Information
-
Patent Grant
-
6173532
-
Patent Number
6,173,532
-
Date Filed
Friday, September 3, 199925 years ago
-
Date Issued
Tuesday, January 16, 200124 years ago
-
Inventors
-
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 049 197
- 049 199
- 049 325
- 160 188
- 160 201
-
International Classifications
-
Abstract
A garage door opener is provided with a drive mechanism formed by a chain that runs in a track. The track is mounted on the platform of a mounting support that is hinged to the vehicle entry wall of a garage directly above the garage door opening. The track includes a track opening directed straight out from the vehicle entry wall. The track extends in a curve from the track opening toward the vehicle entry wall, along a first proximal straight section that lies parallel to the vehicle entry wall, around a one hundred eight degree bend, and along another distal straight section that is located parallel to and spaced from the first, proximal section. The chain is formed with large links having flat upper and lower plates. Each link has a hinged side and an unhinged side and the links are joined together at their corners along their hinged sides. The chain can only be bent in an arc that is concave inwardly toward the hinged sides of the links. A reversible drive mechanism drives the chain so that as the garage door is opened, the chain links emanate in straight linear alignment with each other from the track opening and function as a push rod that forces the top of the garage door inwardly toward the interior of the garage. When the garage door is closed, the links of the chain will flex about their corner connections and thereby follow the chain track on the platform. As the garage door approaches a closed position, a lift mechanism is actuated that rotates the platform upwardly through a small arc to allow the top of the garage door to pass therebeneath.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an automatic garage door opener for raising and lower a garage door relative to a garage door opening a in a vehicle entry wall of a garage.
2. Description of the Prior Art
Various types of automatic garage door openers have existed for many years. Conventional automatic garage door openers are electromechanical devices which raise and lower a garage door to unblock and block a garage door opening in response to actuating signals. The signals are electrical signals transmitted by closure of a push-button switch through electrical wires or by radio frequency from a battery-operated, remote controlled actuating unit. In either case the electrical signals initiate movement of the garage door from the opposite condition in which it resides. That is, if the garage door is open, the actuating signal closes it. Alternatively, when the garage door is closed, the actuating signal will open the garage door. Once movement has been initiated, the system is deactuated when the garage door movement trips a limit switch as the garage door approaches its open or closed position.
The drive systems for conventional automatic garage door openers are frequently rather large and cumbersome and are difficult for a single individual to install. Conventional drive systems typically include either a very long worm drive or a very long drive through a chain loop tensioned between a pair of sprockets. The chain is connected to the garage door. A typical worm drive shaft is at least about eight feet in length, while the sprockets in a chain loop drive are likewise separated by a distance of at least eight feet. The large distances involved from one end of the drive system to the other makes conventional automatic garage door openers quite difficult for one person to install.
A further disadvantage of conventional automatic garage door opening systems is that they are designed for permanent installation. That is, once the automatic garage door opening system has been installed, it cannot be easily taken down, transported to a new location, and reinstalled. As a consequence, people who rent garages are highly unlikely to purchase a conventional automatic garage door opener since they are fully aware that they will, in all likelihood not be able to take the automatic garage door opener with them should they choose to relocate.
A further disadvantage of conventional garage door opening systems is that they typically extend down into the interior of the garage at least about six inches. As a consequence, they cannot be installed in garages having low overhead clearances since they extend downwardly a distance sufficient to create an overhead obstruction. On the other hand, where a garage has a particularly high ceiling, conventional garage door openers cannot be utilized without first creating a support framework that extends downwardly into the interior of the garage to provide a mounting base for a conventional worm drive or chain loop drive system.
SUMMARY OF THE INVENTION
The present invention is an automatic garage door opener with a drive mechanism that operates on principles entirely different from those of conventional garage door openers. Unlike conventional worm drive and loop chain drive systems, the automatic garage door opener of the present invention does not involve, long, ungainly drive mechanisms. To the contrary, the garage door opener of the present invention is quite compact and is totally mounted on a platform that is less than four feet in length and less than foot in width. As a consequence, the unit can be easily installed by a single individual.
Installation of the garage door opener of the invention is extremely simple. The device typically takes only about twenty minutes to install, as contrasted with the hours of time that are normally expended by purchasers of conventional automatic garage door openers in the installation process.
A further advantage of the present invention is that the entire mechanism is mounted on the wall of the garage right above the vehicle entry door opening. Therefore, there is no supporting structure required at a longitudinal distance within the interior of the garage remote from the garage door opening. Thus the system is not in any way dependent upon the height of the garage ceiling or the height of any framework above the vehicle storage area. As a consequence, it can be installed and operated in a garage having an extremely low overhead clearance, and also in a garage having an unusually high ceiling.
The garage door opener of the invention is installed as a single unit. Prior to installation, all of the operating components of the garage door opener are joined together. This enhances the ease of installation and also makes the unit easily removable and transportable. Thus, the garage door opener of the invention does not become a permanent fixture in the garage, but rather is merely an accessory that can be hung on the wall above the garage door opening. It therefore lends itself to use and reuse in different locations. This is a particularly popular feature with garage tenants, as contrasted with garage owners, since the garage door opener is an item of personal property that can be easily moved from one garage to the next.
In one broad aspect the present invention may be considered to be an improvement in a garage door opener for automatically opening and closing a garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior. The improve is comprised of an opener mechanism which includes a track, a chain, and a reversible drive system. The track is secured to the vehicle entry wall above the garage door opening. The track extends in a curve and includes a track opening directed away from the vehicle entry wall and toward the interior of the garage. The chain is not formed into a loop, but rather has a first and second ends. The first end of the chain is connected to the top of the garage door. The second end of the chain is always engaged with the track. The chain includes a plurality of links that have corners which are hinged together in articulated fashion to permit relative movement of the links. Specifically, the links may be moved between straight linear alignment with each other and curvature in only one single direction from linear alignment with each other. That is, the links can undergo articulated movement in one direction relative to a straight line, but not any other.
A reversible drive system advances the chain out from the track opening and into the garage interior so that all of the chain links that are located between the track opening and the top of the garage door reside in straight, linear alignment with each other. Alternatively, the reversible drive system retracts the chain from the garage interior onto the track so that the links follow the curve in the track.
The chain is constructed so that as the links are brought into straight, linear alignment with each other as the emanate from the track opening. The links are provided with complementary fastening tabs and also with transverse abutment shoulders at their leading and trailing ends. When the links of the chain are oriented in straight, linear alignment, the fastening tabs reside in abutment against the abutment shoulders.
In another aspect the invention may be considered to be a garage door opener for automatically raising and lower a garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior. The garage door opener is comprised of a support platform, a track, a drive chain, and an electrically operated bidirectional drive system.
The platform is mounted in the garage interior on the entry wall above the garage door opening. The track is located on the support platform and has one open end directed out from the entry wall toward the interior of the garage. The drive chain has links that are joined together in articulated fashion. The links include stops located so as to permit articulated movement of the links between alignment with each other in a straight line and deflection to a single side of that straight line. The drive chain has a leading end and a trailing end. The leading end has an extremity that is coupled to the garage door. The trailing end is constrained to move within the track.
The drive system is mounted on the support platform and is engaged with the drive chain. The drive system moves the drive chain between extended and retracted positions relative to the track. In the extended position, the leading end of the drive chain extends linearly out of the open end of the track and away from the support platform and into the interior of the garage. In the retracted position, the chain is drawn back onto the track with the extremity of the leading end residing at the open end of the track.
The drive chain employed is formed of links that are of considerable size, unlike the links of drive chains that are formed into a loop in conventional chain loop drive systems. The load upon the chain is a compressive load, rather than a tensile load as in conventional chain loop drive systems. It is necessary for the links of the drive chain to be high enough and wide enough so that the chain will not twist as it is pushed by the drive mechanism into the interior of the garage to open the garage door. Chain links must therefore have a considerable mass, and the links must be of considerable length, width, and height.
Preferably, the drive chain is formed of links each having a pair of generally rectangular-shaped link plates that are parallel to each other and held in rigid, spaced separation from each other by link pins and link pin sleeves. The link plates are preferably at least about one and one-half inches in length and three-quarters of an inch in width. The link plates in each link are preferably separated by a distance of at least about three-quarters of an inch.
The first end of the drive chain may be considered to be a leading end and is coupled to the top of the garage door. The second or trailing end of the chain always remains engaged with the track. Each of the chain links has a hinged side with corner extremities and an opposing unhinged side. The links are hinged to each other at the corner extremities of the hinged sides of the links. Also, each of the links is provided with stops in the form of abutment shoulders formed by fastening tabs projecting longitudinally beyond the abutment shoulders. The links are thereby rotatable relative to each other in articulated fashion only between positions of straight linear alignment with each other and positions in which the unhinged sides of a adjacent links are laterally displaced from each other.
A drive chain having this configuration and connected in this manner is constrained so that as the links are forced out of the track opening, they are brought into linear alignment with each other. The lateral force on the links is such as to tend to try to force the unhinged side of the links to rotate toward each other. However, due to the stops on the links, the unhinged sides thereof cannot move beyond linear alignment in the lateral direction in which forces are exerted. As a consequence, the links emanating from the track opening remain in linear alignment with each other and function as a push rod that forces the top of the garage door to which the leading end of the drive chain is connected toward the interior of the garage and away from the entry wall in which the vehicle entry opening is formed.
On the other hand, when the links of the drive chain are drawn back onto the track, the curvature of the track is such as to accommodate the articulated movement of the chain links so that the unhinged sides thereof rotate away from each other. This allows the drive chain to be drawn through a curved path from alignment substantially perpendicular to the vehicle entry wall through a curved section of the track, and onto a first straight, horizontally aligned section of the track that is located proximate to and lies parallel to the vehicle entry wall. To make the unit more compact, a one hundred eighty degree bend section is formed in the track. The bend section is connected to the first straight section remote from the curved section and a second straight section of the track is also provided. The second straight section is connected to the one hundred eighty degree bend section and is spaced from and parallel to the first straight section, as well as to the wall of the garage in which the vehicle entry opening is formed.
The straight portion of the drive chain extending from the track opening inwardly into the interior of the garage and which terminates at the leading end of the drive chain that is coupled to the garage door, is close to perpendicular alignment to the wall in which the vehicle entry opening is formed. However, it is advantageous for the alignment of the straight portion of the drive chain to be varied somewhat, particularly as the garage door approaches its closed position blocking the vehicle entry opening. For this reason the automatic garage door opener of the invention is preferably further comprised of suspension linkage that is attached to the vehicle entry wall above the mounting support and to a suspension link coupling mount projecting upwardly from the platform bearing the track at a location above the platform spaced from the vehicle entry wall in the interior of the garage. The suspension linkage preferably includes a platform lift actuating lever that has upper and lower ends with a fulcrum located therebetween. The lift actuating lever is rotatably coupled at its fulcrum to the suspension link coupling mount for rotation about a horizontal platform lift axis that lies above the platform.
The platform itself is also rotatable attached to the vehicle entry wall. The platform lift axis is parallel to and lies above the platform axis of rotation. The suspension linkage further includes a rigid lift stroke control link, one end of which is rotatably connected relative to the vehicle entry wall above the platform axis of rotation. The other end of the rigid lift stroke control link is rotatably connected to the upper end of the platform lift actuating lever.
The first end of the drive chain includes a laterally projecting platform lift actuator lug that contacts the lower end of the platform lift actuating lever and rotates it to thereby raise the platform. This occurs as the reversible drive mechanism retracts the drive chain and as the first, or leading end of the drive chain, approaches the track. The platform is thereby tilted upwardly from the vehicle entry wall about its platform axis of rotation as the garage door closes, so as to clear the top of the garage door as it passes therebeneath.
The invention may be described with greater clarity and particularity by reference to the accompanying drawings.
DESCRIPTION OF THE DRAWINGS
FIG. 1
is a side sectional elevational view of the garage door opener of the invention shown with the garage door in a closed position blocking the vehicle entry opening.
FIG. 2
is a side elevational sectional view of the garage door opener of
FIG. 1
shown with the drive chain in the extended condition and with the garage door fully open.
FIG. 3
is a top plan view of the garage door opener of the invention shown as it appears when the garage door is closed as in FIG.
1
.
FIG. 4
is a top plan view of the garage door opener of the invention shown as it appears when the garage door is opening.
FIG. 5
is a rear elevational view of the rigid mounting support for the automatic garage door opener of the invention taken along the lines
5
—
5
of FIG.
3
.
FIG. 6
is a sectional elevational detail of the mounting bracket showing one of the mounting support hooks and a locking mechanism for holding the mounting support of the automatic garage door opener of the invention in position.
FIG. 7
is a front elevational view of the portion of the mounting support bracket shown in FIG.
6
.
FIG. 8
is a bottom plan view of the left-hand portion of the automatic garage door opener as shown in FIG.
3
.
FIG. 9
is a front elevational detail showing the drive motor and drive transmission system of the automatic garage door opener of FIGS.
1
-
4
.
FIG. 10
is a top plan detail illustrating the first, leading end of the drive chain employed in the automatic garage door opener of FIGS.
1
-
4
with the adjoining chain links linearly aligned in a straight line.
FIG. 10A
is a top plan view of the links and end member at the leading end of the drive chain deflected to a single side of the straight linear alignment shown in
FIG. 10
as permitted by the link hinge pin connection.
FIG. 11
is a side elevational view of a portion of the drive chain partially broken away, taken along the lines
11
—
11
of FIG.
10
.
FIG. 12
is a bottom plan view of the end member at the leading end of the drive chain of the invention.
FIG. 13
is a side elevational detail view showing the connection of the end member of the leading end of the drive chain of the invention coupled to the top of the garage door, which is in the open position.
FIG. 14
is a side elevational sectional view taken along the lines
14
—
14
of
FIG. 4
illustrating the automatic garage door opener of the invention at an intermediate position as it moves the garage door between an open and a closed position.
FIG. 15
is a front elevational detail taken along the lines
15
—
15
of FIG.
3
.
FIG. 16
is a plan detail of the top of the garage door, shown in the closed position with the end member of the leading end of the drive chain that is connected thereto shown in phantom.
DESCRIPTION OF THE EMBODIMENT
FIGS. 1 and 2
are side elevational views illustrating the garage door opener of the invention generally at
10
. The garage door opener
10
automatically opens and closes a garage door
12
relative to a garage door opening
14
in a vehicle entry wall
16
of a garage having an interior indicated generally at
18
. The garage door opener
10
lifts the garage door
12
from a closed position blocking the garage door opening
14
as indicated in
FIG. 1
to an open position elevated within the interior
18
of the garage, as illustrated in FIG.
2
.
The garage door opener
10
includes a mounting support
20
, a wall anchoring mounting bracket
22
, a track
24
visible in
FIGS. 3 and 4
, a drive chain
26
, and a reversible drive mechanism
29
including a motor
30
having a worm drive axle
32
, a spur gear
34
engaged by the worm drive
32
, and a chain drive sprocket
36
, best shown in FIG.
9
. The spur gear
34
and the chain drive sprocket
36
are both secured to a vertically oriented force transmission shaft
184
, which is mounted for rotation relative to the mounting support
20
.
The wall anchoring mounting bracket
22
is a flat, L-shaped sheet metal structure having a relatively short, vertically oriented leg
40
and a horizontally directed leg
42
. The short, vertical leg
40
is about eight inches long, while the longer, horizontal leg
42
is about twenty-eight inches in length. The mounting bracket
22
is secured to the inside surface of the vehicle entry wall
16
by lag screws or molly bolts
44
. The mounting bracket
22
is provided with two upwardly turned hooks
46
welded to the wall mount bracket
22
and projecting outwardly therefrom into the garage interior
18
. The hooks
46
are spaced about twenty inches apart on the lower, elongated leg
42
of the wall mounting bracket
22
. There is a gap of about one-quarter of an inch between the exposed flat surface of the wall mounting bracket
22
and the upwardly projecting tips of the hooks
46
.
The rigid mounting support
20
includes a flat, elongated platform
48
that is located proximate to the vehicle entry wall
16
and which extends toward the interior
18
of the garage. The platform
48
forms part of the mounting support
20
that is connected to the vehicle entry wall
16
about a horizontal platform axis of rotation
60
that is parallel to the vehicle entry wall
16
. Although the platform
48
normally resides in a generally horizontal orientation, perpendicular to the vehicle entry wall
16
throughout most of the travel of the chain
26
, it is desirable for the platform
48
to be rotatable upwardly about the horizontal platform axis of rotation
60
from a horizontal disposition perpendicular to the vehicle entry wall
16
to a limited degree to permit passage of the top
66
of the garage door
12
therebeneath.
The platform
48
has an inboard side
50
located proximate to and parallel to the vehicle entry wall
16
, and an opposite, parallel outboard side
52
spaced from the inboard side
50
a distance of about seven and one-half inches and from the vehicle entry wall
16
a distance of about eight inches. At the inboard side
50
of the platform
48
, there is a mounting strip
54
, about two inches in height, that extends from the left-hand edge of the platform
48
, as viewed in
FIGS. 3 and 4
, and is about forty inches in overall length. The mounting strip
54
is oriented perpendicular to the platform
48
and is either formed by a right angle bend in the same sheet of metal forming the platform
48
or is rigidly secured thereto, as by welding.
A pair of vertical slots
56
are defined in the mounting strip
54
. One of these slots is located quite close to the right-hand end of the mounting strip
54
, as viewed in FIG.
5
. The slots
56
are spaced approximately nineteen inches apart. Short, separate, horizontal hinge rods
58
, each about one-quarter of an inch in diameter are welded to the outer surface of the mounting strip
54
that faces the vehicle entry wall
16
. These hinge rods
58
are located slightly nearer to the upper ends of the slots
56
on the mounting strip
54
than they are to the platform
48
. There is sufficient space between the rods
58
and the closed upper ends of the slots
56
to permit clearance of the tips of the hooks
46
, however.
As illustrated in
FIGS. 2
,
6
,
7
, and
14
, the hooks
46
, the slots
56
, and the hinge rods
58
are configured to form hinge connections that mount the mounting support
20
to the vehicle entry wall
16
. Together the hinge rods
58
and the hooks
46
form hinge connections between the mounting support
20
and the wall anchoring mounting bracket
22
that is secured to the vehicle entry wall
16
. The hinge connections permit limited rotational movement of the platform
48
relative to the vehicle entry wall
16
. The wall mount hinge rods
58
span the hook-receiving openings
56
. The hook-receiving openings
56
receive the extremities of the hooks
46
therewith and permit rotation of the mounting support
20
relative to the hooks
46
. This rotational movement occurs about the horizontal platform axis of rotation
60
. The mounting support
20
can rotate upwardly so that the platform
48
moves from a horizontal orientation as illustrated in
FIG. 2
, through an arc of between about ten and fifteen degrees, as illustrated in FIG.
1
.
As illustrated in
FIGS. 6 and 7
, the mounting bracket
22
is provided with a latch lever
62
, mounted for rotation about a horizontal axis by means of a bolt assembly
64
. The latch lever
62
includes an enlarged latching lug
65
that projects toward the garage interior
18
out of the plane of the otherwise flat latching lever
62
. The mounting bracket
22
is also provided with a retaining bracket that forms a seat
63
for the latch lever
62
.
To mount the door opener
10
on the vehicle entry wall
16
once the mounting bracket
22
has been installed, it is merely necessary to disengage the latch lever
62
from its seat
63
to permit the mounting support
20
to be positioned so as to engage the hooks
46
. The hinge pins
58
rest upon and are supported by the cradles formed between the hooks
46
and the flat surface
40
of the mounting bracket
22
from which the hooks
46
project. The latching lever
62
is then swung from the position indicated in phantom in
FIG. 7
to the seated position, indicated in solid lines in that drawing figure. The latching lug
65
thereupon bears against the top edge of the mounting strip
54
, thus preventing the hinge rods
58
from lifting free of the hooks
46
when the mounting support
20
moves in rotation about the horizontal platform axis of rotation
60
.
As long as the latch lever
62
remains engaged in the seat
63
, the mounting support
20
will remain attached to the mounting bracket
22
. If the latch lever
62
is released, as indicated in phantom in
FIG. 7
, the mounting support
20
can be easily lifted free of the hooks
46
and removed from the vehicle entry wall
16
.
The track
24
is mounted upon the platform
48
, which in turn is secured to the vehicle entry wall
16
as indicated. The platform
48
is rotatable about the horizontal platform axis of rotation
60
relative to the vehicle entry wall
16
upwardly from a horizontal position, as illustrated in
FIG. 2
, to an inclined position that permits passage of the top
66
of the garage door
12
therebeneath, as illustrated in
FIGS. 14 and 1
.
The track
24
is located atop the platform
48
and is formed by the mounting strip
54
and other upright steel strips that are welded to the platform
48
and which define an inner track wall
68
and an outer track wall
70
. Together, with the floor of the platform
48
, the track walls
68
and
70
provide the track
24
with a concave, upwardly facing, channel-shaped cross section.
The track
24
includes a first, proximal straight section
72
, a one hundred eighty degree arc bend section
74
, a second straight track section
76
, a curved track section
78
, and a track opening
80
. The tracking opening
80
is directed toward the garage interior
18
. The curved track section
78
extends in a arc of at least ninety degrees from the track opening
80
. Preferably, the curved track section
78
covers no more than a ninety degree arc, whereupon it joins the first straight track section
72
. The first straight track section
72
extends horizontally from the curved track section
78
and is parallel to and is located proximate to the vehicle entry wall
16
. The proximal, straight section
72
that is connected to the curved section
78
is closely proximate to the inboard side
50
of the platform
48
. The one hundred eighty degree arc bend section
74
of the track
24
is connected to the first straight traction section
72
remote from the curved section
78
. The second straight track section
76
is connected to and extends from the one hundred eight degree bend section
74
back toward the track opening
80
. The second straight track section
76
is spaced from and parallel to the first straight track section
72
. The bend section
74
is located between the straight proximal track section
72
and the straight distal track section
76
.
The track
24
accommodates and laterally constrains movement of the drive chain
26
. As illustrated in
FIGS. 3 and 4
, the drive chain
26
is formed with a first end
82
and a second end
83
. The first, leading end
82
of the chain
26
has an end member
84
at its extremity. The end member
84
is joined to an adjacent one of a plurality of chain links
86
. Preferably, the chain
26
is constructed with about forty of the links
86
, in addition to the end member
84
.
The end member
84
and all of the links
86
are formed with upper and lower rectangular plates that are joined together in mutually parallel, spaced relationship from each other. The end member
84
is formed of steel and has a flat, upper plate
88
and a flat, lower plate
90
. The plates
88
and
90
are each approximately one and one-quarter inches in width and three inches in length. Similarly, the chain links
86
each have a flat, upper, rectangular plate
92
and a flat, lower, rectangular plate
94
. The plates
92
and
94
are each about two inches in length and one and one-quarter inches in width.
As illustrated in
FIGS. 10
,
10
A, and
11
, each of the link plates
88
,
90
,
92
, and
94
has a leading end
96
and a trailing end
98
. The leading and trailing ends of both the upper link plates
92
and the lower link plates
94
are all configured with longitudinally extending hinge tabs
100
and
101
, respectively, and transverse extending abutment shoulders
102
that delineate the hinge tabs
100
and
101
. The trailing ends
98
of the plates
88
and
90
are also configured with longitudinally extending hinge tabs
100
that delineate transverse abutment of stop ledges
102
. The hinge tabs
100
of the leading ends
96
of the chain links
86
are complementary to the hinge tabs
101
of the trailing ends
98
of the end member plates
88
and
90
and the chain link plates
92
and
94
. That is, and as best illustrated in
FIG. 11
, the hinge tabs
100
of the leading ends
96
face upwardly and underlie the downwardly facing hinge tabs
101
of the trailing ends
98
of the link plates
88
,
90
,
92
, and
94
. The hinge tabs
100
of the leading ends
96
of the link plates
92
and
94
overlap the hinge tabs
101
of the trailing ends
98
of the link plates that are located immediately adjacent thereto.
Each of the chain links
86
, and also the end member
84
, has a hinged side
104
and an unhinged side
106
. At each hinged side
104
of the links
86
there are corner extremities on the hinge tabs
100
and
101
. The leading edge hinge tabs
100
of the upper and lower hinge plates
92
and
94
of each link
86
are joined together at these corner extremities by hinge pin sleeves
112
that are welded thereto and located between the upper and lower hinge plates
92
and
94
of each chain link
86
. The hinge pin sleeves
112
are about one and one-sixteenth inches long and define central hinge pin openings therethrough about one-quarter of an inch in diameter. The sleeves
112
act as spacers to hold the plates
92
and
94
of each chain link
86
a fixed distance apart and in mutually parallel alignment.
The links
86
and the end member
84
are further comprised of hinge connections that extend perpendicular to and which join together the plates
88
,
90
,
92
, and
94
by joining the hinge tabs
100
and
101
of adjacent leading and trailing ends
96
and
98
of the plates
88
,
90
,
92
, and
94
. Hinge pins
110
pass through the chain link hinge pin sleeves
112
and through openings in the structure of both the leading edge tabs
100
and the trailing edge tabs
101
of the next adjacent chain link
86
. The hinge pins
110
have heads
111
at both ends that are flattened and reside atop corner recessed decks
114
defined on the outwardly facing surfaces of each of the trailing edge tabs
101
at the hinged sides
104
of the chain links
86
. The flattened heads of the hinge pins
110
do not protrude above the outer surfaces of the chain link plates
92
and
94
. The links
86
are thereby hinged to each other at the corner extremities of their hinged sides
104
by the hinge pins
110
and by the hinge pin sleeves
112
. Together the link hinge pins
110
and the link sleeves
112
hingedly join and maintain a uniform, spaced distance of separation between the upper and lower link plates in the chain
26
. In this way the links
86
are rotatable in articulated fashion within a single, generally horizontal plane between positions of straight, linear alignment with each other as depicted in
FIG. 10
, and positions in which the unhinged sides
106
of adjacent links
86
are displaced from each other, as illustrated in FIG.
10
A. The fastening tabs
100
and
101
are displaced from the abutment shoulders
102
at the unhinged sides
106
of adjacent chain links
86
that are on the curved track section
78
or the bend track section
74
.
The chain links
86
and the end member
84
are hinged together at the corners
114
along their common, hinged sides
104
. The hinge pins
110
join the hinge tabs
100
and
101
of adjacent leading edges
96
and trailing edges
98
of the link plates
92
,
94
,
144
, and
146
at the hinged side
104
of the links
86
and
84
. In this way the fastening tabs
100
of the leading ends
96
of the links
86
reside in abutment against the abutment shoulders
102
of the trailing ends of the fastening tabs
101
of the links
86
and against the abutment shoulder
148
of the trailing end of the end member
84
. The fastening tabs
100
and
101
reside in abutment against the abutment shoulders
102
when the adjacent links
86
and the end member
84
are in straight linear alignment with each other, as illustrated in
FIGS. 2 and 10
. This interfering relationship between the fastening tabs
100
,
101
and the abutment shoulders
102
and
148
thereby prevents convex outwardly bending of the chain
26
to the common, unhinged side
106
of the chain links
86
and
84
.
The chain links
86
and the end member
84
of the chain
26
can be moved into straight linear alignment as illustrated in
FIG. 10
, or into a curve in which the unhinged sides
106
are disposed convex outwardly and the hinged sides
104
are disposed concave inwardly. However, since the chain links
86
and the end member
84
are hinged on their hinged sides
104
, the chain
26
cannot be flexed in the direction opposite that depicted in FIG.
10
A.
The end member
84
is illustrated in detail in
FIGS. 12 and 13
. Like the chain links
86
, the end member
84
has upper and lower link plates indicated at
88
and
90
, respectively. The link plates
88
and
90
of the end link
84
are configured somewhat differently from the upper and lower link plates
92
and
94
of the chain links
86
, however.
The rectangular upper plate
88
of the end link
84
has a trailing edge with a rearwardly projecting fastening tab
101
, just like the upper plates
92
of chain links
86
. The upper link plate
88
also defines a transverse abutment shoulder
148
, against which the forwardly projecting fastening tab
100
of the upper plate
92
of the adjacent chain link
86
bears when the end member
84
and the immediately adjacent chain link
86
are linearly aligned in a straight line, as illustrated in
FIGS. 10 and 13
.
Forward of the trailing ends of the plates
88
and
90
of the end member
84
, the plates
88
and
90
are provided with a spacer post
150
. The spacer post
150
is welded to both the upper plate
88
and the lower plate
90
of the end member
84
. The post
150
serves to maintain the upper link plate
88
and lower link plate
90
in mutually parallel alignment a fixed distance apart of about one and one-sixteenth inches. The end member
84
is also equipped with a lift actuating lug
152
that is welded to and projects upwardly from the lower plate
90
of the end member
84
.
The fastening tab
101
of the upper link plate
88
is secured to the trailing end
98
of the lower link plate
90
and to the leading end
96
of the immediately adjacent chain link
86
by a link hinge pin
110
and by the sleeve
112
of that link
86
in the same manner that the links
86
are joined to each other.
Unlike the chain links
86
, the end member
84
further includes a narrow guide fin
154
that is welded to and depends from the underside of the lower plate
90
. The guide fin
154
is a thin, narrow, longitudinally elongated, vertically oriented strip of steel that extends both downwardly and rearwardly from the lower plate
90
of the end member
84
and beneath the chain links
86
immediately adjacent thereto. The guide fin
154
has a circular opening defined therethrough at its rear extremity. Projecting laterally outwardly on both sides of the guide fin
154
are a pair of flanges
156
that are spaced from and parallel to the lower plate
90
. The guide flanges
156
are formed as planar, plate-like structures on both sides of a slot in the forward end of a flange plate. At the rear extremity the flange plate forms curved fingers
158
,
160
, and
162
, as best depicted in
FIGS. 12 and 13
. The curved fingers
158
,
160
, and
162
at the rear extremities of the flange plate define slots therebetween.
The end member
84
at the leading end of the chain
26
is attached to the top edge
66
of the garage door
12
by a garage door coupling member
118
, as best illustrated in
FIGS. 13 and 16
. The garage door coupling member
118
includes an L-shaped plate
120
, one leg
121
of which passes across the top edge
66
of the garage door
12
, and the other leg
123
of which extends a short distance down the inside surface of the garage door
12
from the top edge
66
thereof. The L-shaped plate
120
is attached to the top edge
66
of the garage door
12
by wood screws
122
and to the upper center of the surface of the garage door
12
by lag bolts
124
.
The garage door coupling member
118
is provided with a releaseable connector mechanism that includes a pair of mutually parallel ears
126
and
128
projecting upwardly perpendicular to the top edge leg
121
of the L-shaped plate
120
. The ears
126
and
128
have central openings defined therethrough which reside in coaxial alignment with each other. The ear
126
further includes a sleeve
130
welded to its surface opposite the ear
128
. A coupling pin
132
is mounted for reciprocal movement within the sleeve
130
. A leaf spring
134
is also mounted to the angle plate leg
121
by means of a bolt
136
and by a tang
138
that projects outwardly perpendicular to the mounting plate leg
121
. The leaf spring
134
acts against the head of the coupling pin
132
to normally bias the coupling pin
132
inwardly so that its shank projects through the openings in both the ears
126
and
128
. This normal position of the coupling pin
132
is indicated in phantom at
132
′ in FIG.
16
.
The coupling member
118
also includes a release lever
140
that can act in opposition to the leaf spring
134
. The release lever
140
is rotatably mounted to the angle plate leg
121
by means of a mounting post
142
. The release lever
140
can be rotated about the mounting post
142
in a counterclockwise direction to the solid line position illustrated in
FIG. 16
to overcome the bias of the leaf spring
124
, and pull the shank of the coupling pin
132
out from the opening in the ear
128
and clear of the gap between the ears
126
and
128
in order to release the end member
84
at the leading end
82
of the chain
26
. This is done to disengage the garage door opener
10
from the garage door
12
so that the garage door
12
can be opened or closed in the event of a power failure. The circular opening in the guide fin
154
of the leading end member
84
has a diameter large enough to receive the shank of the coupling pin
132
of the garage door coupling mechanism
118
therethrough. The spaces between the flanges
158
,
160
, and
162
are of a width sufficient to accommodate the thicknesses of the ears
126
and
128
of the garage door coupling mechanism
118
as the top
66
of the garage door rotates relative to the end member
84
.
Near its left-hand edge, as viewed in
FIGS. 3 and 4
, the mounting support
20
includes a pair of support plates
166
and
168
which project up from the platform
48
in perpendicular orientation relative thereto. The support plates
166
and
168
are oriented parallel to each other and reside in vertical planes that are perpendicular to the vehicle entry wall
16
. The support plates
166
and
168
are spaced apart from each other a distance of about one and one-half inches and define therebetween the track opening
80
.
Near their forward edges, the support plates
166
and
168
are provided with a pair of upright standards
170
which define upwardly opening forks
172
at their upper extremities. The forks
172
receive the horizontally projecting stub axles
174
of a rubber roller
176
which is mounted for rotation between the forks
172
. The rubber roller
176
is about one and one-half inches in diameter and is biased toward the platform
48
by means of a pair of coil springs
178
. The upper ends of the coil springs
178
are secured to the stub axles
174
of the roller
176
, while the lower ends of the springs
178
are secured to the platform
48
. The rubber roller
176
is thereby biased downwardly against the top of the chain link
86
or end member
84
located immediately below it, toward the platform
48
, within the limits allowed by the depth of the forks
172
.
The inside upright support plate
176
extends about three inches to the rear of the outboard side
52
of the platform
48
and then terminates. The outside upright support
176
extends all the way to the mounting strip
54
of the mounting support
20
and is welded thereto. The outside mounting support
168
, at a distance of about three inches from the outboard side
52
of the platform
48
, defines an upwardly projecting fulcrum tang
180
. The fulcrum tang
180
serves as a suspension link coupling mount.
The platform
48
defines within its structure a narrow, elongated slot
53
that projects rearwardly from the outboard side
52
of the platform
48
a distance of about five and one-half inches, as illustrated in FIG.
8
. The slot
53
terminates about two inches from the inboard side
50
of the platform
48
to which the mounting strip
54
is secured. The slot
53
is just wide enough to receive and guide the guide fin
150
to carry the end member
84
at the leading end
82
of the chain
26
straight back as the end member
84
passes through the track opening
80
.
As best illustrated in
FIGS. 8 and 15
, the guide slot
53
in the platform
48
is aligned with and lies in the same vertical plane as the track opening
80
. The guide fin
154
follows the guide slot
53
in the platform
48
when the reversible drive system of the garage door opener
10
fully retracts the chain
26
into the track
24
.
As the garage door
12
is closed, the hinge connection between the guide fin
154
and the garage door coupling pin
132
of the releaseable garage door opener connection
118
permits relative rotational movement between the end member
84
of the chain
26
and the garage door
12
. As this relative rotational movement occurs, the gaps between the fingers
158
,
160
, and
162
at the hinged end of the guide fin
154
accommodate and receive the ears
126
and
128
on the garage door coupling
118
.
The electric motor
30
is a conventional, reversible, alternating current one-quarter horsepower motor that is mounted on the platform
48
. The chain sprocket
36
and the spur gear
34
that is engaged with the worm drive shaft
32
both include hubs that are secured by set screws
182
to a transmission shaft
184
that projects upwardly from and is rotatably mounted relative to the platform
48
. The axis of rotation of the power transmission shaft
184
is perpendicular to the plane of the platform
48
. The sprocket
36
is a conventional chain sprocket and includes teeth that accommodate and engage the sleeves
112
of the chain links
86
and the spacer post
150
of the end member
84
. The pitch diameter of the chain sprocket
136
is about two inches.
The automatic garage door opener is also preferably provided with a suspension linkage indicated generally at
190
. The suspension linkage
190
is connected to the platform
48
at a location remote from the inboard side
50
thereof. Specifically, one end of the suspension linkage
190
is connected to the suspension link coupling mount formed by the fulcrum tang
180
. The suspension linkage
190
is anchored relative to the vehicle entry wall
16
at its other end by an attachment to a pair of horizontally projecting suspension link mounting ears
192
. The ears
192
are both vertically aligned and mutually parallel to each other and project outwardly from the upper arm
4
of the mounting bracket
22
at a distance of about six inches above the horizontal platform axis of rotation
60
.
The suspension linkage
190
is comprised of a platform lift actuating lever
196
and a rigid lift stroke control link
210
. The lift actuating lever
196
has an upper end
198
and a lower end
200
and a fulcrum located between the upper and lower ends
198
and
200
. The platform lift actuating lever
196
is mounted relative to the platform
48
at its fulcrum by means of a fulcrum hinge connector
202
that passes through the fulcrum of the lift actuating lever
196
and through the fulcrum tang
180
that projects upwardly from the platform
48
. The lift actuating lever
196
thereby rotates about a horizontal platform lift axis
204
that is located above and is parallel to the platform axis of rotation
60
, as indicated in FIG.
15
.
At its lower end
200
, the platform actuating lever
196
has a horizontally projecting stud
204
that extends through an elongated cam slot
206
defined in the support plate
168
. The cam slot
206
is about two inches in length. The stud
204
projects laterally into the path of movement of the lift actuating lug
152
rising from the lower plate
90
of the end member
84
at the leading end
82
of the chain
26
.
The rigid lift stroke control link
210
is rotatably connected to the upper end
198
of the platform lift actuating lever
196
and to the vehicle entry wall
16
above the platform axis of rotation
60
. The rigid lift stroke control link
210
is preferably formed as a turnbuckle so that it has an adjustable length. To adjust the length of the turnbuckle
210
, the bolt
212
that rotatably secures the upper end of the turnbuckle
210
to the mounting ears
192
must be loosened and the internally tapped portion of the turnbuckle is advanced onto or backed off from the externally threaded rod portion thereof to decrease or increase, respectively, the length of the lift stroke control link formed by the turnbuckle
210
. Adjustment of the length of the turnbuckle
210
thereby allows adjustment of the extent to which the first end member
84
of the chain
26
rotates the platform
48
about the platform axis of rotation
60
, as will hereinafter be described.
The suspension linkage
190
aids in bearing the weight of the garage door opener mechanism, and the springs
178
urge the biasing roller
176
against the upper link plates
90
of the chain links
86
as they pass therebeneath. The chain
26
passes between the platform
48
and the biasing roller
176
in moving under the control of the reversible drive system of the invention. In this way the biasing roller
176
maintains the links
86
and the end member
84
of the chain
26
at the track opening
80
in close proximity to the platform
48
, and prevents the chain
26
from rising out of the track
24
. As the end member
84
reaches the platform
48
, the lower link plate
90
of the end link
84
passes across the top of the platform
48
, while the flanges
156
emanating laterally from the guide fin
154
pass beneath the platform
48
.
As the chain
26
approaches the fully retracted position depicted in
FIG. 3
, the end member
84
at the first or leading end
82
of the chain
26
pushes the lower end
200
of the platform lift actuating lever
196
along the cam slot
206
and toward the vehicle entry wall
16
, as illustrated in
FIGS. 2
,
14
, and
1
. This lifting action occurs when the lift actuating lug
152
projecting upwardly from the lower link plate
90
of the end member
84
moves toward the vehicle entry wall
16
and pushes the stud
204
of the platform lift actuating lever
196
inwardly along the cam slot
206
and toward the vehicle entry wall
16
. When this occurs the stud
204
is constrained to longitudinal movement relative to the platform
48
by the cam slot
206
. As a result, the platform lift actuating lever
196
is rotated in a clockwise direction about the fulcrum hinge connector
202
from the position indicated in
FIG. 14
to the position illustrated in
FIG. 1
, thus raising the platform
48
upwardly out of the path of the top of the garage door
12
.
The arc through which the platform
48
is rotated is controlled by the effective length of the turnbuckle
210
. The shorter the distance between the hinge connections
198
and
212
, which is the effective length of the lift stroke control link formed by the turnbuckle
210
, the greater the arc of rotation of the mounting support
20
about the platform axis of rotation
60
. Conversely, if the effective length of the lift stroke control link
210
is lengthened, the arc of upward rotation of the platform
48
from its normal, horizontal position will be reduced. The effective length of the turnbuckle
210
, that is the distance between the hinge connections
198
and
212
, may be adjusted as required for clearance of the top
66
of the garage door
12
in each individual installation.
The latch
62
on the mounting bracket
22
interacts with the mounting strip
54
to ensure that the hooks
46
remain engaged with the wall mount hinge rods
58
despite the limited degree of rotation of the garage door opener support
20
relative to the mounting bracket
22
. As the platform
48
is rotated upwardly about the platform axis of rotation
60
, the latch
62
on the mounting bracket
22
interacts with the upper edge of the mounting strip
54
. That is, the lug
65
on the end of the latch
62
bears against the upper edge of the mounting strip
54
and keeps the hinge rods
58
from rising above the tips of the hooks
46
.
The end member
84
also includes an externally threaded door closure limit switch actuating rod
220
that is mounted in a barrel
222
welded to the underside of the upper plate
88
of the end member
84
, as illustrated in FIG.
13
. The threaded rod
220
is not threadably engaged with the barrel
222
, but is reciprocally movable within the barrel
222
. A coil spring
223
is disposed about the portion of the threaded rod
220
between the barrel
222
and the actuating tip
224
at one end of the rod
220
. The coil spring
223
exerts a force that urges the actuating tip
224
toward the garage entry wall
16
.
A jam nut
226
is threaded onto the other end of the threaded rod
220
on the other side of the barrel
222
to limit the extent to which the spring
223
causes the rod
220
to protrude from the barrel
222
toward the vehicle entry wall
16
. As the end member
84
approaches the vehicle entry wall
16
when the garage door
12
is being closed, the tip
224
of the rod
220
actuates a conventional electrical limit switch (not shown) to shut off the motor
30
and reverse the electrical contacts for the signals to the motor
30
just as the garage door
12
reaches the closed position shown in FIG.
1
. The resilient mounting of the actuating rod
220
relative to the barrel
222
provided by the spring
223
provides a sufficient cushion to prevent the limit switch from being damaged by an excessive impact from he actuating tip
224
.
When the garage door
12
is initially closed, as illustrated in
FIG. 1
, and the drive mechanism
29
is actuated to open it, the motor
30
is actuated to advance the chain
26
out of the track opening
80
into the garage interior
18
. The chain
26
then proceeds along the track
24
in the direction indicated in FIG.
4
. The reversible drive mechanism of the invention advances the first end
82
of the drive chain
26
into the garage interior
18
so that the end member
84
and the chain links
86
of the drive chain
26
emanate from the track opening
80
in straight, linear alignment with each other within the garage interior
18
beyond the track opening
80
, as illustrated in
FIGS. 2 and 4
.
The reversible drive mechanism of the invention alternatively retracts the chain links
86
and the end member
84
of the drive chain
26
onto the track
24
so that they are drawn into the track opening
80
to follow the track
24
. The chain links
86
all follow the curved track section
78
, while the end member
84
travels in a straight line to the end of the guide slot
53
, as illustrated in FIG.
8
.
A limit switch actuating post
230
is provide on one of the links
86
atop or near the trailing end
83
of the chain
26
. The actuating post
230
projects upwardly from the upper plate
92
of one of the links
86
and interacts with an articulated limit switch actuating mechanism
232
, shown in
FIGS. 3 and 4
. That is, as the garage door
12
reaches the open position illustrated in
FIG. 2
, the actuator post
230
operates the spring-loaded limit switch mechanism
232
to move it from the position shown in
FIG. 3
to the position shown in FIG.
4
. This shuts off the drive signal to the motor
30
, and also reverses the signal contacts to the motor
30
, so that when the motor
30
is next actuated it will close the garage door
12
, rather than open it. The limit switches and the signal reversing switches are conventional in nature and need not be described in detail herein.
The first end member
84
of the drive chain
26
is attached to the garage door
12
by the coupling pin
132
that extends through the opening in the guide fin
154
. The opposite, or second end,
83
of the chain
26
is always engaged with the track
24
. The reversible drive motor
30
, through the worm drive shaft
32
, the spur gear
34
with which it is engaged, and the sprocket
36
, are engaged with the drive chain
26
. Specifically the teeth of the sprocket
36
engage the sleeves
112
that are disposed about the hinge pins
110
of the links
86
and also the spacer post
150
of the end member
84
.
Undoubtedly, numerous variations and modifications of the invention will become readily apparent to those familiar with garage door openers. Various mechanical equivalents may be substituted for the suspension linkage
90
, the garage door coupling
118
, and for the various other elements of the invention. Accordingly, the scope of the invention should not be construed as limited to the specific embodiment depicted and described.
Claims
- 1. In combination a garage door and a garage door opener for automatically opening and closing said garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior, the improvement comprising an opener mechanism that includes:a track secured to said vehicle entry wall above said garage door opening and said track extends in a curve and includes a track opening directed away from said vehicle entry wall and toward said interior of said garage, a chain having first and second ends wherein said first end of said chain is connected to the top of said garage door and said second end of said chain is always engaged with said track, and wherein said chain includes a plurality of links that have corners which are hinged together in articulated fashion to permit relative movement of said links between straight, linear alignment with each other and curvature in only one single direction from linear alignment with each other, and a reversible drive system that advances said chain out from said track opening and into said garage interior so that all of said chain links that are located between said track opening and said top of said door reside in straight, linear alignment with each other as aforesaid, and that alternatively retracts said chain from said garage interior onto said track so that said links follow said curve in said track.
- 2. A combination according to claim 1 wherein said curve in said track extends in an arc of ninety degrees and said track includes a proximal straight section located adjacent to said curve and extending parallel to said vehicle entry wall.
- 3. A combination according to claim 2 wherein said track includes a distal straight section extending parallel to said vehicle entry wall and a bend that extends in an arc of one hundred eighty degrees, and said bend is located between said straight proximal and straight distal sections.
- 4. A combination according to claim 2 wherein said track is mounted upon a platform that is secured to said vehicle entry wall.
- 5. A combination according to claim 4 wherein said platform has an inboard side located proximate to said vehicle entry wall and an opposite outboard side located remote from said vehicle entry wall, and said inboard side of said platform is secured to said vehicle entry wall by wall mount hinge connections, whereby said platform is rotatable about a horizontal platform axis of rotation relative to said vehicle entry wall upwardly from a horizontal disposition in order to permit passage of said top of said garage door therebeneath, and further including suspension linkage connected to said platform at a location remote from said inboard side thereof and anchored relative to said vehicle entry wall to aid in bearing the weight of said opener mechanism.
- 6. A combination according to claim 5 wherein said suspension linkage is comprised of a platform lift actuating lever having upper and lower ends and a fulcrum located between said upper and lower ends, and said platform lift actuating lever is mounted to said platform at its fulcrum for rotation about a horizontal platform lift axis that is parallel to said platform axis of rotation, and further comprising a rigid lift stroke control link that is rotatably connected to said upper end of said platform lift actuating lever and to said vehicle entry wall above said platform axis of rotation, and said first end of said chain pushes said lower end of said platform lift actuating lever toward said vehicle entry wall when said reversible drive system fully retracts said chain.
- 7. A combination according to claim 6 wherein said lift stroke control link has an adjustable length, thereby allowing adjustment of the extent to which said first end of said chain rotates said platform about said platform axis of rotation.
- 8. A combination according to claim 6 further comprising a biasing roller located in alignment with said track opening and mounted above said platform, and springs urging said biasing roller toward said platform, and said chain passes between said platform and said biasing roller in moving under the control of said reversible drive system, whereby said biasing roller maintains links of said chain at said track opening in close proximity to said platform.
- 9. A combination according to claim 4 wherein said platform includes a guide slot aligned with said track opening, and said first end of said chain has an end member at its extremity, and said end member has a guide fin depending therefrom, and said guide fin follows said guide slot in said platform when said reversible drive system fully retracts said chain.
- 10. A combination according to claim 9 further comprising a door attachment hinge connection between said top of said garage door and said guide fin of said link.
- 11. A combination according to claim 1 wherein said chain links are each formed with upper and lower rectangular plates that are joined together in mutually parallel, spaced relationship from each other, and said plates each have a leading end and a trailing end, and said leading and trailing ends are each configured to define a transverse abutment shoulder and a fastening tab projecting longitudinally beyond said abutment shoulder, and the configuration of said leading ends and that of said trailing ends is mutually complementary, so that said fastening tabs of said leading ends and said fastening tabs of said trailing ends of adjacent links reside in mutually overlying relationship, and are hinged together at corners along a common side of said chain links, whereby said fastening tabs of said leading ends reside in abutment against said abutment shoulders of said trailing ends and said fastening tabs of said trailing ends reside in abutment against said abutment shoulders of said leading ends when said adjacent links are in straight, linear alignment with each other as aforesaid.
- 12. A combination according to claim 1 further comprising a garage door opener support upon which said track is mounted, and said support has a flat mounting platform with inboard and outboard sides, and a mounting strip extending up from said inboard side of said flat mounting platform, and said mounting strip has hook receiving openings therein and wall mount hinge rods spanning said hook receiving openings, and a mounting bracket secured to said vehicle entry wall and having upwardly turned hooks thereon that project out from said vehicle entry wall, and said hooks engage said wall mount hinge rods to permit a limited degree of rotation of said garage door opener support relative to said mounting bracket.
- 13. A combination according to claim 12 further comprising a latch on said mounting bracket that interacts with said mounting strip to ensure that said hooks remain engaged with said wall mount hinge rods despite said limited degree of rotation of said garage door opener support relative to said mounting bracket.
- 14. A combination according to claim 1 wherein said reversible drive system includes a motor having a worm drive shaft, a gear engaged with said worm drive shaft, a sprocket engaged with said chain, and a force transmission shaft to which both said gear and said sprocket are secured.
- 15. In combination, a garage door and an automatic garage door opener for lifting said garage door from a closed position blocking a garage door opening in a vehicle entry wall and an open position elevated within the interior of a garage, the improvement comprising:a track secured to said vehicle entry wall above said garage door opening and having a track opening directed away from said vehicle entry wall and toward said garage interior and a curved track section that extends in an arc of at least ninety degrees from said track opening, a drive chain formed of a plurality of links each having a hinged side with corner extremities and an opposing unhinged side, and said links are hinged to each other at said corner extremities of said hinged sides, whereby said links are rotatable in articulated fashion between positions of straight, linear alignment with each other and positions in which said unhinged sides of adjacent links are displaced from each other, and said drive chain has a first end attached to said garage door and a second end that is always engaged with said track, and a reversible drive mechanism engaged with said drive chain to advance said first end of said drive chain into said garage interior so that said links of said drive chain emanate from said track opening in straight, linear alignment with each other within said garage interior beyond said track opening, and alternatively to retract said links of said drive chain onto said track so that said links are drawn into said track opening and follow said track.
- 16. A combination according to claim 15 in which each of said links is comprised of upper and lower mutually parallel link plates, each having a leading end and a trailing end, and said leading and trailing ends are both configured with longitudinally extending hinge tabs and transversely extending abutment shoulders that delineate said hinge tabs, and said hinge tabs of said leading ends of said chain links are complementary to those of said trailing ends of said chain links, whereby said hinge tabs of said leading ends of said link plates overlap those of said trailing ends of said link plates that are located immediately adjacent thereto, and further comprising hinge connections that extend perpendicular to said link plates and join said link plates together by joining said hinge tabs of adjacent leading and trailing ends of said link plates at said hinged side of said links, so that said longitudinally extending hinge tabs abut against said transversely extending abutment shoulders in chain links that reside in straight, linear alignment as aforesaid, and are displaced from said abutment shoulders at said unhinged sides of adjacent links that are on said curved track section.
- 17. A combination according to claim 16 wherein each of said link plates has a rectangular shape and is at least about one and one-half inches in length and three-quarters of an inch in width and said link plates in each link are separated by a distance of at least about three-quarters of an inch.
- 18. A combination according to claim 15 further comprising a rigid mounting support that includes a platform located proximate to said vehicle entry wall and extending toward said interior of said garage, and hinge connections that mount said support to said vehicle entry wall to permit limited rotational movement of said platform relative to said vehicle entry wall about a horizontal platform axis of rotation and said track is located atop said platform and includes a first straight section adjoining said curved track section and located proximate to said vehicle entry wall and extending in a horizontal direction parallel thereto, a one hundred eighty degree bend section connected to said first straight section remote from said curved section, and a second straight section connected to said one hundred eighty degree bend section and spaced from and parallel to said first straight section.
- 19. A combination according to claim 18 further comprising a suspension link coupling mount projecting upwardly from said platform, and suspension linkage that is attached to said vehicle entry wall above said mounting support and to said suspension link coupling mount at a location thereon spaced from said vehicle entry wall in said interior of said garage, and said suspension linkage includes a platform lift actuating lever that has upper and lower ends with a fulcrum located therebetween, and said lift actuating lever is rotatably coupled at its fulcrum to said suspension link coupling mount for rotation about a horizontal platform lift axis that lies above said platform and which is parallel to said platform axis of rotation, and said suspension linkage further includes a rigid lift stroke control link, one end of which is rotatably connected relative to said vehicle entry wall above said platform axis of rotation and the other end of which is rotatably connected to said upper end of said platform lift actuating lever, and said first end of said drive chain includes a laterally projecting lift actuator lug that contacts said lower end of said platform lift actuating lever and rotates it to thereby raise said platform as said reversible drive mechanism retracts said drive chain and as said first end of said drive chain approaches said track.
- 20. In combination, a garage door and a garage door opener for automatically raising and lowering said garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior and comprising:a support platform mounted in said garage interior on said entry wall above said garage door opening, a track located on said support platform and having one open end directed out from said entry wall toward said interior of said garage, a drive chain having links that are joined together in articulated fashion, said links including stops located so as to permit articulated movement of said links between alignment with each other in a straight line and deflection to a single side of said straight line, and said drive chain has a leading end and a trailing end and said leading end has an extremity that is coupled to said garage door and said trailing end is constrained to move within said track, and an electrically operated, bidirectional drive system mounted on said support platform and engaged with said drive chain to move said drive chain between extended and retracted positions relative to said track, and in said extended position said leading end of said drive chain extends linearly out of said open end of said track and away from said support platform and into said interior of said garage and in said retracted position said chain is drawn back onto said track with said extremity of said leading end residing at said open end of said track.
US Referenced Citations (3)