This invention involves a drain system which prevents overflow by utilizing a magnetic device.
Traditional sinks have drains with manually operated stoppers. Some of these sinks have an additional, overflow hole near the upper edge of the sink to prevent accidental overflow. Some newer glass bowl sinks, other decorative sinks, and other traditional sinks do not have overflow holes. Neither the sink with drain only, nor the sink with drain plus overflow hole configuration is very reliable at preventing overflow. Sink overflows result in unnecessary and preventable waste and damage.
A novel automatic drain and valve are disclosed herein, for use in conjunction with a manual drain valve on sinks with or without overflow holes. A typical manual drain valve allows waste water to pass from a sink to a drain pipe. According to the present disclosure, a bypass port is located above the manual drain valve poppet to allow the waste water to pass to the automatic valve when the manual drain valve is closed. The automatic valve is also connected to the drain pipe via an alternate drain path. The alternate drain path returns to the drain pipe below the manual valve, thus effecting a bypass around the closed manual drain.
Another aspect of the present invention is to provide an automatic drain device for a sink comprising a manual drain valve, which when closed, is operable to shut-off fluid drain to a drain pipe. The device also includes an automatic magnetic valve in fluid communication with the drain pipe and operable to automatically open a bypass drain path for overflow fluid from the sink to the drain pipe when the manual drain valve is closed.
A further aspect of the present invention is to provide a method to automatically drain a sink with an automatic drain comprising the steps of: closing a manual drain valve, allowing water to accumulate in the sink, and automatically opening a bypass drain path to the drain pipe when the water in the sink is at or above an overflow level.
Additional aspects will become more readily apparent from the detailed description and drawings.
Aspects and configurations of the disclosure will become more apparent from the detailed description set forth below when taken in conjunction with the drawings in which like reference characters identify corresponding elements throughout.
As shown in
The manual drain valve 1 is further described with reference to
The lower body 17 of the manual drain valve 1 can move relative to the valve stem 19, but they are held apart by spring 15 which is coupled to the valve stem 19. A poppet 13 is attached to the valve stem 19 between the drain cover 18 and the spring 15. Poppet 13 closes the fluid path through the valve when it is held against the valve seat 12 by the stopper hinge 20.
In one embodiment, the lower end of valve stem 19 has a groove 16 for containing one end of stopper hinge 20. The other end of the stopper hinge 20 is connected to lower body 17. Optionally, a magnet (not show in
As illustrated in
When the manual drain valve 1 is closed, the water or fluid in the sink can accumulate. If the water level in the sink begins to spill over the top of the sink an overflow level has been reached. An overflow level can be reached even in a sink with an overflow hole if the rate of inflow exceeds the rate of drainage through the overflow hole. When the water is maintained at a user-determined level that is below the top of the sink, the water or fluid is at a safety level.
The automatic drain disclosed herein can help maintain the water or fluid level in the sink at a safety level by connecting a bypass line 3 above the manual drain poppet 13. Thus, when the manual drain valve 1 is closed, water will travel through the bypass line 3 towards automatic drain valve 5. The bypass line 3 is connected to a lower body portion of the automatic drain valve 5. The lower and upper body portions of the automatic drain valve 5 are separated by a float valve seat 11 with corresponding float stopper 4, designed to seal against the float valve seat 11. A return line 7 connects the upper body portion of the automatic drain valve 5 to the drain pipe 2 at a location beyond the manual drain valve 1.
When the automatic drain valve 5 is empty, the float stopper 4 seals the drain by seating against the float valve seat 11. The float stopper 4 is held against valve seat 11 by gravity and magnetism. As the float stopper 4 comprises at least some amount of ferrous material it has a weight and is attractable by a magnet force. In the automatic drain valve 5, a float control magnet 6 is located opposite the float stopper 4 in the lower body portion. The float control magnet 6 is connected to a height adjustable overflow level slide 8. The retaining force of the float stopper 4 against the float valve seat 11 can be changed by altering the distance between the float stopper 4 and the float control magnet 6. As the distance between the float stopper 4 and the float control magnet 6 decreases by moving the overflow level slide 8 towards the float valve seat 11, the retaining force is increased.
The float stopper 4 additionally includes enough material which is less dense than water to allow it to float. Thus, when the manual drain valve 1 is closed, the water in sink 10 begins to exert an upward pressure on the float stopper 4. When the safety level is exceeded, the pressure of the fluid in the sink creates buoyancy pressure sufficient to overcome the gravity and magnetic force acting on the float stopper 4. The float stopper 4 is lifted away from the float valve seat 11 and the water is then able to fill the upper body portion of the automatic drain valve 5 and exit through the return line 7 to the drain pipe 2. An air inlet 9 may be provided at the top of the automatic drain valve 5 to allow the water to fully exit the return line 7 and the drain pipe 2 when both valves 1,5 are closed.
As the water level in the sink decreases, so does the buoyancy pressure it is able to exert on the float stopper 4. Once the water level is at or below the safety level, the float control magnet 6 and gravity exert enough force on the float stopper 4 to overcome the buoyancy pressure and re-seat the float stopper 4 against the float valve seat 11. Thus, the water level in the sink 10 may be adjusted by moving the overflow level slide 8 in and out.
The automatic drain works as follows: when the drain cover 18 is pressed down, overcoming the resistance of spring 15, the poppet 13 and the valve stem 19 move downward relative to the valve lower body 17. The stopper hinge 20 stops at an upper stopping point in groove 16. The stopper hinge 20 moves within the upper stopping point and lower stopping point within groove 16, and a magnet installed on the back of the groove 16 ensures the stopper hinge 20 does not fall off the groove 16. Thus, the poppet 13 is pressed against the valve seat, shutting off flow to the drain pipe 2.
If water continues to enter the sink, the water will enter into automatic drain valve 5 through the bypass line 3. Initially, the water way will be shutoff due to the attraction by the float control magnet 6 on the float stopper 4.
As water continues to enter the sink, the safety level is exceeded, resulting in a pressure sufficient to overcome the float control magnet 6, lifting float stopper 4 away from the float valve seat 11. Hence, the water is able to pass through the automatic drain valve 5 to the return line 7 and is drained through drain pipe 2.
When the water level in sink 10 is reduced, and the water level is lowered to the safety level, the water pressure is reduced. Float control magnet 6 attracts the float stopper 4 back to the float valve seat 11, stopping the water flow. When water is continuously added into the sink, the system works automatically. The water safety level in the sink 10 can be set and adjusted by using the overflow level slide 8.
When the drain cover 18 is pressed again, poppet 13 and the valve stem 19 move upward with the spring 15 relative to lower valve body 17. The stopper hinge 20 leaves an upper stopping point and returns to a lower stopping point, the poppet 13 separates from the valve seat 12, and the water is drained through drain pipe 2.
The mounting hardware 104 and drain flange 106 have a through-hole aligned with a central (longitudinal) axis of the valve sleeve 102. A shoulder 103 exists between the mounting hardware 104 and an upper end of the valve sleeve 102. The drain cover 108 is shown above drain flange 106. The drain cover 108 is intended to be placed in the sink to manually actuate the manual drain valve 120 and to provide a decorative cover for the drain hole. The operation of the drain cover 108 and the manual drain 120 are described above in conjunction with the first embodiment.
Turning now to
In general, valve bodies 126 and 156 are concentric with the valve sleeve 102. The stacked valve bodies 126 and 156 serve as a primary drain pipe (as shown by flow line A in
Turning now to
The manual drain valve 120 further includes a valve seat 134 and poppet 136 mounted in valve body 126. The valve seat 134 may be level with or below the lower end of the bypass port 132. When the drain cover 108 is pressed down, the passage through the valve seat 134 is closed by poppet 136. The addition of water will raise the level and amount of water in the sink.
As shown in
The valve body 156 further includes a lower coupling 170. The interior of the lower coupling 170 is threaded to mate and receive the threaded bottom end 155. The connection is sealed with an o-ring 166 or other sealing mechanism. O-ring 164 is intended to be recessed in a corresponding groove (not shown) in the interior of the lower coupling 170. The center of the lower coupling 170 is open to permit water to flow therethrough. The lower coupling 170 can connect to the plumbing system via threads 174 to transport drain water to a public utility system or septic system.
Turning briefly back to
With specific reference to
The automatic drain valve 150 has a chamber 180 that has a float valve seat 182 at the upper end which is in communication with inlet port 158 to receive overflow water therethrough. Thus, the float valve seat 182 functions as an opening to pass water, and as a smooth surface against which float stopper 184 can seat.
Float stopper 184 in this embodiment is shaped generally like a rivet and is positioned above and in the upper opening of chamber 180. Float stopper 184 is generally comprised of at least two materials divided into a float body 184a and a float magnetic area 190A. However, it is possible to construct a float stopper of a single material. In the exemplary embodiment, the float body 184A is made of a polymer, plastic or other waterproof and durable material. Float magnetic area 190A comprises a magnet or ferrous material which is attracted to, or creates a magnetic force.
In
As shown in
The distance from the magnetic area 190B to the magnetic area 190A determines the water safety level in the sink. Closing the distance, by raising 190B, strengthens the magnetic force and allows a higher water level in the sink, while increasing the distance, by lowering 190B, weakens the magnetic force and allows a lower water level in the sink.
As shown in
Once the level of water in the sink decreases below the safety level, the magnetic attraction between 190A and 190B will overcome the buoyancy pressure exerted by the overflow water and the float stopper 184 will re-seat against the float valve seat 182.
The float stopper is shown as a ball or a rivet-shape in the figures but the float stopper can have other shapes that are effective to stop the flow, such as, for example, wedge, conical, mushroom, tapered cylinder and the like. The float stopper may be comprised of a single or multiple materials which may include plastics, rubbers, foams, metals, metal-plastic composites, and other like durable and compliant materials. In addition, the float stopper may be attached to the automatic valve body by a hinge, tether, strap, or the like. The materials used to construct the valve bodies include metal, plastic or other sufficiently rigid materials.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Number | Date | Country | Kind |
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PCT/CN2006/003559 | Dec 2006 | CN | national |
CN200520145320.2 | Dec 2005 | CN | national |
This application is a United States national phase continuation application of co-pending international patent application number PCT/CN2006/003559, filed Dec. 22, 2006, which claims priority to Chinese patent application number 200520145320.2, filed Dec. 23, 2005, the disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2006/003559 | Dec 2006 | US |
Child | 11940078 | Nov 2007 | US |