Automatic feeder for workpieces of limp material

Information

  • Patent Grant
  • 5082267
  • Patent Number
    5,082,267
  • Date Filed
    Monday, December 4, 1989
    34 years ago
  • Date Issued
    Tuesday, January 21, 1992
    32 years ago
Abstract
Apparatus for automatically feeding workpieces of limp material one at a time and one after another from a stack thereof to a device for operating thereon, e.g. for feeding plies of fabric from a stack of plies to sewing apparatus, comprising an endless conveyor having spaced flights and gaps. The stack of workpieces is held under an upper reach of the conveyor. A pick-up is operable through the gaps to grasp the top workpiece of the stack and pick it up with the workpiece extending down into the gap for engagement of the bottom surface of the workpiece by the oncoming flight of the conveyor to complete the separation of the workpiece from the stack and to bring it to lie generally flat on the oncoming flight.
Description
Claims
  • 1. Apparatus for automatically feeding workpieces of limp material one at a time and one after another from a stack thereof to means for operating thereon, said apparatus comprising:
  • an endless conveyor having a forward-traveling upper reach for conveying said workpieces to said operating means and a lower return reach;
  • said conveyor having a series of flights spaced at intervals therealong with openings between the flights;
  • each flight being constructed for carrying a workpiece thereon with the workpiece lying on the flight and having a leading edge at that opening which leads the flight;
  • said conveyor having a pair of endless chains, each flight comprising a set of rods extending transversely with respect to the conveyor between the chains, the chains having means for removably mounting the rods at the ends of the rods whereby rods may be removed or added for changing the extent of each flight and the extent of each opening lengthwise of the conveyor;
  • means for driving the conveyor for forward travel of its upper reach;
  • means under the upper reach of the conveyor and between the upper and lower reaches of the conveyor for holding a stack of said workpieces; and
  • transfer means for picking up the top workpiece of the stack; separating it from the stack, and bringing it to lie on a flight;
  • said transfer means comprising pick-up means movable from a retracted position above the upper reach of the conveyor down through an opening in the conveyor into engagement with the top workpiece of the stack, said pick-up means being operable to grasp said top workpiece and then being movable back upwardly through said opening to effect separation of said workpiece from the stack and lifting of said workpiece to a position wherein it extends down in the opening from said pick-up means for engagement of its bottom surface by the leading edge of the oncoming flight to complete the separation of said workpiece from the stack and to bring it to lie generally flat on said oncoming flight, said pick-up means then releasing said workpiece to complete the laying thereof on said oncoming flight.
  • 2. Apparatus for automatically feeding workpieces of limp material one at a time and one after another from a stack thereof to means for operating thereon, said apparatus comprising:
  • an endless conveyor having a forward-traveling upper reach for conveying said workpieces to said operating means and a lower return reach;
  • said conveyor having a series of flights spaced at intervals therealong with openings between the flights;
  • each flight being constructed for carrying a workpiece thereon with the workpiece lying on the flight and having a leading edge at that opening which leads the flight;
  • means for driving the conveyor for forward travel of its upper reach;
  • means under the upper reach of the conveyor and between the upper and lower reaches o the conveyor for holding a stack of said workpieces; and
  • transfer means for picking up the top workpiece of the stack, separating it from the stack, and bringing it to lie on a flight;
  • said transfer means comprising pick-up means movable from a retracted position above the upper reach of the conveyor down through an opening in the conveyor into engagement with the top workpiece of the stack, said pick-up means being operable to grasp said top workpiece and then being movable back upwardly through said opening to effect separation of said workpiece from the stack and lifting of said workpiece to a position wherein it extends down in the opening from said pick-up means for engagement of its bottom surface by the leading edge of the oncoming flight too complete the separation of said workpiece from the stack and to bring it to lie generally flat on said oncoming flight, said pick-up means then releasing said workpiece to complete the laying thereof on said oncoming flight;
  • means for effecting engagement of said pick-up means with each successive top workpiece of the stack as the workpieces are picked up and separated from the stack;
  • the means for holding the stack comprising a vertically movable table and wherein means is provided for raising the table as workpieces are picked off to maintain the top workpiece generally at a relatively constant elevation for engagement thereof by the pick-up means; and
  • means mounting the table for movement laterally with respect to the conveyor between a position under the upper reach of the conveyor for the pick-up of the workpieces from a stack on the table and a position out from under the upper reach of the conveyor for loading a stack on the table.
  • 3. Apparatus as set forth in claim 2 having means for registration of the stack on the table relative to the position of the pick-up means.
  • 4. Apparatus for automatically feeding workpieces of limp material one at a time and one after another from a stack thereof to means for operating thereon, said apparatus comprising:
  • an endless conveyor having a forward-traveling upper reach for conveying said workpieces to said operating means and a lower return reach;
  • said conveyor having a series of flights spaced at intervals therealong with openings between the flights;
  • each flight being constructed for carrying a workpiece thereon with the workpiece lying o the flight and having a leading edge at that opening which leads the flight;
  • means for driving the conveyor for forward travel of its upper reach;
  • means under the upper reach of the conveyor and between the upper and lower reaches of the conveyor for holding a stack of said workpieces;
  • transfer means for picking up the top workpiece of the stack, separating it from the stack, and bringing it to lie on a flight;
  • said transfer means comprising pick-up means movable from a retracted position above the upper reach of the conveyor down through an opening in the conveyor into engagement with the top workpiece of the stack, said pick-up means being operable to grasp said top workpiece and then being movable back upwardly through said opening to effect separation of said workpiece from the stack and lifting of said workpiece to a position wherein it extends down in the opening from said pick-up means for engagement of its bottom surface by the leading edge of the oncoming flight to complete the separation of said workpiece from the stack and too bring it to lie generally flat on said oncoming flight, said pick-up means then releasing said workpiece to complete the laying thereof on said oncoming flight;
  • means for effecting engagement of said pick-up means with each successive top workpiece of the stack as the workpieces are picked up and separated from the stack;
  • the means for holding the stack comprising a vertically movable table and wherein means is provided for raising the table as workpieces are picked off to maintain the top workpiece generally at a relatively constant elevation for engagement thereof by the pick-up means; and
  • means engageable with the top of the stack on the table for holding down the stack, and means for raising said hold-down means to release the top workpiece of the stack, said means for raising the table including means for sensing the elevation of said hold-down means.
BRIEF SUMMARY OF THE INVENTION

The U. S. Government has a paid-up license in this invention and the right in limited circumstances to require the patent owner to license others on reasonable terms as provided for by the terms of contract No. DLA 900-87-C-0509 awarded by the Department of Defense. This invention relates to automatic feeders for workpieces of limp material, and more particularly to apparatus for automatically feeding workpieces of fabric or the like one at a time and one after another from a stack thereof to means such as a sewing machine for operation thereon. The invention is in the same general category as the apparatus shown, for example, in U.S. Pat. Nos. 3,670,674 and 4,157,823, being directed toward automating the sewing of workpieces of fabric or the like, and more particularly directed toward the separation and pick-up of a single fabric workpiece, referred to as a ply, from a stack of plies of fabric, and delivering the ply, lying flat, to sewing apparatus. Among the several objects of the invention may be noted the provision of an improved automatic feeder for workpieces of limp material, and particularly for automatically and efficiently feeding plies of fabric or the like, from a stack of plies, to apparatus such as a sewing machine for operating on the plies; the provision of such apparatus for automatically feeding the plies from the stack at relatively high speeds without shifting of the plies as they are fed forward; and the provision of such apparatus capable of handling a broad range of sizes of Plies. In general, apparatus of this invention for automatically feeding workpieces of limp material one at a time and one after another from a stack thereof to means for operating thereon comprises an endless conveyor having a forward traveling upper reach for conveying said workpieces to said operating means and a lower return reach. The conveyor has a series of flights spaced at intervals therealong with openings between the flights, each flight being constructed for carrying a workpiece thereon with the workpiece lying on the flight and having a leading edge at that opening which leads the flight, means being provided for driving the conveyor for forward travel of its upper reach. The apparatus further comprises means positioned under the upper reach of the conveyor and between the upper and lower reaches of the conveyor for holding a stack of said workpieces, and transfer means for picking up the top workpiece of the stack, separating it from the stack, and bringing it to lie on a flight. The transfer means comprises pick-up means movable from a retracted position above the upper reach of the conveyor down through an opening in the conveyor into engagement with the top workpiece of the stack, the pick-up means being operable to grasp said top workpiece and then being movable back upwardly through said opening to affect separation of said workpiece from the stack and lifting of said workpiece to a position wherein it extends down in the opening from said pick-up means for engagement of its bottom surface by the leading edge of the oncoming flight to complete the separation of said workpiece from the stack and to bring it to lie generally flat on said oncoming flight, said pick-up means then releasing said workpiece to complete the laying thereof on said oncoming flight.

US Referenced Citations (6)
Number Name Date Kind
3670674 Conner, Jr. Jun 1972
3768807 Spengler Oct 1973
4157823 Morton Jun 1979
4202441 Bourgeois May 1980
4579329 Frost et al. Apr 1986
4881479 Freermann Nov 1989
Foreign Referenced Citations (5)
Number Date Country
203802 Dec 1986 EPX
1948246 Mar 1971 DEX
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706552 Mar 1931 FRX
36247 Feb 1985 JPX