The present disclosure generally relates to methods and systems for fluid and chemical dispensation. More specifically, the present disclosure relates to methods and systems for dispensing cleaning fluids and wherein cleaning devices are provided to dispense multiple fluids or chemicals in a specific manner to enable cleaning operations and to flush or purge a system or device in connection with those cleaning operations.
U.S. Pat. No. 5,833,364 to Rushing et al., which is hereby incorporated by reference in its entirety, discloses a chemical delivery and blending system. Rushing et al. provides a multi-channel chemical blending system with automated valves for blending chemicals and cleaning the system. Rushing et al. fails to provide various novel features, devices and the methods of the present disclosure, including features related to portable cleaning machines as shown and described herein.
U.S. Pat. No. 6,889,603 to Carhuff et al., which is hereby incorporated by reference in its entirety, provides a food or beverage dispenser with at least one source of rinsing, cleaning or sanitizing fluid for distribution through at least some of the flowpath(s) of the device. Carhuff et al., however, fails to disclose various features of the present disclosure including, for example, a floor or surface cleaning device and method of operating the same.
Known methods and devices for cleaning fluid lines and nozzles comprise providing a flow of water through the lines and/or nozzles after a cleaning operation is conducted. However, even where the water in such devices and methods is heated to increase solubility of cleaning agents and debris to be cleaned and enhance cleaning efficacy, debris and chemicals are known to build up within the devices and cause clogging and blockages within the various fluid flow lines, valves, orifices, and similar components of the device.
Accordingly, there has been a long-felt and unmet need to provide a floor cleaning device comprising various features and methods of the present disclosure. Such features include, for example, the provision of a first and second working fluid, and wherein the second working fluid is operable to be employed as a cleaning or working fluid and wherein the second working fluid comprises a solvent (at least with respect to the first cleaning fluid). In preferred embodiments of the present disclosure, a method of operating a cleaning device is provided wherein at least one step of the method comprises providing a flow of the second fluid through a fluid conduit to remove a first fluid from the conduit and wherein the second fluid is ultimately used as a cleaning or working fluid.
It is an object of the present disclosure to provide a cleaning device comprising at least one fluid supply line and at least two fluid storage tanks. A first fluid storage tank is operable to store or house a first cleaning fluid. A second fluid storage tank is operable to house a second cleaning fluid. The first fluid storage tank and the second fluid storage are both in fluid communication with the at least one fluid supply line and are operable to convey fluid to and/or through the fluid supply line. The device comprises control means including, for example, at least one of a user-interface, a switch, and on-board logic to control a flow rate and a flow sequence of the fluids from the first and second fluid storage tanks. Preferably, a first fluid from a first fluid storage is conveyed through the fluid supply line and is used in a cleaning operation. Subsequent to this flow of first fluid, a volume of the second fluid from the second fluid storage tank is conveyed through the fluid supply line and is used in a second cleaning operation, wherein the second cleaning operation comprises at least a cleaning of the fluid supply line and, in certain embodiments, also comprises a cleaning of a surface or object external to the machine that is to be cleaned. In various embodiments, cleaning devices of the present disclosure comprise built in logic and control features, such that when a cleaning operation is initiated (e.g. through a manual user input), the cleaning operation proceeds through at least two fluid dispensation steps, wherein the first fluid dispensation comprises activating a first fluid flow through a fluid supply line and the second fluid dispensation comprises activating a second fluid flow through the fluid supply line. The automatic activation and flushing of the fluid supply line with the second fluid may be accomplished, for example, by the provision and use of an on-board control panel or circuit board and at least one solenoid valve to initiate and terminate fluid flow based on signals and commands from the control panel or circuit board.
In various embodiments, a second cleaning or working fluid of the present disclosure comprises a deep extraction cleaning fluid. In some preferred embodiments, a first fluid comprises an interim cleaning solution and a second fluid comprises a fluid that acts as a solvent at least with respect to the interim cleaning solution. Interim cleaning fluids suitable for use with embodiments of the present disclosure include, but are not limited to, encapsulation carpet cleaners such as CRYSTAL DRY™ sold commercially by WHITAKER™ Such a fluid is provided as an example only, and one of ordinary skill in the art will recognize various other similar or related cleaning fluids that may be used.
As used herein, the term “first” cleaning solution or cleaning fluid generally refers to a fluid or solution that is intended to be provided or directed through cleaning lines in a device as an initial process or step of a cleaning operation. Additionally, as used herein, the term “second” cleaning solution or cleaning fluid generally refers to a fluid that is intended to be directed or dispensed through the device as part of a second operation or method step and wherein the second fluid follows or flushes the first fluid. It will be recognized, however, that additional fluids may be provided with devices and systems of the present disclosure. Additionally, in various modes of operation, the provision or flow of a first fluid cleaning fluid and second cleaning fluid may be reversed.
In various embodiments, a device is provided comprising at least one fluid line or interim fluid line. The at least one fluid line is in fluid communication with a first fluid comprising an interim fluid. The at least one fluid line is also in fluid communication with a deep extraction cleaning fluid. The device is operable to selectively dispense or transmit the first fluid through the at least one fluid line. The device is further operable to selectively dispense or transmit a second fluid in the form of a deep extraction fluid, and wherein the deep extraction fluid is operable to clean the fluid line and prevent build-up of a first fluid and/or debris related thereto in the at least one fluid line.
In various embodiments, at least one fluid line is provided that comprises a chemical flow path. The chemical flow path is operable to transport an interim chemical solution from a storage area or reservoir to a surface to be cleaned. The chemical flow path is also operable to transmit a second, extraction-type cleaning solution from a storage area or reservoir to the surface to be cleaned. Accordingly, in preferred embodiments, cleaning devices of the present disclosure comprise a first reservoir and a second reservoir. The first reservoir and the second reservoir are both in selective fluid communication with the same chemical flow path or conduit. Known devices provide separate conduits or chemical flow paths for different cleaning fluids, and water is generally provided to separately clean each chemical flow path. Embodiments of the present disclosure avoid the need for the multitude of chemical flow paths typically provided in known devices, Embodiments of the present disclosure also simplify a cleaning operation of the device, by conveying a second chemical through the same line that is used to convey a first cleaning fluid.
In various embodiments, at least one cleaning fluid or chemical provided with a floor cleaning device comprises a cleaning solution that is both operable to clean a surface (e.g. carpet) and also comprises the characteristic of a solvent to clean internal conduits and chemical flow paths of the device.
The term “interim” as used herein, at least with respect to a fluid, solution or chemicals generally refers to interim cleanings and related solutions that do not comprise a “deep” cleaning solution. It is known to provide interim cleaning operations on carpeted areas of high traffic or frequent soiling, for example. Interim cleaning and related interim cleaning solutions generally provide a quick and easy cleaning that is more superficial than a deep extraction carpet cleaning. Such interim procedures, chemicals, and solutions generally serve to clean upper or outer layers of a carpet or ground surface, remove contaminations and dirt before such debris is allowed to penetrate the carpet or flooring, and generally prolong the life of the flooring surface and make deep-cleaning easier. Frequently, chemicals and solutions contemplated for use with interim cleaning operations comprise encapsulation solutions. Such fluids are operable to be applied as a liquid, and form a crystalized material upon drying. The crystalized product or residue provides an encapsulation vehicle to capture soil and debris, and such that the crystallized material and any encapsulated solids may be easily extracted through a vacuuming operation (for example).
As used herein, the terms “interim” and “encapsulation” cleaning solutions and chemicals are interchangeable. Encapsulation solutions comprise various commercially-available encapsulation cleaners including, for example, CERTIFIED CARPET CARE® encapsulation cleaning solutions.
The present disclosure contemplates that various different chemicals may be provided in and directed through a cleaning device or machine. A first solution and a second solution may comprise any number or types of solutions. However, in preferred embodiments, a first solution for provision through a cleaning device comprises an interim cleaning solution or an encapsulation cleaning solution and a second solution for provision through the cleaning device comprises an extraction or deep extraction solution.
The terms “extraction” or “deep extract” as used herein with respect to a fluid, solution or chemical generally refers to products that are operable to break down and extract debris and contaminants from a carpet. Extraction and deep extraction fluids, preferably used as “second” fluids in various embodiments described herein, preferably comprise solvents. Such solvents include, but are not limited to, PROCHEM™ Ultrapac Trafficlean, All Fiber Rinse and/or Slurry products.
In some preferred embodiments of the present disclosure, a chemical delivery system is provided with the ability to automatically clean or rinse the system. A first fluid or chemical, such as an interim crystallizing formula, is provided and the fluid is routed or dispensed through the system by means of a conduit, fluid line, tube, etc. Such interim fluids, while useful for encapsulating and removing dirt particles from a carpet (for example), can clog a delivery system conduit or fluid line as portions of the interim fluid(s) may dry within the fluid line. Embodiments of the present disclosure thus provide an extraction chemical or solution in fluid communication with the same delivery path as the interim cleaning fluid, such that when the extraction chemical is directed through the delivery path and dispensed, the delivery path is automatically cleaned by a standard or pre-set cleaning operation of the device.
In various embodiments, an electrical carpet extractor device is provided, wherein the device comprises a self-contained portable carpet extractor intended for commercial and residential use. The device is operable to dispense a cleaning solution onto a carpet or surface, agitate the wet surface and extract the soiled solution back into a recovery tank provided on the unit. In certain embodiments, the device further comprises a hand tool that may be selectively activated to pick-up spent fluids. In preferred embodiments, the device comprises at least one on-board storage tank for receiving solutions and chemicals. The device comprises at least one extraction nozzle for dispensing extraction solutions and at least one interim nozzle for dispensing an interim cleaning solution. On-board logic and structure is provided such that both an interim cleaning solution and an extraction cleaning solution can be routed through a shared length of a fluid delivery conduit and through the interim nozzle. The device may comprise first and second storage tanks for storing and dispensing interim and extraction solutions, respectively. Alternatively, the device may comprise a single solution tank which may be supplied with or filled with an interim cleaning solution and an extraction cleaning solution based on user preference and need.
In one embodiment, a floor treatment apparatus is provided and comprises a chassis, a cleaning assembly comprising a vacuum motor, and at least a portion of the cleaning assembly is provided on a lower portion of the apparatus and is operable to clean a floor surface. A fluid delivery system is provided that comprises a fluid delivery path, a first ejection nozzle and a second ejection nozzle. The device further comprises a first solution storage tank, and the fluid delivery path extends between and is provided in fluid communication with the first solution storage tank and at least one of the first ejection nozzle and the second ejection nozzle. A pump is provided that is operable to convey fluid from the storage tank through the fluid delivery path. A solenoid valve is provided in communication with the fluid delivery path, wherein the solenoid valve is operable to activate and terminate a fluid flow to the first ejection nozzle.
In another embodiment, a floor treatment apparatus is provided that comprises a chassis and a cleaning assembly. The cleaning assembly comprises a brush, a vacuum motor, and a pick-up orifice. At least a portion of the cleaning assembly is provided on a lower portion of the apparatus and is operable to clean a floor surface. A fluid delivery system comprises a solution storage tank and a fluid delivery path. A first ejection nozzle is provided that is operable to dispense a first cleaning solution. A second ejection nozzle is provided that is operable to dispense a second cleaning solution. The fluid delivery path comprises a first length wherein a single conduit is provided, and wherein a fluid from the solution storage tank is provided through the single conduit. The fluid delivery path further comprises a bifurcation separating the single conduit from the first ejection nozzle and the second ejection nozzle. A pump is provided that is operable to convey fluid from the storage tank through the fluid delivery path, and a valve is provided that is operable to control fluid flow to the first ejection nozzle and the second ejection nozzle.
In one embodiment, a method of operating a floor treatment apparatus is provided, the method comprising the steps of: providing a floor treatment apparatus comprising: a chassis; a brush, a vacuum motor, and a pick-up orifice, and wherein at least a portion of the cleaning assembly is provided on a lower portion of the apparatus and is operable to clean a floor surface; a fluid delivery system comprising a solution storage tank and a fluid delivery path; a first ejection nozzle operable to dispense a first cleaning solution; a second ejection nozzle operable to dispense a second cleaning solution; wherein the fluid delivery path comprises a first length comprising a shared length; a pump operable to convey fluid from the solution storage tank through the fluid delivery path; a valve operable to control fluid flow to the first ejection nozzle and the second ejection nozzle. The method further comprises the steps of directing a first fluid from the solution storage tank through the shared length of the fluid delivery path, and wherein the first fluid comprises an encapsulation cleaning solution; directing a second fluid from the second solution storage tank through the shared length of the fluid delivery path, and wherein the second fluid comprises a solvent; and wherein the second fluid is operable to remove the first fluid from the fluid delivery path.
The Summary is neither intended nor should it be construed as being representative of the full extent and scope of the present disclosure. The present disclosure is set forth in various levels of detail in the Summary as well as in the attached drawings and the Detailed Description and no limitation as to the scope of the present disclosure is intended by either the inclusion or non-inclusion of elements, components, etc. in this Summary. Additional aspects of the present disclosure will become more readily apparent from the Detailed Description, particularly when taken together with the drawings.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosed system and together with the general description of the disclosure given above and the detailed description of the drawings given below, serve to explain the principles of the disclosed system(s) and device(s).
It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the disclosure is not necessarily limited to the particular embodiments illustrated herein.
Although
As shown in
The system 2 of
In various embodiments, a cleaning device is provided wherein a first and second fluid are provided in first and second solution storage tanks. In certain embodiments, the first and second fluids are directed through a common fluid delivery path and wherein the device is devoid of other fluid flow paths such that the fluids must each flow through said fluid delivery path. In alternative embodiments, at least one of a first and second fluid is in fluid communication with a plurality of fluid delivery paths, and wherein a user may select a desired path. In such embodiments, a user is provided with the ability to selectively direct a second fluid through the same delivery flow path that a first fluid was previously routed. The user is also provided with an ability to bypass the first delivery path and direct the second fluid to a separate conduit or delivery path when a “flushing” or sharing of a single flow path is not desired. The selection of a fluid delivery path by a user is preferably accomplished by a user input. The user input may comprise, for example, activation of a switch on a control panel, an electronic input, and various other input as will be recognized by one of ordinary skill in the art. Such embodiments may be desirable, for example, when a user wishes to have the option to “flush” a first delivery path with a second fluid, but also occasionally wishes to dispense the second fluid through a line or path that is dedicated to the second fluid and wherein no cross-contamination occurs during dispensation.
As shown in
In preferred embodiments, the operation of the solenoid valves 15 shown in
As shown in
As further shown in
As further shown in
A main control or power switch 56 is provided on the steering column 48, which is operable to activate or provide power to the device and run whichever mode is selected by the rotary control switch 50. Although the control switch 50 is depicted as a rotary control switch in the embodiment provided in
As shown in
In various embodiments, at least one electrical connection is provided between the steering wheel 100 and the cleaning assembly 43. The at least one electrical connection preferably extends through the steering column, including the secondary member 94 and the primary member 90. Accordingly, the primary and secondary members 90, 94 preferably comprise hollow members to receive or accommodate wiring (for example). Additionally, in embodiments where wiring is provided in the steering column 48, the wiring preferably comprises sufficient slack to enable the telescoping adjustability shown in
While various embodiments of the system have been described in detail, it is apparent that modifications and alterations of those embodiments will occur to those skilled in the art. It is to be expressly understood that such modifications and alterations are within the scope and spirit of the present disclosure. Further, it is to be understood that the phraseology and terminology used herein is for the purposes of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein are meant to encompass the items listed thereafter and equivalents thereof, as well as, additional items.
This application is a divisional application of U.S. Ser. No. 15/298,995 entitled “Automatic Flushing of Interim Nozzle on a Cleaning Machine,” filed on Oct. 20, 2016, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 15298995 | Oct 2016 | US |
Child | 16250916 | US |