1. Field of the Invention
The present invention relates generally to systems and methods for automatically filtering a cooking medium in a cooking apparatus, such as a fryer.
2. Description of Related Art
Known fryers, e.g., open-well fryers and pressure fryers, are used to cook various food products, e.g., poultry, fish, or potato products. Such fryers include a cooking vessel, e.g., a frypot, and the cooking vessel is filled with a cooking medium, e.g., an oil, a liquid shortening, or a meltable-solid shortening. Such fryers also include a heating element, e.g., an electrical heating element, such as a heating coil, or a gas heating element, such as a gas burner and gas conveying tubes, which heat the cooking medium in the cooking vessel. After the cooking medium reaches a preset cooking temperature, the food product is placed into the cooking medium, such that the food product is cooked in the cooking medium. For example, the food product may be positioned inside a product holder, e.g., a wire basket, and submerged in the cooking medium for a predetermined amount of time sufficient to cook or to complete the cooking of the food product. The amount of time sufficient to cook or to complete the cooking of the food product at a given cooking temperature depends on the type of food product which is cooked. Moreover, the cooking medium is used during several cooking cycles before the cooking medium inside the cooking vessel is filtered, replaced, or supplemented with a new or filtered supply of cooking medium.
Cooking medium may be filtered periodically to maintain cooking quality and to prolong the operational lifetime of the cooking medium. The filtering process removes cooking by-product, e.g., suspended food particles, ranging from dust-sized particles to larger pieces of crackling and small pieces of food product. Known contemporary filtering systems require the operator to manipulate manual valves to route the cooking medium through the filter and to return it to a cooking vessel, e.g., a frypot, disposed within the fryer. Even experienced operators may open or close the valves incorrectly, which increases operating expenses through lost time. Periodically, the drain pan under the fryer may be removed for cleaning or to discard the cooking medium. If the operator forgets to replace the drain pan and opens the drain valve, the cooking medium drains onto the floor and be wasted, which greatly increases operating expenses. Moreover, it is desirable to filter the cooking medium for an appropriate time period. If the filter time is too short, the cooking medium may not be not adequately filtered. If the filter time is too long, operating efficiency is impaired, and cooking medium quality may be unnecessarily degraded by mechanical agitation and oxidation.
In addition, multiple frypots may be connected to a single drypan. Each frypot may be designated for cooking a different food product, e.g., chicken, french-fried potatoes, and fish. The flavor characteristics of each of these food products may become infused in the cooking medium. As a result, mixing cooking medium from frypots designated for different food products during filtering may adversely affect food quality, e.g., cooking chicken in a significant quantity of fish flavored cooking medium may result in “fishy” chicken. A manual filtering system may permit an operator to simultaneously filter cooking medium for frypots designated for different food products, which may reduce the quality of cooked food product for the reasons noted above.
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Handles 22, 26 may be located in cabinet 20 beneath frypot 16, and may not be clearly marked. The above-described procedure is not intuitive unless the operator understands the logic and plumbing of the filter system, which generally is not the case for untrained operators. In known filtering systems, handles 22, 26 may be turned opposite directions to achieve the same result, in part because of design limitations within cabinet 20, which may add another element of complexity that may lead to operator error. Further, if one of the sequence of steps is omitted or executed out of order, then, at best, the operating efficiency of the fryer apparatus is impaired, and, at worst, the pump or frypot may be damaged. Even trained, experienced operators may omit or switch steps during the rush of peak cooking periods, e.g., the “lunch-rush.”
Therefore, a need has arisen for filtering systems and methods for a cooking apparatus that overcome these and other shortcomings of the related art. A technical advantage of the present invention is that automatic filtering prevents incorrect valve operation, so that the filtering process is performed substantially correctly each time. Another technical advantage of the invention is that operating profits may be increased by reducing the personnel training needed by providing a “one-touch filtering” system where the operator need only actuate a single switch to accomplish filtering. Yet another technical advantage of the invention is that precise control of the filtering cooking medium may be achieved. Still another technical advantage of the invention is that mixing of significant amounts of cooking medium from frypots used to cook different food products, which may adversely affect cooked food product quality, may be reduced or eliminated.
The systems and methods of the invention are suitable for use with automatic cooking medium level control systems and methods, such as those disclosed in the nonprovisional patent application, Attorney Docket No. 018853.0773, filed on Nov. 27, 2006, entitled “AUTOMATIC OIL LEVEL CONTROL SYSTEMS AND METHODS,” the disclosure of which is hereby incorporated by reference in its entirety.
According to an embodiment of the present invention, a method for automatically filtering a cooking medium of a cooking apparatus comprises the steps of requesting filtering of the cooking medium; determining whether the cooking medium in a cooking vessel of the cooking apparatus is in suitable condition for filtering in response to the filtering request; and filtering the cooking medium in the cooking vessel upon the determination that the cooking medium in the cooking vessel is in suitable condition for filtering. The filtering step further comprises the steps of: opening a drain valve for draining the cooking medium from the cooking vessel; opening a fill valve for introducing the cooking medium to the cooking vessel before closing the drain valve; draining the cooking medium from the cooking vessel; passing the cooking medium through a filter; introducing the filtered cooking medium into the cooking vessel; closing the drain valve before closing the fill valve; and closing the fill valve.
According to another embodiment of the present invention, a system for automatically filtering a cooking medium of a cooking apparatus comprises: a first cooking vessel; a first drain valve disposed on a first fluid communication path between the first cooking vessel and a drain manifold; a filter container having fluidly connected to the drain manifold on a manifold drain path; a fill manifold fluidly connected to the filter container on a manifold fill path; a first fill valve disposed on a second fluid communication path between the fill manifold and the first cooking vessel; a pump for conveying the cooking medium from the drain path to the fill path through the filter container; a controller configured to selectively operate the first drain valve and the first fill valve to regulate a flow of cooking medium to and from the first cooking vessel; and a single switch configured to send a control signal to the controller upon actuation of the switch.
According to yet another embodiment of the invention, a system for automatically filtering a cooking medium of a cooking apparatus comprises a cooking vessel; a drain valve disposed on a first fluid communication path between the cooking vessel and a filter container; a fill valve disposed on a second fluid communication path between the filter container and the cooking vessel; a pump disposed on one of the first path and the second path for conveying the cooking medium from the first path to the second path through the filter container; a controller configured to selectively operate the drain valve and the fill valve to regulate a flow of cooking medium to and from the cooking vessel; and a single switch configured to send a control signal to the controller in response to actuating the switch.
According to still yet another embodiment of the invention, a system for automatically filtering a cooking medium of a cooking apparatus comprises means for requesting filtering of the cooking medium; means for determining whether the cooking medium in a cooking vessel of the cooking apparatus is in suitable condition for filtering; means for filtering the cooking medium in the cooking vessel upon a determination that the cooking medium in the cooking vessel is in suitable condition for filtering; and means for indicating one of the means for filtering is operating and the cooking medium is not suitable for filtering. The means for filtering further comprises a drain valve means for operating a drain valve for draining the cooking medium from the cooking vessel; a fill valve means for operating a fill valve for introducing the cooking medium to the cooking vessel; means for draining the cooking medium from the cooking vessel; means for passing the cooking medium through a filter; and means for introducing the filtered cooking medium into the cooking vessel.
Other objects, features, and advantages of the present invention will be apparent to persons of ordinary skill in the art in view of the foregoing detailed description of the invention and the accompanying drawings.
For a more complete understanding of the present invention, needs satisfied thereby, and the objects, features, and advantages thereof, reference now is made to the following description taken in connection with the accompanying drawings.
Preferred embodiments of the present invention, and their features and advantages, may be understood by referring to
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Cooking vessel 116 may comprise a drain at an inlet of a drain path 124 fluidly connecting vessel 116 to a filter container 130, e.g., a drain pan or a filter canister. A drain valve 122, which may be a solenoid valve, may be disposed on drain path 124 to selectively permit cooking medium to drain from vessel 116 in response to a control signal from a controller C. Preferably, drain valve 122 is a linearly actuated valve to reduce the likelihood that cooking by-product may obstruct valve 122. Cooking medium may pass through filter container 130 and return to vessel 116 via a filter or a fill path 128. A second filter container (not shown) that may serve as a backup filter also may be connected to paths 124, 128, when a filter in container 130 requires replacing or otherwise malfunctions. A filter or a fill valve 126, which also may be a solenoid valve, may be disposed on filter path 124 to selectively permit cooking medium to be intoduced into vessel 116 in response to a control signal from controller C.
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Drain and fill manifolds (not shown) may be disposed on the respective drain and fill paths, such an arrangement may permit the use of a smaller filter container that has an insufficient capacity to hold the entire volume of cooking medium within vessel 116, or may allow multiple vessels to be connected to the same filter container wherein a multiple vessel, fryer apparatus may use a single filtering system, as shown, for example, in
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Drain manifold 340 may be connected fluidly to filter container 330 on a manifold drain path 345. An outlet (not shown) a filter container 330 may be fluidly connected to a filter or a fill manifold 350 through a manifold filter or fill path 355. A pump 327 may be disposed on either manifold path 345, 355 to draw cooking medium through filter container 330. Here, pump 327, which may be responsive to a control signal from controller C, is shown as disposed on manifold drain path 345. Filter manifold 350 may be fluidly connected to each vessel 316, 356, 376 via a respective filter path 328, 368, 388. A filter valve 326, 366, 386 responsive to a control signal from controller C may be disposed on each filter path 326, 366, 386.
Controller C may be actuated by an operator using a single switch 344, e.g., a mechanical or an electronic switch. An indicator 342 coupled to controller C may give a visual or audible indication that filtering of cooking medium from at least one vessel 316, 356, 376 is being performed, or that the cooking medium in at least one of the vessels is not suitable, i.e., not ready, for filtering. Indicator 342 may also indicate that the cooking medium needs filtering, such indication may be based on a predetermined number of cooking cycles for which the cooking medium has been used or sensing the condition of the cooking medium to determine that it is no longer suitable or efficient for cooking food product.
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While the invention has been described in connection with preferred embodiments, it will be understood by those of ordinary skill in the art that other variations and modifications of the preferred embodiments described above may be made without departing from the scope of the invention. Other embodiments will be apparent to those of ordinary skill in the art from a consideration of the specification or practice of the invention disclosed herein. The specification and the described examples are considered as exemplary only, with the true scope and spirit of the invention indicated by the following claims.