Patent Application
20140201945
The present invention is related to an automatic cleaning device, particularly to an automatic cleaning device for cleaning suction holes of a roller.
BACKGROUND
On the production of light and soft products (such as, toilet paper, cloth, films, for example), a roller provided with several suction holes is often utilized to suck these kinds of light and soft products. Moreover, these light and soft products are capable of being conveyed successfully and then to be processed on the production line by means of the rotation of the roller.
Dust in air or dust generated from the materials of these kinds of light and soft products themselves may be sucked into the suction holes of the roller one after another, while the products are sucked by the suction holes. In the suction holes, after a period of time, dirt accumulated with dust may be aggregated, and then block is likely to be generated. The capability of suction of the roller may be reduced so as to affect the conveying of products, on the condition of the occurrence of block in a part of the suction hole.
In the past, backwashing (or referred to as positive pressure wash) is utilized to wash the suction holes for avoiding the generation of block in the suction holes. In backwashing, air is poured into the interior of the roller to blow dirt away together with the air source through the suction holes, such that the block of dirt in the suction holes is avoided.
When backwashing is utilized for washing the suction holes of the roller, however, there often exist problems as follows:
(1) It is probable to blow dirt accumulated in the apertures of the suction holes away completely by means of backwashing if the suction hole is not blocked entirely yet. Nevertheless, it is ultimately impossible to blow dirt accumulated in the suction holes away by means of backwashing if the block in the suction holes is serious. In this case, slowly pricking each suction hole one after another with a sharp needle manually is only way for cleaning. Thus, inspection and cleaning should be laborious and time-consuming.
(2) The roller must be shut down when backwashing is used for washing the suction holes. Moreover, the roller must be shut down frequently for maintenance and cleaning, which results in an increased downtime of production line and thus a reduced production efficiency, correspondingly, so as to avoid the situation of serious block resulted from too much dirt accumulated in the suction holes.
(3) If the suction holes of the roller are cleaned by means of backwashing, dirt blown away from the suction holes may be scattered over the equipment or working platform and then should be cleaned in a laborious and time-consuming way, leading to bother in maintenance.
It is one object of the present invention to provide an automatic cleaning device, comprising at least one blowing device, used for cleaning suction holes of a roller by air blowing, capable of not only blowing dust or dirt in the suction holes of the roller away effectively so as to keep the suction holes clean and ventilated all the time, but also cleaning the suction holes by air blowing without the need for shutting down the roller so as to avoid the shutdown of roller to effect the production efficiency of product.
It is one object of the present invention to provide an automatic cleaning device, in which the blowing device is mounted on a moving means, in such a way that the blowing device is capable of being moved alongside the face of the roller under the manipulation of the moving device so as to clean each suction hole by air blowing one after another.
It is one object of the present invention to provide an automatic cleaning device, in which a suction device is further provided around the periphery of the blowing device, in such a way that the automatic cleaning device is allowed to clean the suction holes by air blowing and by air sucking via the blowing device and the suction device, so as to keep the suction holes of the roller in a better unobstructed condition.
To achieve above objects, the present invention provides an automatic cleaning device, comprising one or more blowing devices, provided alongside a face of a roller having several suction holes, for cleaning the suction holes of the roller by air blowing.
In one embodiment of the present invention, further comprising a moving means, the blowing device being provided on the moving means, the blowing device being allowed to move alongside the face of the roller under the manipulation of the moving means, so as to clean each of the suction holes of the roller in succession one after another by air blowing.
In one embodiment of the present invention, wherein the moving means comprises: a slide rail, wherein the blowing device is fixed on a fixing seat and then mounted on the slide rail via the fixing seat; at least two pulleys; a belt, provided around a rim of the pulley and joined with the fixing seat; and at least one servo motor, fixedly provided on a shaft of the pulley, used to manipulate the rotation of the pulley, such that the blowing device is carried by the belt to slide on the slide rail, and the blowing device is then moved.
In one embodiment of the present invention, wherein the blowing device has been operated for a predetermined blowing duration with respect to one of the suction holes every time, the blowing device is manipulated by the servo motor to move toward the next suction hole subsequently, so as to clean the next suction hole by air blowing.
In one embodiment of the present invention, further comprising a fixing platform provided alongside the face of the roller, wherein a plurality of the blowing devices are provided on the fixing platform, each of the blowing devices is allowed to clean corresponding one of the suction holes, respectively, by air blowing.
In one embodiment of the present invention, further comprising one or more suction devices, the suction devices being provided around the periphery of the blowing device, so as to clean the suction holes and/or the face of the roller by air suction.
Referring to
The automatic cleaning device 200 of the present invention comprises a blowing device 21 provided alongside the face of the roller 100. While the roller 100 is rotated, the blowing device 21 is simultaneously operated to clean each suction hole 11 on the face of the roller 100 by air blowing one after another, so as to blow dust or dirt adhered to the aperture of each suction hole 11 away.
Furthermore, the automatic cleaning device 200 of the present invention further comprises a moving means 23, and the blowing device 21 is mounted on the moving means 23. The blowing device 21 may be moved alongside the face of the roller 100 by the manipulation of the moving means 23. As illustrated in FIGS. 3(A)-(C), the blowing device 21 is manipulated by the moving means 23 so as to move to the left alongside the face of the roller 100, and then move back to the right when the position of the last suction hole 11 is reached. Thus, the blowing device 21 is allowed to move to the position of each suction hole 11 in succession, and then, operated to clean each suction hole 11 by air blowing one after another due to this repeated motion.
In one embodiment of the present invention, the detailed construction of the moving means 23 comprises a slide rail 231, at least two pulleys 233, a belt 235 and at least one servo motor 237. The blowing device 21 is fixed on a fixing seat 211, and then mounted on the slide rail 231 via the fixing seat 211. The belt 235 is provided around the rim of the pulley 233, and joined with the fixing seat 211 via a pressure plate 213. The servo motor 237 is fixedly provided on a shaft of the pulley 233. When the blowing device 21 is desired to move, the servo motor 237 is allowed to manipulate the rotation of the pulley 233, followed by rotating the belt 235, provided around the pulley 233, together with the pulley 233. The blowing device 21 is carried by the rotating belt 235 to slidingly move on the slide rail 231, in such a way that the blowing device 21 may be moved successfully.
Although a predetermined group of members is used as the above-mentioned moving means 23 of the present invention, it should be also appreciated by those skilled in the art that each member in this group may be replaced, changed or varied readily. For instance, a ball screw rod or a linear screw rod is used instead of the belt 235, in such a way that the blowing device 21 is carried by the ball screw rod or the linear screw rod to slide on the slide rail 231. In other words, the detailed construction of the above-mentioned moving means 23 is only one of the embodiments of the present invention. It should be also understood by those skilled in the art that any related means enabling the blowing device 21 to move alongside the face of the roller 100 should be included in the scope of protection of patent claimed by the present invention.
Furthermore, a predetermined blowing duration is set for each suction hole 11 in the automatic cleaning device 200 of the present invention. Once the blowing device 21 has been operated for the predetermined blowing duration with respect to one of the suction holes 11, the automatic cleaning device 200 is allowed to manipulate the blowing device 21 to move toward next suction hole 11 subsequently, and then, clean the next suction hole 11 by air blowing. In this case, the blowing device 21 is allowed to move to the position of each suction hole 11 so as to clean each suction hole 11 periodically by air blowing through the setting of blowing duration.
Referring to
Referring to
Referring to
When the roller 100 is rotated, the suction hole 11 of the roller 100 is rotated to the position alongside the suction device 30 firstly, in such a way that some dust or dirt adhered to the aperture of each suction hole 11 may be sucked away by air sucking of the suction device 30. Subsequently, the suction hole 11 of the roller 100 is rotated to the position alongside the blowing device 21, in such a way that residual dust or dirt adhered to the aperture of each suction hole 11 may be further blown away under the air blowing of the blowing device 21. Thereby, each suction hole 11 may be kept in a better unobstructed condition due to cyclic air sucking and blowing acted upon the suction hole 11.
Additionally, besides dust or dirt adhered to the aperture of each suction hole 11, dust or dirt blown away by the blowing device 21 may be also sucked away by the suction device 30, so as to avoid the dust or dirt blown away by the blowing device 21 adhered to the face of the roller 100, thus keeping the face of the roller 100 clean.
As illustrated in
To sum up, the blowing device 21 and/or the suction device 30 may be used by the automatic cleaning device 200/201 to clean the suction holes 11 of the roller 100 by air blowing and/or sucking, capable of not only blowing and /or sucking dust or dirt in the suction holes 11 of the roller 100 away effectively so as to keep the suction holes 11 clean and ventilated all the time, but also cleaning the suction holes 11 by air blowing and/or sucking without the need for shutting down the roller 100 so as to avoid the shutdown of roller 100 to effect the production efficiency of product.
The present invention is not limited to the above-described embodiments. Various alternatives, modifications and equivalents may be used. Therefore, the above embodiments should not be taken as limiting the scope of the invention, which is defined by the appending claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102101959 | Jan 2013 | TW | national |
