1. Field of the Invention
The present invention relates to an automatic feeding device that feeds recording medium one by one from the plural sheets thereof stacked thereon. The invention also relates to a recording apparatus provided with such automatic feeding device.
2. Related Background Art
A recording apparatus provided with an automatic feeding device performs the skew (diagonal conveyance) preventing operation, which adjusts the advancing direction of a sheet by enabling the tip of the sheet to abut against the nipping portion formed by a sheet feeding roller and a pinch roller facing it, before the recording sheet (recording medium) thus fed arrives at a recording area.
In the structure where the sheet feeding roller of a recording apparatus and an automatic feeding device are driven by use of one and the same driving source, there often adopted a structure in which a planetary arm and a planetary gear are used for switching the driving transmissions of the sheet feeding roller in order to prevent the automatic feeding device from being operated during a recording operation.
As shown in
When the sheet feeding operation begins by use of a driving source (not shown), the driving gear 135 rotates in the direction indicated by an arrow P shown in
In this state, the sheet-conveying roller 130 rotates in the direction in which the recording sheet 120 is conveyed reversely, and the sheet-feeding roller (not shown), which is connected with the sheet-feeding shaft gear 119, is caused to rotate in the direction in which the recording sheet 120 is conveyed to the recording area.
When the conveyance of the recording sheet 120 continues as it is, the leading end of the recording sheet 120 arrives at the nipping portion formed by the sheet conveying roller 130 and the pinch roller 129.
Here, the conveyance of the recording sheet 120 continues for a designated amount, and then, as shown in
The recording sheet 120, the preceding direction of which has been adjusted, is conveyed to the recording area by being pinched by the sheet conveying roller 130 and the pinch roller 129 as shown in
The structure of the conventional automatic sheet-feeding device described above has advantages such as to simplify the driving switching mechanism, and to control the automatic sheet-feeding device, among some others. However, only by the contact pressure of the separation roller to the sheet-feeding roller is used for generating the nip abutting force, which is needed for a recording medium to be bitten by the sheet-conveying roller. As a result, when the recording medium, which is comparatively thick or liable to slip, is fed, the abutting force becomes insufficient, and in some cases, it is disabled to bite such recording sheet into the nipping portion of the sheet-conveying roller.
Now, therefore, it is an object of the present invention to provide an automatic feeding device capable of biting recording medium stably into the nipping portion of the sheet-conveying roller and pinch roller in good condition, while keeping the structure of the device simply formed, and also, to provide a recording apparatus provided with such automatic feeding device.
In order to achieve the aforesaid object, the automatic feeding device of the present invention for feeding plural sheets of recording medium stacked on a stacking portion by separating them one by one comprises feeding means for carrying the recording medium stacked on the stacking portion; separating means for separating the recording medium one by one by abutting against the recording medium carried by the feeding means; and a front stage regulating member for confining the number of sheets of the recording medium advancing into the separating means. For this device, at least one of supporting members provided for both ends of the feeding means is made movable, and at least one of the supporting members is structured to move between plural positions during the execution of a series of feeding operations.
In accordance with the automatic feeding device of the present invention described above, recording medium abuts against the nipping portion formed between the sheet-conveying roller and pinch roller of the recording apparatus by the application of the contact force to be generated by the feeding means, and the separating means, which are in contact with the recording medium under pressure, and when the operation of adjusting the advancing direction of the recording medium (skew preventing operation) is executed, the feeding means is allowed to move in the direction in which it approaches the front stage regulating member, and then, the contact force that enables the recording medium to be in contact under pressure can also be generated between the feeding means and the front stage regulating member. Consequently, both the contact force generated by the feeding means and the separating means, and the contact force generated by the feeding means and the front stage regulating member act as forces that cause the recording medium to abut against the aforesaid nipping portion. Therefore, as compared with the case where the recording medium abuts against the nipping portion by only means of the former contact pressure, the recording medium can be bitten into the nipping portion in a better condition, and even such recording medium as a thick paper sheet or an easily slidable sheet, can be fed into the recording apparatus in good condition.
Also, it is preferable to form the structure in which the aforesaid plural positions include a first position for the feeding means to have a predetermined gap with the front stage regulating member, and a second position for the feeding means to form no gap with the front stage regulating member.
Further, it is preferable to from the structure in which the front stage regulating member is biased toward the feeding means, and to form the structure so as not to generate pressure between the front stage regulating member and the feeding means when the feeding means moves to the aforesaid second position.
With the structure thus arranged, the feeding means lies in the first position when the operation of separation, feed and conveyance is executed by the feeding means and separating means in order to generate the contact force only between the feeding means and separating means. Then, when the operation of adjusting the advancing direction of the recording medium by enabling the recording medium to abut against the nipping portion of the recording apparatus (skew preventing operation) is executed, the feeding means lies in the second position so as to make it possible to generate the contact force even between the feeding means and the front stage regulating member in addition to the aforesaid contact pressure. With the movement of the feeding means between the first position and the second position, it is made possible for the automatic feeding device to perform the operation of separation, feed, and conveyance, and that of skew prevention in good condition, respectively.
Further, the structure may be arranged to enable the feeding means to be in the first position before the initiation of feeding operation, and move in the direction toward the second position immediately after the feeding operation begins, and return to the first position during the separation of the recording medium by the separating means, and move to the second position during the operation of adjusting the advancing direction of the recording medium, and then, return to the first position when the feeding operation is completed. With the structure thus arranged, it becomes possible to perform a series of operations to separate, feed, and convey recording medium on the stacking portion, and then, to enable the recording medium to abut against the nipping portion of the recording apparatus for adjusting the advancing direction thereof in good condition.
Further, the feeding means may be structured to move in the direction substantially along straight line.
Also, it may be possible to form the feeding means by a sheet-feeding roller having a circular sightable shape on the side face, and to form the separating means by a separation roller provided with a torque limiter rotative by a predetermined torque.
Further, the structure may be formed so that the force of the feeding means to move the supporting member is generated by the relations of the vertical resistance N generated by the separating means abutting against the feeding means, the friction force F generated by the vertical resistance N between the feeding means and the recording medium, the tangential force Ft generated by the separating means, and an angle β formed by the straight line connecting the rotational center of the feeding means and the rotational center of the separating means, and the moving direction of the feeding means.
Further, it is preferable to form the structure so that the value of (1/tan β) obtainable on the basis of the angle β formed by the straight line connecting the rotational center of the feeding means and the rotational center of the separating means, and the moving direction of the feeding means is larger than the value of friction coefficient of the recording mediums themselves to be separated by the separating means. With the structure thus arranged, it becomes possible to enable the feeding means to return to the first position during the separating operation executed by the feeding means and separating means for separating recording mediums themselves in good condition.
Also, the recording apparatus of the present invention, which is provided with an automatic feeding device of the present invention described above comprises sheet-conveying means for conveying the recording medium from the automatic feeding device to the recording area; and skew preventing means for adjusting the advancing direction of the recording medium by use of the sheet-conveying means. Then, for this recording apparatus, the structure is arranged so that the sheet-conveying means, and the automatic feeding device are driven by one and the same driving source, and that the driving power is not transmitted from the driving source to the feeding means when the sheet-conveying means is driven to convey the recording medium in the direction of conveying the recording medium to the recording area, and then, the driving power is transmitted to the feeding means when the sheet-conveying means is driven in the direction of conveying the recording medium opposite to the aforesaid direction.
Since the recording apparatus of the present invention is provided with the automatic feeding device structured as described above, it is made possible to enable even such a recording medium as a thick paper sheet or an easily slidable paper sheet to be bitten into the nipping portion in good condition for the smooth performance of recording operation. Also, during the recording operation in which recording medium is conveyed to the recording area and recording is made thereon, driving power is not transmitted from the driving source to the feeding means of the automatic feeding device. The driving power is transmitted to the feeding means only when the recording operation is at rest, during which the recording medium is conveyed in the direction opposite to the aforesaid direction. As a result, it becomes possible to prevent the automatic feeding device from making any erroneous operation during the recording operation.
Hereinafter, with reference to the accompanying drawings, the description will be made of the embodiments in accordance with the present invention.
The automatic feeding device of the present embodiment is designed on condition that it is used integrally with the other devices of the apparatus. The automatic feeding device is not provided with any driving source of its own. Therefore, this automatic feeding device is the one to be driven by the driving power transmitted from the recording apparatus side, for example.
The automatic feeding device can be roughly divided into a sheet-stacking portion; a sheeting feeding and separating portion; and a double-conveyance preventing portion. These portions are arranged and driven by the driving transmission unit provided for the recording apparatus.
(A) The driving transmission unit provided for the recording apparatus. At first, with reference to
The aforesaid gears are connected with the driving gear 35. Here, the structure is arranged to rotate the driving gear 35 in the direction in which the recording sheet is conveyed by the sheet-conveying roller 30, and also, to rotate the driving gear 35 in the direction in which the recording sheet is reversely conveyed by the sheet-conveying roller 30.
The sun gear 38 and the planetary gear 39 are supported by the planetary arm 40 to give resistance to the planetary gear 39. Therefore, in accordance with the rotation of the sun gear 38, the planetary arm 40 rotates. By the utilization of such movements, the driving transmission from the planetary gear 39 to the sheet-feeding shaft gear 19 is switched. In other words, it is made possible to switch the transmission of the driving power and the non-transmission thereof to the sheet-feeding shaft gear 19 depending on the rotational direction of the sun gear 38.
In continuation, with reference to
As described above, in accordance with the present embodiment, the recording apparatus is structured so that only when the driving gear 35 rotates in the direction in which the sheet-conveying roller 30 conveys a recording sheet reversely, the driving power is transmitted to the automatic feeding device side.
So far, the driving transmission unit provided for the recording apparatus has been described.
(B) The sheet-stacking portion. Next, the description will be made of the structure of the sheet-stacking portion of the automatic feeding device.
As shown mainly in
The automatic feeding device is designed to deal with any width of recording medium within a predetermined widthwise range. Therefore, after plural recording sheets are stacked in the aforesaid gap along the sheet-conveyance reference portion 16a, the side guide 18 is allowed to move in the direction indicated by an arrow C in
The sheets, which are set between the aforesaid gap, are inclined to the plane of the recording apparatus. As a result, the sheets are biased downward due to the gravitation, and the leading ends thereof abut against the sheet-leading end regulating reference portion 15a fixedly arranged for the base 15. Here, in accordance with the present embodiment, the sheet-leading end regulating portion 15a is arranged in the form of ribs in order to reduce the load at the time of sheet feeding.
The rotational center of the pressure plate 16 lies on the upper end thereof, and it is made rotative around such center. Also, substantially on the extended line of the pressure plate 16, the sheet-feeding tray 41 is provided, and this sheet-feeding tray 41 is provided with a function to support the trailing end of the recording sheets thus set. One end of the sheet-feeding tray 41 is rotatively fixed to the external portion of the recording apparatus. When the recording apparatus is not used, it is possible to rotate the sheet-feeding tray 41 to fold it. For the sheet-feeding tray 41, buckling prevention ribs 42 are provided in order to prevent recording sheets to curled in the direction in which the leading end thereof is allowed to float up if thin sheets, such as plain sheets, are left intact for a long time in a state of being set on the tray.
It is arranged to regulate the movement of the pressure plate 16 by a pressure plate spring 17 (
(C) The sheet feeding and separating portion. Next, the description will be made of the sheet feeding and separating portion.
By the movements of pressure plate 16 at the specific timing described earlier, the recording sheet 20 (see
Although the uppermost recording sheet of those stacked is conveyed by the sheet-feeding roller in this manner, the friction force between the sheet-feeding roller 11 and the uppermost recording sheet is fundamentally larger than the friction force between the uppermost recording sheet and the one immediately under it on the stack. Usually, therefore, only the uppermost recording sheet is separated and conveyed. For example, however, in a case where flash is formed for the edge portion of the recording sheet when it is seared; in a case where adhesion occurs between recording sheets due to electrostatic force; or in a case where a recording sheet having extremely large surface friction force is used, the recording sheet is not separated by use of the sheet-feeding roller 11, and plural sheets are drawn out at a time eventually. In accordance with the present embodiment, the separation roller 12 presses the sheet-feeding roller 11, as shown in
Now, with in conjunction with
The separation roller 12 is fixed to a clutch cylinder 12a. In the clutch cylinder 12a, a clutch shaft 12b is rotatively contained. Also, a latch spring 12c is wound around the clutch shaft 12b. One winding end of the clutch spring 12c is hooked to the clutch cylinder 12a. In accordance with the present embodiment, the clutch shaft 12b is formed by a molded part, and a gear is integrally formed for the one end portion of the shaft 12b. Also, the clutch spring 12c is formed by a metallic coil spring.
With the structure thus arranged, when the separation roller 12 and the clutch cylinder 12a rotate in the direction indicated by an arrow in
Rubber or urethane foam forms the surface of the separation roller 12 so as to uphold substantially the same friction coefficient as that of the sheet-feeding roller 11. A separation roller holder 21 supports the separation roller 12 through the clutch cylinder 12a and the clutch shaft 12b. A separation roller spring 26 presses the separation roller to the sheet-feeding roller 11. With the structure thus arranged, the separation roller 12 follows the rotation of the sheet-feeding roller 11 if there is no recording sheet existing between the sheet-feeding roller 11 and the separation roller 12.
When one recording sheet enters the nip between the sheet-feeding roller 11 and the separation roller 12, the friction force between the sheet-feeding roller 11 and the recording sheet is larger than the friction force between the separation roller 12, which is driven by the predetermined torque, and the recording sheet. Therefore, while the separation roller 12 being driven, the recording sheet is conveyed. However, if two recording sheets should enter the nip between the sheet feeding roller 11 and the separation roller 12, the friction force between the sheet feeding roller 11 and a recording sheet existing on the sheet-feeding roller side is larger than the friction force between recording sheets. Also, the friction force between the recording sheet existing on the torque limiter side (the separation roller 12 side) and the separation roller 12 becomes larger than the friction force between recording sheets. As a result, slip occurs between recording sheets. Thus, only the recording sheet existing on the sheet-feeding roller side is conveyed, and the recording sheet existing on the torque limiter side is caused to stop there, and is not conveyed, because the separation roller 12 does not rotate.
So far, the separation portion that uses the separation roller 12 has been described briefly.
(D) The double-conveyance preventing portion. Next, the structure of the double-conveyance preventing portion will be described.
As described above, it is possible to separate two sheets or so, which enter the nip between the sheet-feeding roller 11 and the separation roller 12, for conveyance, but if sheets of more than that enter it or if the next sheet should be fed while a sheet remains near the nip portion after two sheets have entered and only the sheet on the sheet-feeding roller side has been conveyed, a plurality of sheets is conveyed at a time. There is a possibility that the so-called double conveyance occurs. Therefore, in order to prevent this, there is arranged the double-conveyance preventing portion. A return lever 13 forms the double-conveyance preventing portion.
In accordance with the present embodiment, when recording sheets are set or recording is on standby, it is arranged to prevent the leading ends of recording sheets should unexpectedly enter deep into the automatic feeding device by advancing the return lever 13 into the recording sheet conveying passage. The return lever 13 is released after the sheet-feeding operation begins, and the structure is arranged so that it is allowed to retract from the conveyance path of the recording sheet. Therefore, the return lever 13 does not impede the advance of the recording sheet. When the separating operation is over, the return lever 13 begins operating to return the next recording sheet and on existing in the separation nip.
The return lever 13 that has finished the recording sheet returning operation rotates to the position where it retracts once from the recording sheet conveying passage, and then, the structure is arranged so that with the confirmation that the trailing end of the recording sheet has expelled from the automatic feeding device, the lever returns to the standby position again.
So far, the double-conveyance preventing portion formed by the return lever 13 has been described briefly.
Next, in conjunction with the timing chart and the cross-sectional views, which illustrate the automatic feeding device schematically, the description will be made of the operation of the sheet-feeding mechanism.
In the standby condition, the pressure plate 16 is held in a position away from the sheet-feeding roller 11, which looks circular from the side face, as shown in
The separation roller 12 and the lock lever 23 are both fixed to the separation roller holder 21. The separation roller holder 21 is fixed to the base 15 so as to be rotative around the rotational center 21a as the center, and then, biased in the direction toward the sheet-feeding roller 11 by means of the separation roller spring 26. Also, a front stage regulating member holder 22 is fixed to the base 15 to be rotative around the same rotational center 21a as the center. The front stage regulating member holder 22 is biased by a front stage regulating member spring 33 so that a part thereof abuts against the base 15 to be positioned.
Further, a release cam 28 is provided in order to enable the lock lever 23, the separation roller holder 21, and the front stage regulating member holder 22 to be rotated, respectively. Here, the active face 28a of the front stage regulating member holder, the active face 28b of the separation roller holder, and the active face 28c of the lock lever form the release cam 28.
The leading end of the recording sheet 20 is supported by the recording sheet leading end reference portion 15a and on the standby in a state where the backside of those stacked is supported by the pressure plate 16. So far, the description has been made of the standby condition.
Next, in accordance with the angles of the control gear 24, the description will be made of the processes from the initiation of sheet feeding to the event that the recording sheet is carried over to the recording area.
The sheet feeding operation of the automatic feeding device hereof can be divided into two operations, that is, separating operation and conveying operation.
At first, the separating operation will be described.
When the sheet-conveying roller 30 rotates the driving gear 35 in the direction in which a recording sheet is reversely conveyed, the driving gear train of the recording apparatus is in the state shown in
When the sheet feeding begins, the sheet-feeding roller 11 begins rotating in the direction K in
Next, when the sheet feeding operation advances to enable the control gear 24 to rotate to an angle θ2 shown in
The uppermost recording sheet 20 of those stacked is in contact with the sheet-feeding roller 11 to begin sheet feeding. Then, by means of friction force between sheets, not only the uppermost sheet, but also, a plurality of recording sheets, which are next thereto and on, may be fed in some cases. Then, with the function of a gap formed between the front stage regulating member 22a provided for the front stage regulating member holder 22, and the sheet-feeding roller 11, the passage of recording sheets 20 is at first regulated to deal with several sheets. Further, when the sheet feeding continues, the recording sheets 20 arrive at the nip portion formed by the sheet-feeding roller 11 and the separation roller 12. At this juncture, the separation roller 12 is caused to rotate counterclockwise by the advance of the recording sheets 20 as shown in
As shown in
Next, when the control cam 24 rotates to an angle θ3 shown in
Next, when the control cam 24 advances to an angle θ4 sown in
Since the front stage regulating member 22a has regulated the entrance of the recording sheets 20 into the separating portion until then, there is some case where a plurality of recording sheets enters the gap formed by the sheet-feeding roller 11 and the front stage regulating member 22a, and a large force may be needed for the returning operation of recording sheets by use of the return lever 13 due to the force thus exerted by the nipping of such plurality of recording sheets. In order to eliminate this event, the automatic feeding device of the present embodiment moves the front stage regulating member 22a in the direction in which it parts from the sheet-feeding roller 11 to make the gap with the sheet-feeding roller 11 larger. With this operation of releasing the nipping of recording sheets, it becomes possible to reduce the force needed for the execution of the returning operation of recording sheets to follow by use of the return lever 13.
Next, by the action of the control cam (not shown) provided for the control gear 24, the leading end of the return lever 13 passes the nip of the sheet-feeding roller 11 and the separation roller 12, and the process enters the returning operation of the next recording sheet and on, which are allowed to lie in the separation nip until then.
Immediately after that, by the action of the control cam (not shown) provided for the control gear 24, the release cam 28 further rotates in the direction L in
Subsequently, the leading ends of all the recording sheets, with the exception of the recording sheet being fed, are conveyed in the reverse direction to the recording sheet leading end reference portion 15a.
Next, the sheet feeding operation advances further, and during the period in which the control gear 24 rotates to an angle θ5 shown in
When the recording sheet returning operation is over, the return lever 13 further rotates and moves to the retracting position (see
So far, the description has been made of the separating operation. In this stage, the recording sheet has not been carried over to the recording area as yet. Also, in this stage, the driving gear train of the recording apparatus is kept in the state as shown in
Next, the conveying operation will be described.
When the control gear 24 rotates to an angle θ6 shown in
When the clutch shaft 12b is in the state of freely rotative, there occurs no force to release the clutch spring 12c even if the separation roller 12 and the clutch cylinder 12a are caused to rotate. Therefore, the function of the torque limiter is lost, and the separation roller 12 and the sheet-feeding roller 11 rotate without any torque exerted thereon, that is, the status thereof changes into that of the so-called driven roller, respectively.
When the sheet-feeding roller 11 further rotates and the control gear 24 rotates to an angle θ7 shown in
Consequently, when the driving power is transmitted from the driving source to the sheet-feeding shaft gear 19, rotation is transferred to the sheet-feeding roller 11, which is connected with the sheet-feeding shift gear 19, thus making it possible to convey the recording sheet. However, no driving power is transmitted to the control gear 24. As a result, the mechanical parts, such as the return lever 13 and pressure plate 16, do not operate at all any longer. In other words, once the conveying operation takes place, it becomes possible to set the distance between the sheet-feeding portion 2 and the recording area any way, because the structure is arranged so that the recording sheet can be conveyed during the period of as long as the driving power is transmitted to the sheet-feeding, shaft gear 19, while the length of recording sheet conveyance of the automatic feeding device is virtually indefinite. Therefore, with the diameter of the sheet-feeding roller 11 being made small, it becomes possible to downsize the automatic feeding device, and to materialize the downsizing of the recording apparatus as well.
So far, the conveying operation has been described.
When the conveying operation is continued, the leading end of the recording sheet 20 reaches the nipping portion of the pinch roller 29 and the sheet-conveying roller 30 in due course of time. The recording apparatus performs then the skew preventing operation for the recording sheet.
After the arrival of the leading end of the recording sheet 20 at the nipping portion, the conveyance of recording sheet continues further for a predetermined amount to make a bend (loop) for the recording sheet 20 (see
For the automatic feeding device of the present embodiment, the structure is adopted so that at least one end of the sheet-feeding roller 11 is supported by a bearing 27. Then, as shown in
Of the bearing groove 27a, the center of circular portion on the right-hand side in
Now, the description will be made of the function and effect of the bearing groove 27a of elongated hole.
As shown in
In this condition, the front stage regulating member holder 22 is biased by the front stage regulating member holder spring 33 as described earlier. Here, since a part of the front stage regulating member holder 22 abuts against the base 15 to be positioned, the front stage regulating member 22a is positioned with a predetermined gap with the recording sheet 20, which is being separated (the position of the sheet-feeding shaft 10 at this juncture is defined as the “first position”).
Also, as shown in
As shown in
In this respect, the example is shown, in which the movements of the sheet-feeding shaft 10 and the sheet-feeding roller 11 are conducted only by the bearing 27 on one side of the sheet-feeding shaft 10. However, it may be possible to arrange these movements to be conducted on the bearings 27 on both sides of the sheet feeding shaft 10.
When the skew preventing operation is made progress and the loop is formed on the recording sheet 20 by the rotation of the sheet-feeding roller 11, the sheet-feeding shaft 10 and the sheet-feeding roller 11 move in the direction F. Thus, the separation roller 12, which abuts against the sheet-feeding roller 11 also moves in the direction G as shown in
The sheet-feeding roller 11 begins to move along the bearing groove 27a, and when it comes beyond a certain location, the sheet-feeding roller 11 begins to press the front stage regulating member 22a provided the front stage regulating member holder 22 in the direction G through the recording sheet 20.
As shown in
The following table contains the actual measurement values of abutting forces against recording sheet made available by automatic sheet feeding devices of the structure (1) having the bearing the hole of which is circular without any front stage regulating member (the prior art); the structure (2) having the bearing the hole of which is elongated without any front stage regulating member; and the structure (3) having the bearing the hole of which is elongated with a front stage regulating member (the present embodiment).
From the Table 1, it is understandable that the abutting force against recording sheet obtainable by the application of the present embodiment is almost 1.6 times that of the other structures to which one and the same load conditions are given.
For the automatic feeding device of the present embodiment, it is made possible to hold the abutting force thereof against recording sheet simultaneously as understandable from the results of the principal force calculations in accordance with one example of the dynamic model to be described later. With the increase of the abutting force against recording sheet, the leading end of recording sheet 20 can be pressed reliably into the nipping portion of the pinch roller 29 and the sheet-conveying roller 30. As a result, it becomes possible to perform stably the operation of the sheet-conveying roller 30, which is executed following this, to bite the recording sheet.
In accordance with the present embodiment, when the driving gear 35 rotates in the conveying direction of recording sheet 20 by use of the sheet-conveying roller 30 immediately after the completion of the conveying operation and skew preventing operation, the leading end of the recording sheet 20 is bitten by pinch roller 29 and the sheet-conveying roller 30, and carried over to the recording area. Then, at the same time, the planetary gear 39 parts from the sheet-feeding shaft gear 19, and no driving power is transmitted to the automatic feeding device any longer as described in the item “(A) Driving transmission unit”. Therefore, the driving of the sheet-feeding roller 11 terminates accordingly. In other words, when executing the biting operation for the recording sheet 20, there is no pressure being exerted by the sheet-feeding roller 11 on recording sheet. Consequently, the stability of the operation to bite the recording sheet 20 is determined by the way of pressing the leading end of the recording sheet 20 reliably into the nipping portion of the pinch roller 29 and the sheet-conveying roller 30, and also, by the way of holding such pressure thus exerted.
As described earlier, the automatic feeding device of the present embodiment is structured to perform the operation to press recording sheet 20 and hold the pressure reliably, and then, with a simple structure, it is implemented to perform an extremely stabilized operation of biting the recording sheet 20.
Next, using the dynamic model the description will be made of the equilibrium of forces of the sheet-feeding roller 11 and the separation roller 12 when abutting against recording sheet by the automatic feeding device of the present embodiment.
In
Then, it is understandable that when the vertical resistance N and the stationary friction force F or the tangential force Ft generated by the torque limiter of the separation roller 12 are converted into the component in the moving direction of the sheet-feeding shaft 10, the vertical resistance N acts in the direction in which the sheet-feeding shaft 10 should be kept to hold the position shown in
F·sin β−N·cos β>0
or
Ft·sin β−N·cos β>0
Here, given the idle rotation torque of the torque limiter as T; the radium of the separation roller 12, as r; the dynamic friction coefficient between recording sheets, as μpp; and the dynamic friction coefficient between the sheet-feeding roller 11, and the recording sheet 20, as μgp, the F and the Ft can be obtained by the following numerical formulas:
When recording sheet is absent, and the separation roller is driven following the sheet-feeding roller:
Ft=T/r
When recording sheets are being separated (when the torque limiter is in action):
F=μpp·N
When recording sheets abut against the sheet-conveying roller 30 (when the torque limiter is not in action)
F=μgp·N
For the present embodiment, the vertical resistance N is approximately 300 gf (2.94N) when the torque limiter is in action. When the torque limiter is not in action, the vertical resistance N is approximately 100 gf (0.98N). The angle β is approximately 50°. The torque value T of the torque limiter of the separation roller 12 is approximately 300 g·cm (0.03 N·m), and the radius r of the separation roller 12 is approximately 7.5 mm.
On the basis of these values, the calculations of movement determination are made for the sheet feeding shaft 10 by use of the aforesaid calculation formula. The results are shown on the Table 2. Here, the dynamic friction coefficient μpp between the recording sheets is 0.7, and the dynamic friction coefficient μgp between the sheet-feeding roller 11 and the recording sheet 20 is 1.2.
From the Table 2, it is understandable that during the operation of the automatic feeding device, if the separation roller 12 is driven following the sheet-feeding roller 11 without any recording sheet, the sheet-feeding shaft 10 moves along the groove 27a when the recording sheets 20 abut against the sheet-conveying roller 30. When the recording sheets 20 are being separated, the sheet-feeding shaft 10 returns to the original position (it does not move). In other words, if the calculation is made on the basis of the principal forces in accordance with the one example of dynamic model, it is found that the sheet-feeding shaft 10 moves along the groove 27a not only when recording sheets abut against it as described earlier, but also, it moves at the time of charging torque for the separation roller 12 immediately after the initiation of sheet feeding eventually. At this juncture, the gap between the sheet-feeding roller 11 and the front stage regulating member 22a becomes zero temporarily, but with the recording sheet entrance of the front stage regulating member 22a being chamfered, the leading end of recording sheet 20 can easily advance between them.
To describe a series of movements of the sheet-feeding shaft 10 along with the sheet-feeding operation, the sheet-feeding shaft 10 moves from the original position along the groove 27a immediately after the initiation of sheet feeding. Then, during the period when the separation roller 12 separates recording sheets 20, it returns to the original position. When the leading end of the recording sheet 20 abuts against the sheet-conveying roller 30, it moves again along the groove 27a, and then, it returns again to the original position after the biting operation is completed for the recording sheet 20. These movements are repeated. Also, it is understandable that even after the sheet-feeding shaft 10 moves along the groove 27a, the position thereof can be held by means of the relations between forces exerted when the leading end of recording sheet 20 abuts against the sheet-conveying roller 30.
As readily understandable from the aforesaid dynamic model, the automatic feeding device of the present embodiment makes it possible to hold the recording sheet abutting force simultaneously.
At the time of the recording sheet abutting, the sheet-feeding shaft 10 reliably moves along the groove 27a, and the recording sheets 20 are in separation, it is desirable that the sheet-feeding shaft 10 returns to the original position from the viewpoint of stability of the separating operation. In order to materialize this condition, the previous formulas are adjusted to enable the following formula to be established and satisfied at all times:
μpp<(1/tan β)<μgp
For example, when the maximum friction coefficient μpp of the recording sheet 20, which is separable by use of the automatic feeding device of the present embodiment, is approximately 0.8, the (1/tan β) is approximately 0.84, and the friction coefficient μgp between the sheet-feeding roller 11 and the recording sheet 20 is approximately 1.2, the aforesaid formula is satisfied on the dynamic model. It is known that this is almost identical to the actual phenomenon.
So far, in accordance with one example of the dynamic model, the description has been made of the equilibrium between the forces of the sheet-feeding roller 11 and the separation roller 12 when the recording sheets abut against them.
Now, in accordance with the present embodiment, the structure is arranged so that when the sheet-feeding operation is completed, and the leading end of the recording sheet 20 is pinched into the nipping portion of the pinch roller 29 and the sheet conveying roller 30 for carrying it over to the recording area, the transmission of the driving power from the driving source to the sheet-feeding shaft gear 19 is cut off simultaneously, and then, the sheet-feeding shaft 10 and sheet-feeding roller 11 having the sheet-feeding shaft gear 19 engaged with them are enabled to rotate freely. Therefore, during the recording operation that the recording apparatus performs on the recording sheet 20, the sheet-feeding roller 11 rotates in agreement with the advance of the recording sheet 20 during the execution of recording, and there is no possibility that it drags the driving gear train. As a result, any unwanted resistance is not given to the recording sheet 20 during the execution of recording. Also, at this juncture, the separation roller 12, which is in contact with the sheet-feeding roller 11, acts as a driven roller. Therefore, the separation roller 12 does not give any unwanted load to the recording sheet during the execution of recording.
The carriage 4, which is guided by the guide rail 14 to reciprocate in the scanning direction intersecting with the recording sheet conveying direction, is arranged to hold a recording head. By the recording head held by the carriage 4 to travel in the scanning direction, images are recorded on the recording sheet 20 that has been conveyed to the recording area.
After the completion of recording operation, the recording sheet 20 is expelled outside the recording apparatus by use of a spur 32 and a sheet-expeller roller 31.
Almost at the same time of the execution of the sheet-expeller operation, the control gear 24 is rotated by the planetary gear 39a (see
Also, by the action of the control cam (not shown), the release cam 28 rotates in the direction L in
As described above, the automatic feeding device of the present invention is provided with feeding means for carrying recording medium stacked on a stacker; separating means for separating recording medium one by one by abutting the recording medium thus carried by feeding means; and the front stage-regulating member, which confines the sheet numbers of recording medium advancing into separating means. Then, at least one of supporting members provided for both ends of feeding means is made movable, and at least one of the supporting members is structured to move between plural positions during the execution of a series of feeding operations, hence making it possible to enable the recording medium to be bitten into the nipping portion of the sheet-conveying roller and pinch roller of the recording apparatus in good condition, and to feed and convey even such recording medium as a thick paper or an easily slidable sheet to the recording apparatus in good condition.
Number | Date | Country | Kind |
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2002-237431 | Aug 2002 | JP | national |
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20040070137 A1 | Apr 2004 | US |