This invention pertains to a multiple bit screwdriver which can be actuated to withdraw a bit from the screwdriver's chuck, return that bit to a revolver style magazine, select a different bit from the magazine, and feed the selected bit into the chuck.
The prior art has evolved a wide variety of multiple bit screwdrivers, some of which incorporate mechanisms for loading bits from a bit storage magazine directly into the screwdriver's chuck and for removing bits from the chuck and returning them to the magazine. For example, U.S. Pat. No. 1,579,498 Anderson, issued 6 Apr. 1926 provides a screwdriver type tool in which the bit storage magazine comprises a plurality of chambers spaced radially around the inner circumference of the screwdriver's handle. A cap on the end of the handle is rotated into alignment with a selected bit chamber. A “plunger pin” is then withdrawn through the cap, allowing the selected bit to drop into the space previously occupied by the plunger pin. The plunger pin is then pushed back through the cap, to force the selected bit through an apertured shaft which protrudes from the handles opposite end, until the tip of the bit extends through the bit chuck at the shaft's outward end.
Anderson's device has some disadvantages. For example, Anderson's device relies upon the force of gravity to move a bit from its storage chamber into the space evacuated by the plunger pin; or, to return a bit to an empty storage chamber. The force of gravity is also used to remove a bit from the chuck (i.e. the tool is held vertically and the plunger pin withdrawn, allowing the bit to fall out of the chuck and drop through the shaft into the space evacuated by the plunger pin). It is accordingly necessary for the user to orient and manipulate the tool between various horizontal and vertical positions in order to properly exploit the force of gravity as bits are loaded and unloaded. The present invention overcomes these disadvantages.
The invention provides, in one embodiment, a screwdriver having telescopically slidable inner and outer sleeves which form a bit storage member and a hand grip respectively. A plurality of bit storage cavities are formed around the inner circumference of the inner sleeve, such that a tool bit can be stored in each cavity. An apertured core extends longitudinally into the inner sleeve, and is coupled to a base portion which extends into and is slidably supported by the outer sleeve. An apertured shaft extends from the core's forward end in coaxial alignment with the core's aperture. The rearward end of a push rod is fastened to the outer sleeve's rearward end, such that the push rod can be pushed longitudinally and coaxially through the inner sleeve, core and shaft. In one embodiment, a magnet is supported on the push rod's forward end. It is also contemplated that the push rod itself could be magnetized or that other means for magnetically attracting be employed so that the forward end of the push rod will magnetically couple to a metal tool bit. The core has a forwardly projecting and apertured stem in which a bit changing slot is provided. A lever arm, which in one embodiment may be magnetic, is coupled to the core and biased toward the bit changing slot. The push rod is slidably movable through the core and inner sleeve between extended and retracted positions.
When the push rod is in the extended position, the push rod means for magnetically attracting is located rearwardly of the bit storage cavities; the core can be rotated with respect to the inner sleeve to position the bit changing slot adjacent a selected bit storage cavity; and, the lever arm is pivotally biased toward and through the bit changing slot, for example magnetically attracting, or for example mechanically releasably mounting or coupling by a coupling or a mounting means, to the lever arm a tool bit located in the selected bit storage cavity. As the push rod is moved from the extended position into the retracted position, it initially pushes the lever arm and the tool bit away from the selected bit storage cavity, through the bit changing slot and into the core. The push rod's forward end is then pushed forwardly toward the rearward end of the tool bit, magnetically attracting the tool bit onto the push rod. The push rod is then pushed through the core and shaft, pushing the tool bit forwardly through the core and shaft until the tool bit protrudes through the shaft's open forward end. The shaft may be non-rotatably retained on the forward end of the inner sleeve or may be rotatably retained thereon, for example with a reversible one-way ratchet.
During movement of the push rod from the retracted position into the extended position, the push rod magnetically retains the tool bit on the forward end of the push rod as the push rod is pulled rearwardly, thereby pulling the tool bit rearwardly through the shaft and the core's stem to position the tool bit adjacent the bit changing slot and the selected one of the bit storage cavities. A first spring is coupled between the lever arm and the core to bias the lever arm toward and through the bit changing slot. Movement of the push rod from the extended position into the retracted position pushes the forward end of the push rod against the lever arm, overcoming the first spring's bias. Movement of the outer sleeve from the retracted position into the extended position withdraws the push rod from the lever arm, whereupon the first spring biases the lever arm toward and through the bit changing slot, sweeping the tool bit back into its bit storage cavity.
A first plurality of longitudinally extending ridges and grooves can be alternately interleaved on the inner sleeve's outer surface. A second plurality of longitudinally extending ridges and grooves can be alternately interleaved on the outer sleeve's inner surface. The first plurality ridges are sized and shaped for slidable longitudinal movement along the second plurality grooves; and, the second plurality ridges are sized and shaped for slidable longitudinal movement along the first plurality grooves. A third plurality of longitudinally extending ridges and grooves can be alternately interleaved on the base portion's outer surface. The third plurality ridges are sized and shaped for slidable longitudinal movement along the second plurality grooves; and, the second plurality ridges are sized and shaped for slidable longitudinal movement along the third plurality grooves. The ridges and grooves are mutually aligned such that when-ever the outer sleeve is telescopically slidably movable with respect to the inner sleeve, the bit changing slot is aligned with one of the bit storage cavities.
a is an exploded pictorial illustration of a screw-driver in accordance with a further embodiment of the invention.
Screwdriver 10 (
Screw 32 releasably fastens rearward end 34 of push rod 36 to the central, inner and forward face of outer sleeve 12's rearward end 16. Push rod 36 extends longitudinally and coaxially through coaxially aligned sleeves 12, 14. A cylindrical cavity 40 having an open forward end is formed in the forward end 42 of push rod 36. Push rod magnet 44 is glued or press-fitted within cavity 40.
A selector core 46 is mounted within inner sleeve 14. A plurality of short, longitudinally extending ridges 48 and grooves 50 are alternately interleaved around the circumference of a radially outwardly extending rearward base portion 52 of selector core 46. Ridges 48 and grooves 50 are sized and shaped for slidable longitudinal movement along grooves 30 and ridges 28 respectively on the inner surface of outer sleeve 12. Slot 57 longitudinally bisects and imparts a spring bias characteristic to approximately the rearward half of selector core 46. A pair of circumferentially and outwardly extending ridges 55 are formed on selector core 46 forwardly of base portion 52, one such ridge on either side of slot 57. A mating circumferential groove 59 is formed around the inner surface of inner sleeve 14, forwardly of rearward end 20. During assembly of screwdriver 10, selector core 46 is slidably inserted through open rearward end 20 of inner sleeve 14. Slot 57 allows the rearward halves of selector core 46 to be compressed toward one another, thus compressing ridges 55 radially inwardly such that those ridges can pass through open rearward end 20 of inner sleeve 14. When the compression force is removed, the aforementioned spring bias characteristic urges the bisected rearward halves of selector core 46 apart, seating ridges 55 in groove 59. Selector core 46 is thereby removably and rotatably retained within inner sleeve 14. A (preferably hexagonally) apertured stem 54 extends forwardly from the central, forward face 56 of selector core 46 in coaxial alignment with cylindrical aperture 53 which extends longitudinally through selector core 46. Push rod 36 extends through aperture 53 and stem 54, as seen in
A (preferably hexagonally) apertured steel shaft 58 extends through aperture 60 in forward end 22 of inner sleeve 14. The forward (and also preferably hexagonally apertured) end of shaft 58 constitutes a tool bit holding chuck 62. A plurality of radially spaced, outwardly protruding ridges 64 alternately interleaved with grooves 66 are provided on the rearward base 68 of shaft 58. Ridges 64 and grooves 66 are sized and shaped to mate within grooves 74 and ridges 72 (
After selector core 46, stem 54 and shaft 58 are assembled within sleeve 14 as aforesaid, selector core base portion 52 protrudes rearwardly from rearward end 20 of inner sleeve 14. Outer sleeve 12 with push rod 36 fastened thereto as aforesaid is then slidably fitted over selector core base portion 52 and inner sleeve 14 by passing push rod 36 through aperture 53 in selector core 46, through coaxially aligned hexagonal aperture 78 in stem 54, and into coaxially aligned hexagonal aperture 65 (best seen in
Stem 54 is formed to align its longitudinally extending hexagonal aperture 78 with ridges 48 and grooves 50 of selector core 46's base 52. Shaft 58 is formed to align its longitudinally extending hexagonal aperture 65 with ridges 64 and grooves 66 of shaft 58's base 68. When screwdriver 10 is assembled as aforesaid, the ridges and grooves on sleeves 12, 14 and on selector core base 52 are aligned such that hexagonal apertures 65, 78 are hexagonally aligned with one another to facilitate smooth passage of a hexagonally cross-sectioned tool bit there-along, as hereinafter explained.
A plurality of preferably hexagonally cross-sectioned tool bits 70 are provided within the forward portion of inner sleeve 14, forwardly of selector core 46's forward face 56, which serves as a rearward base support for each of tool bits 70. As best seen in
A rotatably positionable bit changing slot 76 extends longitudinally along stem 54 to allow a selected one (70A) of tool bits 70 to be moved from one of grooves 74 through slot 76 into stem 54's hexagonal aperture 78, as hereinafter explained. The non-slotted portion of stem 54 maintains the non-selected tool bits in their respective grooves 74 in position for eventual alignment with bit changing slot 76 as it is rotatably positioned. A magnetic “bit changing” lever arm 80 is pivotally coupled to selector core 46 by pivot pin 82, which extends through aperture 84 in selector core 46 and through aperture 86 in lever arm 80. First spring 88 extends between lever arm 80's rearward end 90 and a wall portion of selector core 46 within recess 92, as best seen in
A forwardly tapered region 93 circumferentially surrounds a central forward portion of push rod 36. A stop member 94 having a correspondingly tapered inward face is mounted within a second, rearward, recess 96 in selector core 46. A second spring 98 is held against the outward face of stop member 94 and protected by “U” shaped retainer 100. Second spring 98 biases stop member 94 radially inwardly toward push rod 36. The outward surface of retainer 100 is sized and shaped to accommodate slidable displacement of retainer 100 with respect to one of grooves 74 on the inner surface of inner sleeve 14, as hereinafter explained.
In operation, assuming screwdriver 10 is in the assembled, retracted position depicted in
As previously explained, ridges 48 and grooves 50 on selector core 46's base 52 are slidably received within grooves 30 and ridges 28 respectively on the inner surface of outer sleeve 12. Accordingly, rotation of outer sleeve 12 with respect to inner sleeve 14 simultaneously rotates selector core 46 and stem 54, allowing bit changing slot 76 to be indexed into position adjacent any selected one of grooves 74 (i.e. bit storage cavities) on the inner surface of inner sleeve 14. Alternatively, bit changing slot 76 can be indexed into position adjacent one of grooves 74 by rotating inner sleeve 14 with respect to outer sleeve 12, selector core 46, stem 54 and bit changing slot 76. Whenever bit changing slot 76 is indexed into position adjacent one of grooves 74, second spring 98 urges retainer 100 radially outwardly into a corresponding one of sleeve 14's grooves 74, producing a “click” sound and providing tactile feedback to indicate to the user that sleeve 12 is oriented such that it can be slidably advanced over inner sleeve 14 to retrieve a bit from one of bit storage cavity grooves 74. Such orientation can be indicated to the user by providing suitable markings on either or both of sleeves 12, 14; thereby allowing the user to select a particular one of bits 70 stored within one of grooves 74 (i.e. bit 70A as shown in
As was also previously explained, first spring 88 biases magnetic lever arm 80's forward end 91 toward and through bit changing slot 76, as seen in
As outer sleeve 12 is further forwardly advanced over inner sleeve 14, push rod 36 pushes bit 70A (which push rod magnet 44 magnetically retains on push rod 36's forward end) through coaxially aligned apertures 78, 65 in stem 54 and shaft 58 respectively, until bit 70A is non-rotatably positioned in chuck 62 at the forward end of shaft 58, as shown in
When outer sleeve 12 is pulled rearwardly as aforesaid, bit 70A (which push rod magnet 44 magnetically retains on the forward end of push rod 36) is pulled rearwardly through chuck 62, shaft 58 and stem 54. Aperture 53 in selector core 46 is preferably circular in cross-section with a diameter slightly less than the point-to-point diameter across hexagonal aperture 78 in stem 54 (and slightly less than the point-to-point diameter across hexagonal bit 70A). Accordingly, as push rod 36 is pulled rearwardly past the junction of apertures 78, 53 (i.e. at selector core 46's forward face 56) the rearward end of bit 70A is unable to pass into aperture 53. Bit 70A is thus separated from push rod magnet 44 and remains with aperture 78. 15 When push rod 36 reaches the position shown in
Screwdriver 10 can hold as many tool bits as there are grooves 74 (i.e. one bit per groove 74 or bit storage cavity). If desired, a different bit can be substituted for any one of the bits currently stored in any one of grooves 74. This is accomplished by actuating screw-driver 10 as previously explained to load into chuck 62 the bit which is to be replaced. The user then grasps the bit's tip and pulls it forwardly away from push rod magnet 44, removing the bit through the forward end of chuck 62. The base of the substitute bit (not shown) is then inserted rearwardly through chuck 62 until the substitute bit's base is magnetically retained by push rod magnet 44. Screwdriver 10 is then actuated as previously explained to move the substitute bit into that one of grooves 74 previously occupied by the removed bit. If desired, a complete set of replacement bits can quickly be substituted in this fashion, one bit at a time, for the set of bits currently stored in screwdriver 10.
As will be apparent to those skilled in the art in the light of the foregoing disclosure, many alternations and modifications are possible in the practice of this invention without departing from the spirit or scope thereof. For example, instead of providing interleaved ridges and grooves on the inner sleeve's outer surface and on the outer sleeve's inner surface to determine the indexable positions of bit changing slot relative to the bit storage cavities; one could instead provide a radially outwardly extending pin on the inner sleeve's rearward end and a series of radially spaced longitudinally extending slots on the outer sleeve's inner surface; or, configure spring retainer 100 for locking engagement with the inner sleeve's inner surface except when push rod 36 is fully withdrawn. Instead of providing a separate selector core stem 54 and shaft 58 as in the embodiment of
This application is a Continuation-in-Part of U.S. patent application Ser. No. 09/837,458 filed Apr. 19, 2001, now U.S. Pat. No. 6,601,483, entitled Automatic Bit Changing Screwdriver.
Number | Name | Date | Kind |
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5673600 | Yanagi et al. | Oct 1997 | A |
6205893 | Sato | Mar 2001 | B1 |
6332384 | Cluthe | Dec 2001 | B1 |
6502484 | Pao-Hsi | Jan 2003 | B1 |
6601483 | Wannop | Aug 2003 | B1 |
20020007705 | Beauchamp | Jan 2002 | A1 |
20030084758 | Chiang | May 2003 | A1 |
Number | Date | Country | |
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20040065177 A1 | Apr 2004 | US |
Number | Date | Country | |
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Parent | 09837458 | Apr 2001 | US |
Child | 10607969 | US |