Patent Application
20210069853
The invention relates to an automatic blade holder that automatically senses the number of blades held in the blade holder and horizontally shifts the blades upon completion to make sure the next time the blade holder is used, a non-worn portion of the grinding belt aligned on top of the next batch of blades to be sharpened.
Sharpening apparatuses for grinding or sharpening blades such as skate blades have been available for decades. However, the prior art sharpening apparatuses are often manual and require extensive skills and experience of the person doing the sharpening. This results in varying sharpening results and makes it more difficult for users of skate blades to obtain properly sharpened skate blades. There is a need for an effective sharpening method and apparatus that is easy to use while providing consistent and high-quality sharpening of skate blades. There is a need for a better and a more reliable blade holder used for sharpening blades.
The automatic blade holder of the present invention provides a solution to the above-outlined problems. More particularly, the blade holder of the present invention has a movable plate and a fixture. A rotatable bolt is in operative engagement with a block attached to the plate. A motor is in operative engagement with the bolt. The motor rotates the bolt to move the plate towards (or away from) the fixture to grip a first set of blades until a torque threshold value is reached. The processor determines a number of blades included in the set of blades based on the number of rotations of the bolt when the torque threshold value is reached. A first grinding portion of a rotating abrasive belt is applied against the first set of blades, wherein the first set of blades has a total width W1, to sharpen the set of blades. A vise is slid sideways a distance W1 until a second grinding portion is aligned on top of the second set of blades.
The method further comprises the step of the motor automatically reducing a gripping force for a second set of blades wherein the second set of blades includes fewer blades than the first set of blades.
The method further comprises the step of sliding a slide, attached to the vise, along a rail to shift the vise relative to the belt.
The method further comprises the step of providing a linear actuator that has a rod in rotational engagement with a bolt secured to a piece in operational engagement with the slide.
The method further comprises the step of simultaneously sharpening the blades contained in the first set of blades.
The method further comprises the step of rotating the rod to shift the vise relative to the belt (186).
The method further comprises the step of inserting a motor shaft into the bolt.
The method further comprises the step of providing the block with an opening defined therein to threadedly engage the bolt.
The method further comprises the step of determining a gripping gap between the plate and the fixture by counting a number of rotations of the shaft.
The method further comprises the step of providing the shaft with an elongate protrusion and inserting the protrusion into a groove at an end of the bolt.
The method of the present invention for profiling blades with a belt grinding profiling machine. A belt grinding profiling machine is provided that has an electric for driving a grinding wheel with a grinding belt in operative engagement with the motor and grinding wheel. A guide wheel and the grinding wheel are mounted on a common axle. The machine has a tiltable vise, that is shiftable in a horizontal direction along a rail attached to the machine, and a rotatable knob in operative engagement with a template that has an underside profile. The blade has an underside. The blades are mounted into the vise. A vertical position of the template is adjusted by rotating the rotatable knob. The motor is turned on to rotate the grinding belt over the grinding wheel. The guide wheel engages the underside profile of the template. A movement of the guide wheel along the underside profile of the template guiding a movement of the grinding wheel mounted on the common axle; and the grinding belt grinding material off the underside of the blade until a portion of the underside profile of the template is copied to the underside of the blade.
The method further comprises the step of tilting the vise from a horizontal closed position to an upright tilted position prior to mounting the blades inside the vise.
Additionally, the method further comprises the step of providing a handle, turning the handle to tighten the blade mounted in the vise.
The method further comprises the step of positioning the underside profile of the template relative to the guide roll.
Furthermore, the method further comprises the step of positioning the grinding wheel relative to the underside of the blade.
The method further comprises the step of stopping the grinding of the blade when the guide roll is rollable along the underside profile of the template.
Additionally, the method further comprises the step of mounting the template to a template holder by tightening locking knobs extending through the template.
The method further comprises the step of moving the vise back and forth on the rail, prior to turning on the motor, while adjusting the position of the grinding wheel relative to the underside of the blade.
Finally, the method further comprises the step of providing the underside profile with two different profiles wherein a first profile at a rear portion of the template is equivalent to a section of a periphery of a first circle having a first radius and a front portion of the template is equivalent to a second of a periphery of a second circle having a second radius.
With reference to
The vise 102 has a hollow space 116 defined therein to receive a rotatable threaded bolt 118, as explained in detail below. The vise 102 has, at one end 104, a round opening 106 defined therein and therethrough to receive a round inset 108. The inset 108 has a round opening 110 defined therein to receive a rotatable motor shaft 112 extending from a gearbox 115 of an electric motor 114. The inset 108 prevents horizontal movement of the bearing 168 and has an outside thread 109 that is screwed into the round opening 106. The motor 114 has an encoder 117 that measures and monitors the number of rotations of the shaft 112. An upper side 120 of the vise 102 has a groove 122 defined therein to receive a wedge 124. A plate 126, having bolts 128, rests on the upper side 120 of vise 102. The bolts 128 are screwed into threaded openings 130 defined in a shiftable or movable block 132 to hold the plate 126 to the block 132. The block 130 has a round opening 134 defined therein to receive a threaded portion 136 of the bolt 118. The plate 126 may be integral with the block 132.
As explained below, by keeping track of the number of rotations of the shaft 112, it is possible to determine how much the plate 126 has been shifted horizontally relative to the fixture 154 and how big the gripping gap 119 (best shown in
The bolt 118 has a flange 140 that has a diameter greater than a diameter of the threaded portion 136. One function of the flange 140 is to prevent horizontal movement of the bolt 118 during operation of the blade holder 100. The flange 140 separates the threaded portion 136 from a smooth section 142. At an end 144 of the smooth section 142, there is a threaded section 146 that has an opening 148 defined therein. The opening 148 has a cut-out 150 defined therein to receive an elongate protrusion 152 of the shaft 112 of the motor 114 to prevent the shaft 112 from rotating relative to the bolt 118 so that when the shaft 112 is rotated the bolt 118 also rotates.
The upper surface 120 also supports a fixture 154 that has bolts 156 being fixed but removably secured to the vise 102 by screwing the bolts 156 into threaded openings 158 on the upper surface 120. The fixture 154 has a groove 160 at a bottom surface 162 to receive an upper portion of the wedge 124. The block 130, with the plate 126 attached thereto, is movable or shiftable in the horizontal direction (H), by turning the bolt 118, so that blades can be captured and held between the plate 126 and the fixture 154, as described in detail below.
A covering plate 164 is attached to a second end 166 of the vise 102 to provide dust and particle protection to the vice 102. A bearing 168 is rotatably engaging the smooth section 142 of the bolt 118 that allows the bolt 118 to turn or rotate with minimum friction as rotatable or torque forces are applied to the bolt 118. The inset 108 has the function of preventing the bearing 168 from moving in the horizontal direction (H) so that the bearing 168 is captured between the inset 108 and the flange 140.
A U-shaped cover plate 170 is placed on top of the vise 102 to prevent or reduce dust and particles from moving into and through the vise 102.
A motor mounting plate 172 is mounted by bolts 174 to the end 104 of vise 102 by screwing the bolts 174 into openings 176 at the end 104. A lock-nut 178 is provided to prevent the bolt 118 from moving in the horizontal direction (H). The lock-nut 178 has a screw 180 that can be screwed against the bolt 118 to hold it in place. The motor mounting plate 172 attaches the motor 114 and gearbox 115 to the vise 102.
The blade holder 100 is connected to a computer processor 184 that runs on software. As mentioned earlier, the processor 184 keeps, among other things, track of the number of revolutions the shaft 112 has been rotated. The processor 184 also monitors the torque force required to rotate the shaft 112. While the blades 182 are loosely held between the plate 126 and the fixture 154 very little torque force of the motor 114 is required to turn the shaft 112 that is in operative engagement with the bolt 118 as the protrusion 152 engages the groove 150. The threaded portion 136 is in threaded operative engagement with the threaded opening 134 of block 132 so when the threaded portion 136 is rotated, the block 132 moves horizontally away or towards the flange 140. When a gripping side or engagement surface 121 of the plate 126 encounters and abuts the blades 182 to move the blades together the torque required to horizontally move the blades 182 increases. When all the blades 182 are in contact with one another, the torque required to further rotate the shaft 112 increases substantially to a threshold value. The processor 184 monitors the torque that is generated by the motor 114. When the torque required reaches the threshold value, the processor 184 determines the number of blades 182 that are held between the plate 126 and fixture 152 because the processor 184 has received input regarding the thickness of each blade 182 and the initial distance between the plate 126 and the fixture 154. The threshold value could be any suitable value such as 3-7 Nm. After the processor 182 has determined the number of blades 182 held by the blade holder 100, the processor 184 determine the final torque value that must be reached to firmly hold the plurality of blades 182 during the sharpening procedure of the blades. The final torque value could, for example, be 5-11 Nm but higher and lower values can also be used. The higher the number of blades held the higher the final torque value should be. By knowing the number of blades 182, the processor 184 also calculates the total width W of the set of blades 182. This width W1 wears on a first grinding section 187 of the rotating abrasive belt 186 as the rotating abrasive belt 186 grinds against the set of blades 182 to sharpen the blades. The belt 186 may have any suitable width such as 40 mm. After the sharpening of the blades 182 is complete, the processor 184, preferably, shifts the vise 102 horizontally, to a distance that is equivalent to the width W1, so that a non-worn second grinding portion 189 of the sharpening belt 186 is positioned over the next set of blades 191 that are to be sharpened, as explained below. The fact that the vise 102 can be shifted prolongs the useful life of the abrasive belt 186 and it also ensures that the belt sharpens evenly i.e. it prevents the worn section 187 to engage a portion of the blades while a non-worn section 189 engages another portion of the set of blades. Instead, the vise 102 is shifted until the non-worn portion 189 is aligned on top of the new set of blades 191 that has a width W2. Preferably, the vise 102 is only shifted between the sharpening sessions of each new set of blades. It may also be possible for the processor 184 to require a shifting of the vise 102 after a certain time period (such as 500 seconds) or after a certain number of revolutions of the motor that drives the belt 186. When the full width of the belt 186 has been used it is time to replace the belt 186 with a new non-worn belt.
With reference to
The assembly 300 and computer can thus be used to create profiling/grinding and sharpening programs based on the sensed or registered profiles by the contact wheel. It is to be understood that the present invention can also create virtually any profile because it is computer driven that creates profiles based on software. In other words, the assembly 300 may also be used to create virtually any profile of the blades by selecting a suitable sharpening/grinding program. It is also possible to do test or reference runs so that the contact wheel may follow the contour or profile of the blades to be ground. In this way, the motor 308 acts as a spring when the contact wheel follows the profile of the blade assembly. This “sensing” step by the contact wheel is done without rotating the abrasive belt. In this way, the computer can determine the location and profile of the blades by creating a reference program so that the computer can calculate how to best grind the blades to create the desired profile. The computer may be used to set different grinding pressures depending upon the number of blades that are to be ground or sharpened. The computer may also adjust the speed of the sideways movement of the contact wheel depending upon how many blades are to be profiled/ground and the effect of the motor driving the abrasive belt. The motor effect and the sideways movement of the contact wheel are thus adjusted to one another to optimize the grinding along an optimized effect curve so that a constant grinding pressure can be used. When the maximum effect of the motor is required then the computer, preferably, lowers the speed of the sideways movement of the contact wheel as the linear control unit moves horizontally so that the most optimal grinding results are accomplished. Preferably, the blades are fixedly held by the blade holder. The contact wheel is thus the part that is moving sideways. The computer may also determine how worn the abrasive belt is and the particle size on the abrasive belt based on the performance of the belt as it is used for grinding the blades. Preferably, the abrasive belt is used for creating profiles of several blades that are held together by the blade holder. As described in detail below, the actual sharpening of a blade is, preferably, done by a disc that has the desired convex grinding shape and the blades are then sharpened one by one. The blade holder places or sideways shift the blade to be sharpened over the disc that has the selected shape radius. The software may be programmed with the position of each type of disc on the spindle so that blade holder can be shifted the correct distance to be placed over the desired disc.
An important feature of the assembly 300 is that it is designed to be able to control the position of the contact wheel 320 and the spindle 322 both horizontally and vertically, as explained below. The vertical and horizontal positions are determined by the angle of the positioning axle 312 that is turned by the motor 308. By using a gearbox 310 a high precision can be obtained as well as a high torque. Preferably, the contact wheel 320 is designed to follow a coordinate program to grind the bottom surface of the blades 332 that are held above the contact wheel 320. This results in a function that has virtually no limitations regarding how the skate profile of the blades can be ground. More particularly, the assembly 306 includes an electric motor 308 in operative engagement with a gearbox 310. A rotatable axle or rod 312 protrudes from the gearbox 310 through a bearing house 314. The axle 312 is rotatably attached to an end of an arm 316. The opposite end of the arm 316 is rotatably attached to an axle 318 that extends through a contact wheel 320 and an adjacent spindle 322 that has a plurality of grinding wheels 324 mounted thereon so that the contact wheel 320 rotates, the grinding wheels 324 rotate also. The construction of the spindle 322, discs 324 and the contact wheel 320 enables the discs 324 and contact wheel 320 to be moved both in a horizontal and vertical direction along a circular path because of the linear control unit 302 as well as a result of rotating the axle 312. The contact wheel 320 is thus eccentrically mounted relative to the axle 312 so that the second axle 318 is off-center or shifted away from the first axle 312. This makes it possible to move the contact wheel 320 relative to the first axle 312 so that the exact position of the wheel 320 may be adjusted in the horizontal and vertical directions along the circular path by rotating the axle 312 in a first or a second opposite direction. Preferably, the contact wheel 320 may rotate freely because of its built-in double bearing construction. The assembly 300 also has a first adjustable roller 326 and a second roller 328 so that the contact wheel 320, rollers 326, 328 may carry an abrasive belt 330. The roller 328 is in operative engagement with a motor 329 that drives the abrasive belt. Preferably, the roller 326 is adjustable to create a tension of the belt 330 and adjusts its position to horizontal and vertical movement of the contact wheel 320 in engagement with the non-elastic belt 330 when the contact wheel 320 follows the profile of the blades to be profiled or sharpened. The rotatable abrasive belt 330 may be used to grind the blades 332. The vertical movement of the contact wheel 320 and spindle 322 is fully controlled by the electric motor 308.
With reference to
The machine 400 has a motor-driven belt 402 with three-wheel hubs 410, 412 and 414 that are in operative engagement with the rotatable belt 402. A motor 408 drives the driving wheel 410 to drive and rotate the belt 402 about hubs 412, 414. Preferably, the hubs or wheels 412, 414 are mounted on a Y-axis linear-guide rail 416, supported by hydraulic gas springs for grinding pressure, movement compensation and for maintaining a solid and consistent belt-pressure during the grinding procedure.
The machine 400 has a handle 450 that is used to lock, tighten and secure the blades 406 to be profiled or machined so that the blades 406 are firmly held in the vise 432 of the machine 400 during the grinding or profiling operation.
In order to mount the skate blades 406 into the machine 400, a tiltable vise 432 is mounted on a linear guide or rail 426 (X-axis). The vise 432 may be moved back and forth on the rail 426 in the x-direction. More particularly, the bottom of the vise 432 has a pair of rollers 452, mounted below a plate 453, that are held to the rail 426 and enable the vise 432 to slide along the rail 426. The vise 432 is tiltable relative to the plate 453 at hinges 455 to an open position to make it easier to set up and mount the blades 406. Once the blades are clamped in the vise 432, the vise 432 is tilted back to the closed position and locked in its horizontal grinding position.
The blade grinding and profiling copy system 418 is mounted in the front of the vise 432. The system 418 is adjustable in both the x- and y-directions for exact positioning of a guide roll 424 relative to an underside profile 420 of the template 404. The profile 420 has thus a profile shape or curvature as seen from the side. Preferably, the template 404 should be longer than the blades 406 so that it is only necessary for the guide roll 424 to follow a portion of the underside 420 of the template 404 in order to grind the entire underside 422 of the blade 406. During the set up, it is also determined which percentage (often between 50-75%) of the length of the template 404 is to be transferred or copied to the blade or blades 406. During the grinding operation of the blade 406, as long as the guide roll 424 does not roll on the underside profile 420 of the template 404, material is being ground of the underside 422 of the blade 406. When the guide roll 424 can roll on the profile 420 then no surface or material is ground off the blade or blades 406.
A key features of the present invention is thus the efficient profiling of the blade 406 because the shape of the underside profile 420 of the template 404 is copied to the underside 422 of the ice skate blade 406 by moving the vise 432 back and forth so that the rotatable belt 402, mounted on the rotatable rolls 410, 412, 414, grinds the underside 422 while the position of the grinding roll 414 and the grinding belt 402 are guided by guide roll 424 that, at the same time, is urged against to follow the profile of the underside profile 420 of the template 404. This is possible because the grinding roll 414 and the guide roll 424 are mounted to the same axle 444 but there is a distance (D) between the two rolls 414 and 424. The grinding roll 414 is generally wider than the guide roll 424 so that it can support a wider belt 402 to profile a plurality of blades 406 that are mounted next to one another. The idea of copying the profile of templates onto the blades means the profiles of the skate blades may be shaped into many different radiuses or shapes in a controlled fashion to suit each individual unique requirement.
When the blades 406 are mounted, the vise 432 is tilted into a forward position (best seen in
The template 404 is then mounted into the template holder 440 by tightening locking knobs 442. Preferably, a threaded elongate portion of the knobs 442 extend through cavities or grooves 446 in the template 404 and rest at the bottom of the grooves 446. The template may be adjusted into position by turning the top knob 448, mounted on top of the vise 432, to raise or lower the template 404 relative to the blades 406 and the guide roll 424 that is fixed in the y-direction on the rail 416. In this way the template 404 is raised or lowered relative to the blades 406 in order to minimize the amount of material that must be removed from the blades 406 in order to make the underside 422 obtain the same profile as the underside profile 420 of the template 404. It is also possible to adjust the template 404 sideways (x-direction) in a limit way.
The template holder 440 and vise 432 are then moved back and forth a few times in order to set the amount of surface to be removed from the blades 406. When the template 404 is moved back and forth (without having started the motor 408), the guide roll 424 indicates, by looking at the position of the grinding roll 414 relative to the underside 422, how much surface from the blades will be removed once the motor 408 is turned on to rotate the belt 402 and the guide roll 424 follows the underside 422 of the template 404 so that the belt 402 starts grinding off material from the underside 422 of the blade or blades 406.
After the position of the template 404 is set, the grinding motor 408 is turned on to start the rotation of the grinding belt 402. The vise 432 is then moved back and forth on the rail 424 while placing the operator places his/her hand on the clamping handle 450. The back and forth movement of the vise 432 is repeated until grinding procedure is finished i.e. when no more surface is removed from the underside 422 of the blades 406 even though the vise 432 is moved back and forth while the guide roll rolls against the underside 420 of the template 404. The profile of the blade 406 is done when the guide roll can be rolled against the entire length of the template 404 without removing any additional surface or material from the blade 406. The grinding motor 408 is then stopped. The vise 432 is unlocked with the lockable adjusting bolts 433. The vise 432 is then tilted upwardly (as shown in
With reference to
The underside profile 420 may also be a combination of profiles so that it is a combination of more than one profile.
While the present invention has been described in accordance with preferred compositions and embodiments, it is to be understood that certain substitutions and alterations may be made thereto without departing from the spirit and scope of the following claims.
This is a continuation-in-part patent application that claims priority from U.S. utility patent application Ser. No. 16/854,433, filed 21 Apr. 2020 that claims priority from U.S. provisional patent application No. 62/898,989, filed 11 Sep. 2019.
| Number | Date | Country | |
|---|---|---|---|
| 62898989 | Sep 2019 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 16854433 | Apr 2020 | US |
| Child | 16988610 | US |
