sale system usually has a control computer which has the required data processing units (CPU, working memory and bulk storage devices such as hard drives).
The data processing unit of the automatic baking apparatus need not necessarily be disposed close to the oven. It is also possible for the data processing unit to be disposed remotely from the oven. The control tasks for the baking apparatus may also be carried out by a computer of the point-of-sale system. What is important is that the point-of-sale system's data acquisition is linked up to the control computer for the automatic baking apparatus.
The baking apparatus includes a signalling means if subsequent baking process is initiated by the sales staff. This may be disposed on the oven and/or on at least one point-of-sale terminal and/or in a portable module.
Likewise, the baking apparatus includes inputting means for control commands. These, too, may be disposed on the oven, at the point-of-sale terminal and/or in a portable module.
If the signalling means and the inputting means are disposed on the oven, it is possible for the sales staff to check the proper condition of the oven and the baking apparatus by visual inspection.
Disposal of the signalling means and the inputting device at the point-of-sale terminal has the advantage that a sales assistant who is busy taking money can enter the necessary control commands without leaving the work area.
A portable module for rendering of the signals and transmission of the control commands leads to a great deal of flexibility. A portable module, for example, can establish a data connection with the baking apparatus' data processing unit by wireless means. It is possible to generate a signal by way of warning lights, a screen display or even a vibrating means of the portable module which alerts the wearer of this module to the fact that an input is necessary. The input may be made by any inputting means (keyboard, touchscreen, etc.). The commands inputted are transmitted to the baking apparatus by way of the wireless data connection.
Due to the wireless module, the person who operates the baking apparatus is not tied to one place and can perceive the signals and input the control commands anywhere in the retail store. In this case the signalling means and inputting means may form one unit inside a common housing of the portable module.
Further, according to another embodiment of the invention, the baking apparatus is programmed by way of a control unit so that it is prompted at a specific time to bake at least a specific quantity of one specific baked product and to make it available in the delivery station.
This programming may take place in conjunction with the data connection to the point-of-sale system described above or independently thereof.
Fixed pre-programming of the provision of specific batches has the advantage that the baking apparatus can be operated with very simple and sturdy infeed means that deliver the dough slabs in batches. Furthermore, there is no need for the complex sensor technology and control electronics that are necessary for constant monitoring of filling levels.
In practice, the infeed device can be designed for the infeed of a plurality of different baked goods which are made available in various sections of the delivery station after passing through the oven. The control unit can be programmed such that the baking apparatus bakes specific quantities of the respective different baked goods and makes them available in the respective different sections of the delivery station.
According to this process embodiment of the invention, infeed devices for individual infeed can be combined with infeed devices with batch infeed. Calling off of the dough slabs from the various infeed devices is carried out according to the specified quantities of baked goods to be produced.
In particular, the invention enables the execution of a night baking program. It has been possible to date to pre-program the switching on time in professional ovens. The ovens were switched on e.g. 30 minutes before the bakery opened so that when the staff arrived they were pre-heated and ready for use and there was no occurrence of unnecessary waiting times. In accordance with the process according to the invention, it is possible when using an automatic store baking station to complete the entire baking process, including pre-heating of the oven, infeed of the dough slabs and their transport from the infeed device through the interior of the oven to the delivery station, before the retail store opens. The time for commencement of the baking process is selected to be a certain period of time prior to opening of the retail store so that the specific quantity of one or quantities of a plurality of baked goods is/are made available in the delivery station by the time the store opens.
In particular, deep-frozen dough slabs, which remain capable of being processed for a period of 48 hours after removal from the cold store, are suitable for the baking of dough slabs in automatic baking stations. Therefore, it causes no problem to load the infeed device with dough slabs in the evening at the end of business and to program the control unit such that the dough slabs are baked the next morning following the preset baking program. Even if there is a day on which the store is closed between loading up the dough slabs and opening of the store, the dough slabs are still capable of being processed at the beginning of the baking process.
It is possible to store specified or dynamically determined combinations of quantity information for the various baked goods in the control unit, e.g. the manufacturer can specify a meaningful and frequently used combination. For example, seventy normal rolls, thirty-five wholemeal rolls and twelve baguettes are specified. This combination need not be entered manually but can be activated by pressing a single button.
The control unit can also store the combination of quantity details called up for the various baked goods in the control unit in each case and evaluate them statistically. It is then likewise possible to activate the most frequently used combination via function keys with a single press of a button.
In addition, the average combination of quantity details selected for the various baked goods can also be called up by way of the control unit by using a specific function key.
The combinations selected prior to opening of the store can be considered separately so that in this case too the most frequent or average combination of quantity details for the various baked goods can be called up via the control unit by a quick entry or a function key.
Embodiments of the invention are described in the following with reference to the attached drawings, in which:
The baking apparatus shown in
A transport mechanism which has a pair of conveyor chains 2 circulating at a distance from and parallel to each other is provided for transporting the dough slabs into oven 1. Again for reasons of clarity, the course of conveyor chains 2 is only illustrated by a thin line in
In addition, the baking apparatus in
Whilst loading trolleys 4 and 5 transport dough slabs for rolls which fall onto sliding surface 7, a supply magazine 8 for longish bakery products, especially baguettes, is disposed on the side of loading trolley 5 facing towards oven 1.
Between conveyor chains 2 are disposed carrying means 9 each extending transversely with respect to the plane of
At the exit from the baking compartment of oven 1 is provided a delivery station 10 at which the fully baked bakery goods are removed from carrying means 9. Delivery station 10 also includes a plurality of containers 11, from which the customers can take the ready-baked goods. The various baked goods made available by infeed device 3 can be assigned to different containers 11 by means of a sorting device.
The power supply for the baking apparatus and the data processing unit, which controls the baking apparatus, is accommodated in control box 14 represented schematically underneath oven 1 in
Further, a drive pinion 12, which meshes with conveyor chain 2, is driven by a drive motor 13. Drive motor 13 drives a corresponding pinion on the opposing side in the same direction of rotation. Drive motor 13 is likewise connected to a power supply inside control box 14.
Furthermore,
Control box 14 has a touch-sensitive screen 18 on its visible front side. This serves on one hand to display certain status messages or signals. In addition, data entries may be made by way of said touch-sensitive screen 18, also referred to as a touchscreen. A further signalling device can be seen on the top of oven 1 in the form of a signal lamp 19.
Point-of-sale terminal 20 is connected to a central computer 26 of the point-of-sale system by way of data line 25. The spatial arrangement of central computer 26 need not correspond to that shown in
A signal is transmitted when the difference between the baked goods made available and the goods sold falls below a critical threshold value. On the basis of the signal, the staff of the retail store can enter a control command which prompts the baking apparatus of
The control commands can be entered by way of touchscreen 18 on control box 14 of the baking apparatus. Alternatively or in addition, it is possible to dispose an input module 28 directly next to point-of-sale terminal 20. It is possible to enter a control command by way of input module 28 which is passed on by way of data lines 27, 15 to control box 14 of the baking apparatus. In the present case, input module 28 has a touch-sensitive screen 29 which enables the entry of control commands on one hand and displays signals of the baking apparatus on the other hand, especially when it is necessary to restart baking for producing additional baked goods.
Further signalling means which serve to alert the sales staff may be provided. For example, signal light 19 on oven 1 may be used to signal that an input command is necessary.
Finally, a wireless input module 29 (
The system according to the invention exhibits the greatest possible flexibility when all the different inputting and signalling devices, that is, touchscreen 18 on control box 14 of the baking apparatus, input module 28 at point-of-sale terminal 20 and wireless input module 29, are combined with each other.
Reference number 111 relates to a transfer point at which the dough slabs are transferred from trough 6 to a carrying means 9. It can be seen that said carrying means 9 passes by from bottom to top close to the trough. At the same time prongs (not shown) of carrying means 9 engage with slots in trough 6. The dough slabs which lie in the slotted area of the trough are thus lifted up by the prongs of carrying means 9.
Provided at the exit from the baking compartment of oven 1 is a delivery station 10 at which the ready-baked goods are removed by carrying means 9.
Further,
A motion sensor 117 linked to control box 14 contains a coil and works by induction. Each time a carrying means 9, which is made of sheet steel, passes by at a short distance from motion sensor 117, said sensor outputs a signal which is routed to control box 14 by way of a signal line. In this way an electronic transmitter inside control box 14 can monitor proper operation of conveyor chain 2.
In addition, light barriers 112 and 119, which serve to control and monitor the baking apparatus, are disposed in the movement paths of carrying means 9 or of the dough slabs. Light barrier 112 co-operates with openings 113. Such openings 113 are present on all carrying means but are drawn in exclusively on carrying means 9 downstream of light barrier 112. As soon as carrying means 9 comes into the vicinity of light barrier 112, light barrier 112 is interrupted and the signal of the receiver of light barrier 112 changes. This signal is fed to an evaluation unit in control box 14 which infers from the signal that a carrying means 9 has been moved past the light barrier. If carrying means 9 continues to move, the receiver again receives the light of light barrier 112 at the two openings 113 when a carrying means is empty. If carrying means 9 is full, the receiver remains dark for at least one of openings 113.
Thus the signal of light barrier 112 renders both the passage of a carrying means 9 and also the presence of a dough slab on carrying means 9.
It is possible to trigger discharge of a dough slab from supply carousel 8 if an empty carrying means 9 is transported underneath the discharge opening of said supply carousel 8 whilst being further transported by conveyor chain 2. In this case, light barrier 119 underneath supply carousel 8 determines whether a dough slab actually drops onto carrying means 9. If this is not the case, the supply carousel is re-activated by the control electronics in control box 14 until a dough slab actually drops onto carrying means 9. The traction speed of the carrying means is low enough, due to the fact that the carrying means remain inside the baking compartment of oven 1 for several minutes, to enable supply carousel 8 to carry out several discharge sequences whilst carrying means 9 is situated underneath the discharge opening.
The baking apparatus described can be programmed by way of control unit 14 such that it produces specific batches of baked goods. In each of the two loading trolleys 4 and 5 are provided six compartments situated one above the other, the compartment floors of which can be opened individually and one after the other. In
The screen in
Certain areas 128-130, to which specific input functions are assigned, are delineated by the display on touch-sensitive input field 127. It is possible to modify the baking job entered by using them.
It is also possible to use function keys 126 to modify the baking job.
The starting time for the baking job is set to 7.30 am. Thus there are 90 minutes remaining until the normal opening time of a retail food store at 9.00 am in which to heat up the oven and bake the baking orders collated in the baking job. When the retail store opens at 9.00 am, the baked goods called off the previous evening are ready for removal by customers. The only thing necessary on the previous evening is to input the baking job, as described, and to make the required quantity of dough slabs available to the baking apparatus by way of infeed device 3.
A function key 126, e.g. function key F5, may serve to switch the baking apparatus off into a standby condition. In this case all drive motors and heating devices are disconnected from the power supply by way of control box 14. Only the electronic data processing unit inside the control device is supplied with electricity to the extent that its timer is monitored and at 7.30 am it activates the baking program. At this moment, the baking apparatus is switched on automatically and infeed device 3 is activated once oven 1 has heated up.
Other embodiments of the invention will be apparent to those skilled in the art from a consideration of the specification or practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with the true scope and spirit of the invention being indicated by the following claims.
Number | Date | Country | Kind |
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10 2005 016 769.1 | Apr 2005 | DE | national |
10 2005 016 772.1 | Apr 2005 | DE | national |