Patent Application
20180001695
The present invention relates to a machining device, in particular to an automatic carving device during a wheel machining process.
During the machining process of an automobile wheel, after the machining of the wheel is completed, corresponding text information needs to be carved at different positions of an outer rim of the wheel, for adding traceability of the wheel. At present, wheel manufacturing enterprises usually adopt two ways including pneumatic carving and laser carving, which have the problem that the two carving ways are low in efficiency, large in amount of labor and unclear in carved characters. The present invention introduces a full-automatic online carving device which is efficient and clear in carved characters.
An objective of the present invention is to provide an automatic carving device for a wheel.
To achieve the object described above, a technical solution of the present invention is as follows: an automatic carving device for a wheel is mainly composed of a rack, a chassis, a lifting cylinder, brackets A, bearing blocks, linear bearings, mounting plates, guide shafts, a lifting shaft, a servo motor A, a synchronous pulley A, a connection plate, a synchronous belt, a synchronous pulley B, a pedestal, a connection shaft A, a servo motor B, a shaft sleeve A, a lower end cover, a connection shaft B, a shaft sleeve B, an oil cylinder, bearings A, end covers, a gland, bearings B, a chassis, a flange plate, pin rolls, springs, expanding petals, a connection shaft C, a protection, an expanding core, a servo motor C, a lead screw A, a linear guide rail A, a sliding rack, a linear guide rail B, a lead screw B, a servo motor D, a sliding rack B 42, a runout detector 43, a detection roll 44, and a bracket B 45. The chassis 2 and the bracket B 45 are fixed on the rack 1, the mounting plates are fixed on the chassis via the brackets A, the bearing blocks are fixed on the mounting plates, the lifting shaft is installed on the bearing blocks via the linear bearings, two ends of the lifting shaft are connected with the connection plate and an output shaft of the lifting cylinder respectively, the servo motor A and the pedestal are fixed on the connection plate, the shaft sleeve A is installed on the pedestal via the bearings A and the end covers, the synchronous pulley A is connected with an output shaft of the servo motor A, the synchronous pulley B is connected with the connection shaft A, and the synchronous belt is connected with the synchronous pulley A and the synchronous pulley B, respectively.
The lower end cover, the gland and the chassis are fixed on the shaft sleeve A, the servo motor B is installed at the lower end cover, the shaft sleeve B is installed on the shaft sleeve A via the bearings B and the gland, the oil cylinder is fixed in the shaft sleeve B, an output end of the oil cylinder is connected with the connection shaft C, the service motor B is connected with the shaft sleeve B via the connection shaft B, the expanding core is connected with the shaft sleeve B via the connection shaft C, the expanding core, the connection shaft C and the shaft sleeve B are circumferentially locked without relative rotation, the connection shaft C and the shaft sleeve B can relatively move axially, the flange plate is fixed on the chassis, eight uniformly distributed T-shaped sliding chutes are formed in an inner cavity of the flange plate and the chassis, bottom surfaces of the eight expanding pedals are in one-to-one correspondence with the eight T-shaped sliding chutes respectively, the expanding pedals can slide smoothly in the sliding chutes with high precision, the inner side wall of each expanding pedal is a slope of 15 degrees, and two ends of each of the eight springs are connected with the flange plate and the corresponding expanding pedal respectively; side surfaces of the expanding core comprise two sets of slopes of 15 degrees which are uniformly distributed at intervals, the number of slopes in each set is eight, the two slopes have a height difference, side walls of the upper ends of the two sets of slopes join at a conical surface, under the combined effect of the tensile force of the oil cylinder and the elastic force of the springs, when the expanding core is placed at a bottommost position, side walls of the expanding pedals contact the conical surface of the expanding core, the servo motor B drives the expanding core via the connection shaft C, the shaft sleeve B and the connection shaft C to rotate for 22.5 degrees, and the expanding pedals are matched with the slopes and can convert between the two sets of uniformly spaced slopes of the expanding core. The oil cylinder drives the connection shaft C and the expanding core to move up and down, by the slope cooperation of the expanding pedals and the slopes of the expanding core, the eight expanding pedals synchronously move centripetally and centrifugally along the eight uniformly distributed T-shaped sliding chutes formed in the inner cavity of the flange plate and the chassis, and thereby the eight expanding pedals achieves the high-precision synchronous expanding and shrinking function; as the two sets of uniformly spaced slopes of the side surfaces of the expanding core have the height difference, the servo motor B drives the expanding core to rotate for 22.5 degrees, the expanding pedals are matched with the slopes and can convert between the two sets of uniformly spaced slopes of the expanding core, and thereby the expanding and shrinking diameter of the pedals changes within two different ranges, and finally the expanding pedals achieve large-stroke expanding and shrinking.
The chassis and the flange plate are provided with corresponding pin holes, and the pin rolls are connected with the pin holes of the chassis and the flange plate respectively, thus ensuring the assembly precision of the chassis and the flange plate.
The servo motor C and the linear guide rail A are fixed on the mounting bracket, the lead screw A is connected with the sliding rack A and the servo motor C, the servo motor C can drive the sliding rack A via the lead screw A to move up and down along the linear guide rail A; the linear guide rail B and the servo motor D are fixed on the sliding rack A, the lead screw B is connected with the sliding rack B and the servo motor D, a runout detector is installed on the sliding rack B, a detection roll is installed on the runout detector, the servo motor D can drive the sliding rack B, the runout detector and the sliding rack B via the lead screw B to move left or right along the linear guide rail B.
When in actual use, a wheel is conveyed to a working position of the device via a roller way, compressed air is fed, the lifting cylinder drives a clamping mechanism to raise, the flange surface of the wheel contacts the flange plate, and then the lifting cylinder lifts the wheel to a specified position. An oil cylinder rod of the oil cylinder is in a shrunk state, and under the effect of the springs, the slopes of the expanding pedals contact the upper conical surface of the expanding core. According to the size of the center hole diameter of the wheel, by rotating the expanding core for a specific angle under the driving of the servo motor A, the slopes of the expanding pedals are matched with the corresponding slopes of the expanding core, then the oil cylinder starts operation, the oil cylinder overcomes the elastic force of the springs to drive the connection shaft B and the expanding core to move upwards, by the slope cooperation of the expanding pedals and the slopes of the expanding core, each expanding pedal synchronously moves towards the outer side along the eight uniformly distributed T-shaped sliding grooves formed in the inner cavity of the flange plate and the chassis, and finally the expanding pedals contact a center hole of the wheel, and the positioning and expanding process of the wheel is completed. According to various size parameters for machining the wheel, under the control of the servo motor C and the servo motor D, the carving machine and the carving knife move to a carving position of an outer rim of the wheel, then the servo motor A drives the wheel to rotate, meanwhile, the carving machine controls the carving knife to carve characters on the outer rim of the wheel, and via controlling the rotation speed of the servo motor A, the carving machine completes the circumferential carving work of the outer rim of the wheel.
The present invention can meet the requirement of carving the characters on the wheel, meanwhile has the characteristics of simple structure, convenience for manufacturing, stable performance and high precision that can meet the machining requirement, and can also meet the requirement of automatic production.
In the figures, 1-rack, 2-chasis, 3-lifting cylinder, 4-bracket A, 5-bearing block, 6-linear bearing, 7-mounting plate, 8-guide shaft, 9-lifting shaft, 10-servo motor A, 11-synchronous pulley A, 12-connection plate, 13-synchronous belt, 14-synchronous pulley B, 15-pedestal, 16-conection shaft A, 17-servo motor B, 18-shaft sleeve A, 19-lower end cover, 20-connection shaft B, 21-shaft sleeve B, 22-oil cylinder, 23-bearing A, 24-end cover, 25-gland, 26-bearing B, 27-chassis, 28-flange plate, 29-pin roll, 30-spring, 31-expanding petal, 32-connection shaft B, 33-protection, 34-expanding core, 35-servo motor C, 36-lead screw A, 37-linear guide rail A, 38-sliding rack A, 39-linear guide rail B, 40-lead screw B, 41-servo motor D, 42-sliding rack A, 43-carving machine, 44-carving knife, and 45-bracket B.
In the following, the details and working conditions of a specific device provided by the present invention are described in combination with the figures.
An automatic carving device for a wheel provided by the invention is composed of a rack 1, a chassis 2, a lifting cylinder 3, brackets A 4, bearing blocks 5, linear bearings 6, mounting plates 7, guide shafts 8, a lifting shaft 9, a servo motor A 10, a synchronous pulley A 11, a connection plate 12, a synchronous belt 13, a synchronous pulley B 14, a pedestal 15, a connection shaft A 16, a servo motor B 17, a shaft sleeve A 18, a lower end cover 19, a connection shaft B 20, a shaft sleeve B 21, an oil cylinder 22, bearings A 23, end covers 24, a gland 25, bearings B 26, a chassis 27, a flange plate 28, pin rolls 29, springs 30, expanding petals 31, a connection shaft C 32, a protection 33, an expanding core 34, a servo motor C 35, a lead screw A 36, a linear guide rail A 37, a sliding rack 38, a linear guide rail B 39, a lead screw B 40, a servo motor D 41, a sliding rack B 42, a carving machine 43, a carving knife 44, and a bracket B 45. The chassis 2 and the bracket B 45 are fixed on the rack 1, the mounting plates 7 are fixed on the chassis 2 via the brackets A 4, the bearing blocks 5 are fixed on the mounting plates 7, the lifting shaft 9 is installed on the bearing blocks 5 via the linear bearings 6, two ends of the lifting shaft 9 are connected with the connection plate 12 and an output shaft of the lifting cylinder 3 respectively, the servo motor A 10 and the pedestal 15 are fixed on the connection plate 12, the shaft sleeve A 18 is installed on the pedestal 15 via the bearings A 23 and the end covers 24, the synchronous pulley A 11 is connected with an output shaft of the servo motor A 10, the synchronous pulley B 14 is connected with the connection shaft A 16, and the synchronous belt 13 is connected with the synchronous pulley A 11 and the synchronous pulley B 14, respectively.
The lower end cover 19, the gland 25 and the chassis 27 are fixed on the shaft sleeve A 18, the servo motor B 17 is installed at the lower end cover 19, the shaft sleeve B 21 is installed on the shaft sleeve A 18 via the two rows of bearings B 26 and the gland 25, the oil cylinder 22 is fixed in the shaft sleeve B 21, an output end of the oil cylinder 22 is connected with the connection shaft C 32. the servo motor B 17 is connected with the shaft sleeve B 21 via the connection shaft B 20, the expanding core 34 is connected with the shaft sleeve B 21 via the connection shaft C 32, the expanding core 34, the connection shaft C 32 and the shaft sleeve B 21 are circumferentially locked without relative rotation, the connection shaft C 32 and the shaft sleeve B 21 can relatively move axially, the flange plate 28 is fixed on the chassis 27, eight uniformly distributed T-shaped sliding chutes are formed in an inner cavity of the flange plate 28 and the chassis 27, bottom surfaces of the eight expanding pedals 31 are T-shaped structures respectively matched and in one-to-one correspondence with the eight T-shaped sliding chutes, the expanding pedals 31 can slide smoothly in the sliding chutes with high precision, the inner side wall of each expanding pedal 31 is a slope of 15 degrees, and two ends of each of the eight springs 30 are connected with the flange plate 28 and the corresponding expanding pedal 31 respectively; side surfaces of the expanding core 34 comprise two sets of slopes 34-1 and slopes 34-2 of 15 degrees which are uniformly distributed at intervals, the number of slopes in each set is eight, two slopes have a height difference, side walls of the upper ends of the two sets of slopes join at a conical surface 34-3, under the combined effect of the tensile force of the oil cylinder 22 and the elastic force of the springs 30, when the expanding core 34 is placed at a bottommost position, side walls of the expanding pedals 31 contact the conical surface 34-3 of the expanding core 34, the servo motor B 17 drives the expanding core 34 via the connection shaft B 20, the shaft sleeve B 21 and the connection shaft C 32 to rotate for 22.5 degrees, and the expanding pedals 31 are matched with the slopes and can convert between the slopes 34-1 and 35-2 of the expanding core 34. The oil cylinder 22 drives the connection shaft C 32 and the expanding core 34 to move up and down, by the slope cooperation of the expanding pedals 31 and the slopes of the expanding core 34, the eight expanding pedals 31 synchronously move centripetally and centrifugally along the eight uniformly distributed T-shaped sliding chutes formed in the inner cavity of the flange plate 28 and the chassis 27, and thereby the eight expanding pedals 31 achieves the high-precision synchronous expanding and shrinking function; as the two sets of uniformly spaced slopes of the side surfaces of the expanding core 34 have the height difference, the servo motor B 17 drives the expanding core 34 to rotate for 22.5 degrees, the expanding pedals 31 are matched with the slopes and can convert between the slopes 34-1 and 34-2 of the expanding core 34, and thereby the expanding and shrinking diameter of the pedals 31 changes within two different ranges, and finally the expanding pedals achieve large-stroke expanding and shrinking.
The chassis 27 and the flange plate 28 are provided with corresponding pin holes, and the pin rolls 29 are connected with the pin holes of the chassis 27 and the flange plate 28 respectively, thus ensuring the assembly precision of the chassis 27 and the flange plate 28.
The servo motor C 35 and the linear guide rail A 37 are fixed on the mounting bracket 45, the lead screw A 36 is connected with the sliding rack A 38 and the servo motor C 35, the servo motor C 35 can drive the sliding rack A 38 via the lead screw A 36 to move up and down along the linear guide rail A 37; the linear guide rail B 39 and the servo motor D 41 are fixed on the sliding rack A 38, the lead screw B 40 is connected with the sliding rack B 42 and the servo motor D 41, a runout detector 43 is installed on the sliding rack B 42, a detection roll 44 is installed on the runout detector 43, the servo motor D 41 can drive the sliding rack B 42, the runout detector 43 and the sliding rack B 42 via the lead screw B 40 to move left or right along the linear guide rail B 39.
When in actual use, a wheel is conveyed to a working position of the device via a roller way, compressed air is fed, the lifting cylinder 3 drives a clamping mechanism to raise, the flange surface of the wheel contacts the flange plate 28, and then the lifting cylinder 3 lifts the wheel to a specified position. An oil cylinder rod of the oil cylinder 22 is in a shrunk state, and under the effect of the springs 30, the slopes of the expanding pedals 31 contact the upper conical surface of the expanding core 34. According to the size of the center hole diameter of the wheel, by rotating the expanding core 34 for a specific angle under the driving of the servo motor A 10, the slopes of the expanding pedals 31 are matched with the corresponding slopes of the expanding core 34, then the oil cylinder 22 starts operation, the oil cylinder 22 overcomes the elastic force of the springs 30 to drive the connection shaft C 32 and the expanding core 34 to move upwards, by the slope cooperation of the expanding pedals 31 and the slopes of the expanding core 33, each expanding pedal 31 synchronously moves towards the outer side along the eight uniformly distributed T-shaped sliding grooves formed in the inner cavity of the flange plate 28 and the chassis 27, and finally the expanding pedals 31 contact a center hole of the wheel, and the positioning and expanding process of the wheel is completed. According to various size parameters for machining the wheel, under the control of the servo motor C 35 and the servo motor D 41, the carving machine 43 and the carving knife 44 move to a carving position of an outer rim of the wheel, then the servo motor A 10 drives the wheel to rotate, meanwhile, the carving machine 43 controls the carving knife to carve characters on the outer rim of the wheel, and via controlling the rotation speed of the servo motor A 10, the carving machine 43 completes the circumferential carving work of the outer rim of the wheel.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201610492421.X | Jun 2016 | CN | national |
