Automatic garage door opener

Information

  • Patent Grant
  • 6173532
  • Patent Number
    6,173,532
  • Date Filed
    Friday, September 3, 1999
    25 years ago
  • Date Issued
    Tuesday, January 16, 2001
    24 years ago
Abstract
A garage door opener is provided with a drive mechanism formed by a chain that runs in a track. The track is mounted on the platform of a mounting support that is hinged to the vehicle entry wall of a garage directly above the garage door opening. The track includes a track opening directed straight out from the vehicle entry wall. The track extends in a curve from the track opening toward the vehicle entry wall, along a first proximal straight section that lies parallel to the vehicle entry wall, around a one hundred eight degree bend, and along another distal straight section that is located parallel to and spaced from the first, proximal section. The chain is formed with large links having flat upper and lower plates. Each link has a hinged side and an unhinged side and the links are joined together at their corners along their hinged sides. The chain can only be bent in an arc that is concave inwardly toward the hinged sides of the links. A reversible drive mechanism drives the chain so that as the garage door is opened, the chain links emanate in straight linear alignment with each other from the track opening and function as a push rod that forces the top of the garage door inwardly toward the interior of the garage. When the garage door is closed, the links of the chain will flex about their corner connections and thereby follow the chain track on the platform. As the garage door approaches a closed position, a lift mechanism is actuated that rotates the platform upwardly through a small arc to allow the top of the garage door to pass therebeneath.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an automatic garage door opener for raising and lower a garage door relative to a garage door opening a in a vehicle entry wall of a garage.




2. Description of the Prior Art




Various types of automatic garage door openers have existed for many years. Conventional automatic garage door openers are electromechanical devices which raise and lower a garage door to unblock and block a garage door opening in response to actuating signals. The signals are electrical signals transmitted by closure of a push-button switch through electrical wires or by radio frequency from a battery-operated, remote controlled actuating unit. In either case the electrical signals initiate movement of the garage door from the opposite condition in which it resides. That is, if the garage door is open, the actuating signal closes it. Alternatively, when the garage door is closed, the actuating signal will open the garage door. Once movement has been initiated, the system is deactuated when the garage door movement trips a limit switch as the garage door approaches its open or closed position.




The drive systems for conventional automatic garage door openers are frequently rather large and cumbersome and are difficult for a single individual to install. Conventional drive systems typically include either a very long worm drive or a very long drive through a chain loop tensioned between a pair of sprockets. The chain is connected to the garage door. A typical worm drive shaft is at least about eight feet in length, while the sprockets in a chain loop drive are likewise separated by a distance of at least eight feet. The large distances involved from one end of the drive system to the other makes conventional automatic garage door openers quite difficult for one person to install.




A further disadvantage of conventional automatic garage door opening systems is that they are designed for permanent installation. That is, once the automatic garage door opening system has been installed, it cannot be easily taken down, transported to a new location, and reinstalled. As a consequence, people who rent garages are highly unlikely to purchase a conventional automatic garage door opener since they are fully aware that they will, in all likelihood not be able to take the automatic garage door opener with them should they choose to relocate.




A further disadvantage of conventional garage door opening systems is that they typically extend down into the interior of the garage at least about six inches. As a consequence, they cannot be installed in garages having low overhead clearances since they extend downwardly a distance sufficient to create an overhead obstruction. On the other hand, where a garage has a particularly high ceiling, conventional garage door openers cannot be utilized without first creating a support framework that extends downwardly into the interior of the garage to provide a mounting base for a conventional worm drive or chain loop drive system.




SUMMARY OF THE INVENTION




The present invention is an automatic garage door opener with a drive mechanism that operates on principles entirely different from those of conventional garage door openers. Unlike conventional worm drive and loop chain drive systems, the automatic garage door opener of the present invention does not involve, long, ungainly drive mechanisms. To the contrary, the garage door opener of the present invention is quite compact and is totally mounted on a platform that is less than four feet in length and less than foot in width. As a consequence, the unit can be easily installed by a single individual.




Installation of the garage door opener of the invention is extremely simple. The device typically takes only about twenty minutes to install, as contrasted with the hours of time that are normally expended by purchasers of conventional automatic garage door openers in the installation process.




A further advantage of the present invention is that the entire mechanism is mounted on the wall of the garage right above the vehicle entry door opening. Therefore, there is no supporting structure required at a longitudinal distance within the interior of the garage remote from the garage door opening. Thus the system is not in any way dependent upon the height of the garage ceiling or the height of any framework above the vehicle storage area. As a consequence, it can be installed and operated in a garage having an extremely low overhead clearance, and also in a garage having an unusually high ceiling.




The garage door opener of the invention is installed as a single unit. Prior to installation, all of the operating components of the garage door opener are joined together. This enhances the ease of installation and also makes the unit easily removable and transportable. Thus, the garage door opener of the invention does not become a permanent fixture in the garage, but rather is merely an accessory that can be hung on the wall above the garage door opening. It therefore lends itself to use and reuse in different locations. This is a particularly popular feature with garage tenants, as contrasted with garage owners, since the garage door opener is an item of personal property that can be easily moved from one garage to the next.




In one broad aspect the present invention may be considered to be an improvement in a garage door opener for automatically opening and closing a garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior. The improve is comprised of an opener mechanism which includes a track, a chain, and a reversible drive system. The track is secured to the vehicle entry wall above the garage door opening. The track extends in a curve and includes a track opening directed away from the vehicle entry wall and toward the interior of the garage. The chain is not formed into a loop, but rather has a first and second ends. The first end of the chain is connected to the top of the garage door. The second end of the chain is always engaged with the track. The chain includes a plurality of links that have corners which are hinged together in articulated fashion to permit relative movement of the links. Specifically, the links may be moved between straight linear alignment with each other and curvature in only one single direction from linear alignment with each other. That is, the links can undergo articulated movement in one direction relative to a straight line, but not any other.




A reversible drive system advances the chain out from the track opening and into the garage interior so that all of the chain links that are located between the track opening and the top of the garage door reside in straight, linear alignment with each other. Alternatively, the reversible drive system retracts the chain from the garage interior onto the track so that the links follow the curve in the track.




The chain is constructed so that as the links are brought into straight, linear alignment with each other as the emanate from the track opening. The links are provided with complementary fastening tabs and also with transverse abutment shoulders at their leading and trailing ends. When the links of the chain are oriented in straight, linear alignment, the fastening tabs reside in abutment against the abutment shoulders.




In another aspect the invention may be considered to be a garage door opener for automatically raising and lower a garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior. The garage door opener is comprised of a support platform, a track, a drive chain, and an electrically operated bidirectional drive system.




The platform is mounted in the garage interior on the entry wall above the garage door opening. The track is located on the support platform and has one open end directed out from the entry wall toward the interior of the garage. The drive chain has links that are joined together in articulated fashion. The links include stops located so as to permit articulated movement of the links between alignment with each other in a straight line and deflection to a single side of that straight line. The drive chain has a leading end and a trailing end. The leading end has an extremity that is coupled to the garage door. The trailing end is constrained to move within the track.




The drive system is mounted on the support platform and is engaged with the drive chain. The drive system moves the drive chain between extended and retracted positions relative to the track. In the extended position, the leading end of the drive chain extends linearly out of the open end of the track and away from the support platform and into the interior of the garage. In the retracted position, the chain is drawn back onto the track with the extremity of the leading end residing at the open end of the track.




The drive chain employed is formed of links that are of considerable size, unlike the links of drive chains that are formed into a loop in conventional chain loop drive systems. The load upon the chain is a compressive load, rather than a tensile load as in conventional chain loop drive systems. It is necessary for the links of the drive chain to be high enough and wide enough so that the chain will not twist as it is pushed by the drive mechanism into the interior of the garage to open the garage door. Chain links must therefore have a considerable mass, and the links must be of considerable length, width, and height.




Preferably, the drive chain is formed of links each having a pair of generally rectangular-shaped link plates that are parallel to each other and held in rigid, spaced separation from each other by link pins and link pin sleeves. The link plates are preferably at least about one and one-half inches in length and three-quarters of an inch in width. The link plates in each link are preferably separated by a distance of at least about three-quarters of an inch.




The first end of the drive chain may be considered to be a leading end and is coupled to the top of the garage door. The second or trailing end of the chain always remains engaged with the track. Each of the chain links has a hinged side with corner extremities and an opposing unhinged side. The links are hinged to each other at the corner extremities of the hinged sides of the links. Also, each of the links is provided with stops in the form of abutment shoulders formed by fastening tabs projecting longitudinally beyond the abutment shoulders. The links are thereby rotatable relative to each other in articulated fashion only between positions of straight linear alignment with each other and positions in which the unhinged sides of a adjacent links are laterally displaced from each other.




A drive chain having this configuration and connected in this manner is constrained so that as the links are forced out of the track opening, they are brought into linear alignment with each other. The lateral force on the links is such as to tend to try to force the unhinged side of the links to rotate toward each other. However, due to the stops on the links, the unhinged sides thereof cannot move beyond linear alignment in the lateral direction in which forces are exerted. As a consequence, the links emanating from the track opening remain in linear alignment with each other and function as a push rod that forces the top of the garage door to which the leading end of the drive chain is connected toward the interior of the garage and away from the entry wall in which the vehicle entry opening is formed.




On the other hand, when the links of the drive chain are drawn back onto the track, the curvature of the track is such as to accommodate the articulated movement of the chain links so that the unhinged sides thereof rotate away from each other. This allows the drive chain to be drawn through a curved path from alignment substantially perpendicular to the vehicle entry wall through a curved section of the track, and onto a first straight, horizontally aligned section of the track that is located proximate to and lies parallel to the vehicle entry wall. To make the unit more compact, a one hundred eighty degree bend section is formed in the track. The bend section is connected to the first straight section remote from the curved section and a second straight section of the track is also provided. The second straight section is connected to the one hundred eighty degree bend section and is spaced from and parallel to the first straight section, as well as to the wall of the garage in which the vehicle entry opening is formed.




The straight portion of the drive chain extending from the track opening inwardly into the interior of the garage and which terminates at the leading end of the drive chain that is coupled to the garage door, is close to perpendicular alignment to the wall in which the vehicle entry opening is formed. However, it is advantageous for the alignment of the straight portion of the drive chain to be varied somewhat, particularly as the garage door approaches its closed position blocking the vehicle entry opening. For this reason the automatic garage door opener of the invention is preferably further comprised of suspension linkage that is attached to the vehicle entry wall above the mounting support and to a suspension link coupling mount projecting upwardly from the platform bearing the track at a location above the platform spaced from the vehicle entry wall in the interior of the garage. The suspension linkage preferably includes a platform lift actuating lever that has upper and lower ends with a fulcrum located therebetween. The lift actuating lever is rotatably coupled at its fulcrum to the suspension link coupling mount for rotation about a horizontal platform lift axis that lies above the platform.




The platform itself is also rotatable attached to the vehicle entry wall. The platform lift axis is parallel to and lies above the platform axis of rotation. The suspension linkage further includes a rigid lift stroke control link, one end of which is rotatably connected relative to the vehicle entry wall above the platform axis of rotation. The other end of the rigid lift stroke control link is rotatably connected to the upper end of the platform lift actuating lever.




The first end of the drive chain includes a laterally projecting platform lift actuator lug that contacts the lower end of the platform lift actuating lever and rotates it to thereby raise the platform. This occurs as the reversible drive mechanism retracts the drive chain and as the first, or leading end of the drive chain, approaches the track. The platform is thereby tilted upwardly from the vehicle entry wall about its platform axis of rotation as the garage door closes, so as to clear the top of the garage door as it passes therebeneath.




The invention may be described with greater clarity and particularity by reference to the accompanying drawings.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side sectional elevational view of the garage door opener of the invention shown with the garage door in a closed position blocking the vehicle entry opening.





FIG. 2

is a side elevational sectional view of the garage door opener of

FIG. 1

shown with the drive chain in the extended condition and with the garage door fully open.





FIG. 3

is a top plan view of the garage door opener of the invention shown as it appears when the garage door is closed as in FIG.


1


.





FIG. 4

is a top plan view of the garage door opener of the invention shown as it appears when the garage door is opening.





FIG. 5

is a rear elevational view of the rigid mounting support for the automatic garage door opener of the invention taken along the lines


5





5


of FIG.


3


.





FIG. 6

is a sectional elevational detail of the mounting bracket showing one of the mounting support hooks and a locking mechanism for holding the mounting support of the automatic garage door opener of the invention in position.





FIG. 7

is a front elevational view of the portion of the mounting support bracket shown in FIG.


6


.





FIG. 8

is a bottom plan view of the left-hand portion of the automatic garage door opener as shown in FIG.


3


.





FIG. 9

is a front elevational detail showing the drive motor and drive transmission system of the automatic garage door opener of FIGS.


1


-


4


.





FIG. 10

is a top plan detail illustrating the first, leading end of the drive chain employed in the automatic garage door opener of FIGS.


1


-


4


with the adjoining chain links linearly aligned in a straight line.





FIG. 10A

is a top plan view of the links and end member at the leading end of the drive chain deflected to a single side of the straight linear alignment shown in

FIG. 10

as permitted by the link hinge pin connection.





FIG. 11

is a side elevational view of a portion of the drive chain partially broken away, taken along the lines


11





11


of FIG.


10


.





FIG. 12

is a bottom plan view of the end member at the leading end of the drive chain of the invention.





FIG. 13

is a side elevational detail view showing the connection of the end member of the leading end of the drive chain of the invention coupled to the top of the garage door, which is in the open position.





FIG. 14

is a side elevational sectional view taken along the lines


14





14


of

FIG. 4

illustrating the automatic garage door opener of the invention at an intermediate position as it moves the garage door between an open and a closed position.





FIG. 15

is a front elevational detail taken along the lines


15





15


of FIG.


3


.





FIG. 16

is a plan detail of the top of the garage door, shown in the closed position with the end member of the leading end of the drive chain that is connected thereto shown in phantom.











DESCRIPTION OF THE EMBODIMENT





FIGS. 1 and 2

are side elevational views illustrating the garage door opener of the invention generally at


10


. The garage door opener


10


automatically opens and closes a garage door


12


relative to a garage door opening


14


in a vehicle entry wall


16


of a garage having an interior indicated generally at


18


. The garage door opener


10


lifts the garage door


12


from a closed position blocking the garage door opening


14


as indicated in

FIG. 1

to an open position elevated within the interior


18


of the garage, as illustrated in FIG.


2


.




The garage door opener


10


includes a mounting support


20


, a wall anchoring mounting bracket


22


, a track


24


visible in

FIGS. 3 and 4

, a drive chain


26


, and a reversible drive mechanism


29


including a motor


30


having a worm drive axle


32


, a spur gear


34


engaged by the worm drive


32


, and a chain drive sprocket


36


, best shown in FIG.


9


. The spur gear


34


and the chain drive sprocket


36


are both secured to a vertically oriented force transmission shaft


184


, which is mounted for rotation relative to the mounting support


20


.




The wall anchoring mounting bracket


22


is a flat, L-shaped sheet metal structure having a relatively short, vertically oriented leg


40


and a horizontally directed leg


42


. The short, vertical leg


40


is about eight inches long, while the longer, horizontal leg


42


is about twenty-eight inches in length. The mounting bracket


22


is secured to the inside surface of the vehicle entry wall


16


by lag screws or molly bolts


44


. The mounting bracket


22


is provided with two upwardly turned hooks


46


welded to the wall mount bracket


22


and projecting outwardly therefrom into the garage interior


18


. The hooks


46


are spaced about twenty inches apart on the lower, elongated leg


42


of the wall mounting bracket


22


. There is a gap of about one-quarter of an inch between the exposed flat surface of the wall mounting bracket


22


and the upwardly projecting tips of the hooks


46


.




The rigid mounting support


20


includes a flat, elongated platform


48


that is located proximate to the vehicle entry wall


16


and which extends toward the interior


18


of the garage. The platform


48


forms part of the mounting support


20


that is connected to the vehicle entry wall


16


about a horizontal platform axis of rotation


60


that is parallel to the vehicle entry wall


16


. Although the platform


48


normally resides in a generally horizontal orientation, perpendicular to the vehicle entry wall


16


throughout most of the travel of the chain


26


, it is desirable for the platform


48


to be rotatable upwardly about the horizontal platform axis of rotation


60


from a horizontal disposition perpendicular to the vehicle entry wall


16


to a limited degree to permit passage of the top


66


of the garage door


12


therebeneath.




The platform


48


has an inboard side


50


located proximate to and parallel to the vehicle entry wall


16


, and an opposite, parallel outboard side


52


spaced from the inboard side


50


a distance of about seven and one-half inches and from the vehicle entry wall


16


a distance of about eight inches. At the inboard side


50


of the platform


48


, there is a mounting strip


54


, about two inches in height, that extends from the left-hand edge of the platform


48


, as viewed in

FIGS. 3 and 4

, and is about forty inches in overall length. The mounting strip


54


is oriented perpendicular to the platform


48


and is either formed by a right angle bend in the same sheet of metal forming the platform


48


or is rigidly secured thereto, as by welding.




A pair of vertical slots


56


are defined in the mounting strip


54


. One of these slots is located quite close to the right-hand end of the mounting strip


54


, as viewed in FIG.


5


. The slots


56


are spaced approximately nineteen inches apart. Short, separate, horizontal hinge rods


58


, each about one-quarter of an inch in diameter are welded to the outer surface of the mounting strip


54


that faces the vehicle entry wall


16


. These hinge rods


58


are located slightly nearer to the upper ends of the slots


56


on the mounting strip


54


than they are to the platform


48


. There is sufficient space between the rods


58


and the closed upper ends of the slots


56


to permit clearance of the tips of the hooks


46


, however.




As illustrated in

FIGS. 2

,


6


,


7


, and


14


, the hooks


46


, the slots


56


, and the hinge rods


58


are configured to form hinge connections that mount the mounting support


20


to the vehicle entry wall


16


. Together the hinge rods


58


and the hooks


46


form hinge connections between the mounting support


20


and the wall anchoring mounting bracket


22


that is secured to the vehicle entry wall


16


. The hinge connections permit limited rotational movement of the platform


48


relative to the vehicle entry wall


16


. The wall mount hinge rods


58


span the hook-receiving openings


56


. The hook-receiving openings


56


receive the extremities of the hooks


46


therewith and permit rotation of the mounting support


20


relative to the hooks


46


. This rotational movement occurs about the horizontal platform axis of rotation


60


. The mounting support


20


can rotate upwardly so that the platform


48


moves from a horizontal orientation as illustrated in

FIG. 2

, through an arc of between about ten and fifteen degrees, as illustrated in FIG.


1


.




As illustrated in

FIGS. 6 and 7

, the mounting bracket


22


is provided with a latch lever


62


, mounted for rotation about a horizontal axis by means of a bolt assembly


64


. The latch lever


62


includes an enlarged latching lug


65


that projects toward the garage interior


18


out of the plane of the otherwise flat latching lever


62


. The mounting bracket


22


is also provided with a retaining bracket that forms a seat


63


for the latch lever


62


.




To mount the door opener


10


on the vehicle entry wall


16


once the mounting bracket


22


has been installed, it is merely necessary to disengage the latch lever


62


from its seat


63


to permit the mounting support


20


to be positioned so as to engage the hooks


46


. The hinge pins


58


rest upon and are supported by the cradles formed between the hooks


46


and the flat surface


40


of the mounting bracket


22


from which the hooks


46


project. The latching lever


62


is then swung from the position indicated in phantom in

FIG. 7

to the seated position, indicated in solid lines in that drawing figure. The latching lug


65


thereupon bears against the top edge of the mounting strip


54


, thus preventing the hinge rods


58


from lifting free of the hooks


46


when the mounting support


20


moves in rotation about the horizontal platform axis of rotation


60


.




As long as the latch lever


62


remains engaged in the seat


63


, the mounting support


20


will remain attached to the mounting bracket


22


. If the latch lever


62


is released, as indicated in phantom in

FIG. 7

, the mounting support


20


can be easily lifted free of the hooks


46


and removed from the vehicle entry wall


16


.




The track


24


is mounted upon the platform


48


, which in turn is secured to the vehicle entry wall


16


as indicated. The platform


48


is rotatable about the horizontal platform axis of rotation


60


relative to the vehicle entry wall


16


upwardly from a horizontal position, as illustrated in

FIG. 2

, to an inclined position that permits passage of the top


66


of the garage door


12


therebeneath, as illustrated in

FIGS. 14 and 1

.




The track


24


is located atop the platform


48


and is formed by the mounting strip


54


and other upright steel strips that are welded to the platform


48


and which define an inner track wall


68


and an outer track wall


70


. Together, with the floor of the platform


48


, the track walls


68


and


70


provide the track


24


with a concave, upwardly facing, channel-shaped cross section.




The track


24


includes a first, proximal straight section


72


, a one hundred eighty degree arc bend section


74


, a second straight track section


76


, a curved track section


78


, and a track opening


80


. The tracking opening


80


is directed toward the garage interior


18


. The curved track section


78


extends in a arc of at least ninety degrees from the track opening


80


. Preferably, the curved track section


78


covers no more than a ninety degree arc, whereupon it joins the first straight track section


72


. The first straight track section


72


extends horizontally from the curved track section


78


and is parallel to and is located proximate to the vehicle entry wall


16


. The proximal, straight section


72


that is connected to the curved section


78


is closely proximate to the inboard side


50


of the platform


48


. The one hundred eighty degree arc bend section


74


of the track


24


is connected to the first straight traction section


72


remote from the curved section


78


. The second straight track section


76


is connected to and extends from the one hundred eight degree bend section


74


back toward the track opening


80


. The second straight track section


76


is spaced from and parallel to the first straight track section


72


. The bend section


74


is located between the straight proximal track section


72


and the straight distal track section


76


.




The track


24


accommodates and laterally constrains movement of the drive chain


26


. As illustrated in

FIGS. 3 and 4

, the drive chain


26


is formed with a first end


82


and a second end


83


. The first, leading end


82


of the chain


26


has an end member


84


at its extremity. The end member


84


is joined to an adjacent one of a plurality of chain links


86


. Preferably, the chain


26


is constructed with about forty of the links


86


, in addition to the end member


84


.




The end member


84


and all of the links


86


are formed with upper and lower rectangular plates that are joined together in mutually parallel, spaced relationship from each other. The end member


84


is formed of steel and has a flat, upper plate


88


and a flat, lower plate


90


. The plates


88


and


90


are each approximately one and one-quarter inches in width and three inches in length. Similarly, the chain links


86


each have a flat, upper, rectangular plate


92


and a flat, lower, rectangular plate


94


. The plates


92


and


94


are each about two inches in length and one and one-quarter inches in width.




As illustrated in

FIGS. 10

,


10


A, and


11


, each of the link plates


88


,


90


,


92


, and


94


has a leading end


96


and a trailing end


98


. The leading and trailing ends of both the upper link plates


92


and the lower link plates


94


are all configured with longitudinally extending hinge tabs


100


and


101


, respectively, and transverse extending abutment shoulders


102


that delineate the hinge tabs


100


and


101


. The trailing ends


98


of the plates


88


and


90


are also configured with longitudinally extending hinge tabs


100


that delineate transverse abutment of stop ledges


102


. The hinge tabs


100


of the leading ends


96


of the chain links


86


are complementary to the hinge tabs


101


of the trailing ends


98


of the end member plates


88


and


90


and the chain link plates


92


and


94


. That is, and as best illustrated in

FIG. 11

, the hinge tabs


100


of the leading ends


96


face upwardly and underlie the downwardly facing hinge tabs


101


of the trailing ends


98


of the link plates


88


,


90


,


92


, and


94


. The hinge tabs


100


of the leading ends


96


of the link plates


92


and


94


overlap the hinge tabs


101


of the trailing ends


98


of the link plates that are located immediately adjacent thereto.




Each of the chain links


86


, and also the end member


84


, has a hinged side


104


and an unhinged side


106


. At each hinged side


104


of the links


86


there are corner extremities on the hinge tabs


100


and


101


. The leading edge hinge tabs


100


of the upper and lower hinge plates


92


and


94


of each link


86


are joined together at these corner extremities by hinge pin sleeves


112


that are welded thereto and located between the upper and lower hinge plates


92


and


94


of each chain link


86


. The hinge pin sleeves


112


are about one and one-sixteenth inches long and define central hinge pin openings therethrough about one-quarter of an inch in diameter. The sleeves


112


act as spacers to hold the plates


92


and


94


of each chain link


86


a fixed distance apart and in mutually parallel alignment.




The links


86


and the end member


84


are further comprised of hinge connections that extend perpendicular to and which join together the plates


88


,


90


,


92


, and


94


by joining the hinge tabs


100


and


101


of adjacent leading and trailing ends


96


and


98


of the plates


88


,


90


,


92


, and


94


. Hinge pins


110


pass through the chain link hinge pin sleeves


112


and through openings in the structure of both the leading edge tabs


100


and the trailing edge tabs


101


of the next adjacent chain link


86


. The hinge pins


110


have heads


111


at both ends that are flattened and reside atop corner recessed decks


114


defined on the outwardly facing surfaces of each of the trailing edge tabs


101


at the hinged sides


104


of the chain links


86


. The flattened heads of the hinge pins


110


do not protrude above the outer surfaces of the chain link plates


92


and


94


. The links


86


are thereby hinged to each other at the corner extremities of their hinged sides


104


by the hinge pins


110


and by the hinge pin sleeves


112


. Together the link hinge pins


110


and the link sleeves


112


hingedly join and maintain a uniform, spaced distance of separation between the upper and lower link plates in the chain


26


. In this way the links


86


are rotatable in articulated fashion within a single, generally horizontal plane between positions of straight, linear alignment with each other as depicted in

FIG. 10

, and positions in which the unhinged sides


106


of adjacent links


86


are displaced from each other, as illustrated in FIG.


10


A. The fastening tabs


100


and


101


are displaced from the abutment shoulders


102


at the unhinged sides


106


of adjacent chain links


86


that are on the curved track section


78


or the bend track section


74


.




The chain links


86


and the end member


84


are hinged together at the corners


114


along their common, hinged sides


104


. The hinge pins


110


join the hinge tabs


100


and


101


of adjacent leading edges


96


and trailing edges


98


of the link plates


92


,


94


,


144


, and


146


at the hinged side


104


of the links


86


and


84


. In this way the fastening tabs


100


of the leading ends


96


of the links


86


reside in abutment against the abutment shoulders


102


of the trailing ends of the fastening tabs


101


of the links


86


and against the abutment shoulder


148


of the trailing end of the end member


84


. The fastening tabs


100


and


101


reside in abutment against the abutment shoulders


102


when the adjacent links


86


and the end member


84


are in straight linear alignment with each other, as illustrated in

FIGS. 2 and 10

. This interfering relationship between the fastening tabs


100


,


101


and the abutment shoulders


102


and


148


thereby prevents convex outwardly bending of the chain


26


to the common, unhinged side


106


of the chain links


86


and


84


.




The chain links


86


and the end member


84


of the chain


26


can be moved into straight linear alignment as illustrated in

FIG. 10

, or into a curve in which the unhinged sides


106


are disposed convex outwardly and the hinged sides


104


are disposed concave inwardly. However, since the chain links


86


and the end member


84


are hinged on their hinged sides


104


, the chain


26


cannot be flexed in the direction opposite that depicted in FIG.


10


A.




The end member


84


is illustrated in detail in

FIGS. 12 and 13

. Like the chain links


86


, the end member


84


has upper and lower link plates indicated at


88


and


90


, respectively. The link plates


88


and


90


of the end link


84


are configured somewhat differently from the upper and lower link plates


92


and


94


of the chain links


86


, however.




The rectangular upper plate


88


of the end link


84


has a trailing edge with a rearwardly projecting fastening tab


101


, just like the upper plates


92


of chain links


86


. The upper link plate


88


also defines a transverse abutment shoulder


148


, against which the forwardly projecting fastening tab


100


of the upper plate


92


of the adjacent chain link


86


bears when the end member


84


and the immediately adjacent chain link


86


are linearly aligned in a straight line, as illustrated in

FIGS. 10 and 13

.




Forward of the trailing ends of the plates


88


and


90


of the end member


84


, the plates


88


and


90


are provided with a spacer post


150


. The spacer post


150


is welded to both the upper plate


88


and the lower plate


90


of the end member


84


. The post


150


serves to maintain the upper link plate


88


and lower link plate


90


in mutually parallel alignment a fixed distance apart of about one and one-sixteenth inches. The end member


84


is also equipped with a lift actuating lug


152


that is welded to and projects upwardly from the lower plate


90


of the end member


84


.




The fastening tab


101


of the upper link plate


88


is secured to the trailing end


98


of the lower link plate


90


and to the leading end


96


of the immediately adjacent chain link


86


by a link hinge pin


110


and by the sleeve


112


of that link


86


in the same manner that the links


86


are joined to each other.




Unlike the chain links


86


, the end member


84


further includes a narrow guide fin


154


that is welded to and depends from the underside of the lower plate


90


. The guide fin


154


is a thin, narrow, longitudinally elongated, vertically oriented strip of steel that extends both downwardly and rearwardly from the lower plate


90


of the end member


84


and beneath the chain links


86


immediately adjacent thereto. The guide fin


154


has a circular opening defined therethrough at its rear extremity. Projecting laterally outwardly on both sides of the guide fin


154


are a pair of flanges


156


that are spaced from and parallel to the lower plate


90


. The guide flanges


156


are formed as planar, plate-like structures on both sides of a slot in the forward end of a flange plate. At the rear extremity the flange plate forms curved fingers


158


,


160


, and


162


, as best depicted in

FIGS. 12 and 13

. The curved fingers


158


,


160


, and


162


at the rear extremities of the flange plate define slots therebetween.




The end member


84


at the leading end of the chain


26


is attached to the top edge


66


of the garage door


12


by a garage door coupling member


118


, as best illustrated in

FIGS. 13 and 16

. The garage door coupling member


118


includes an L-shaped plate


120


, one leg


121


of which passes across the top edge


66


of the garage door


12


, and the other leg


123


of which extends a short distance down the inside surface of the garage door


12


from the top edge


66


thereof. The L-shaped plate


120


is attached to the top edge


66


of the garage door


12


by wood screws


122


and to the upper center of the surface of the garage door


12


by lag bolts


124


.




The garage door coupling member


118


is provided with a releaseable connector mechanism that includes a pair of mutually parallel ears


126


and


128


projecting upwardly perpendicular to the top edge leg


121


of the L-shaped plate


120


. The ears


126


and


128


have central openings defined therethrough which reside in coaxial alignment with each other. The ear


126


further includes a sleeve


130


welded to its surface opposite the ear


128


. A coupling pin


132


is mounted for reciprocal movement within the sleeve


130


. A leaf spring


134


is also mounted to the angle plate leg


121


by means of a bolt


136


and by a tang


138


that projects outwardly perpendicular to the mounting plate leg


121


. The leaf spring


134


acts against the head of the coupling pin


132


to normally bias the coupling pin


132


inwardly so that its shank projects through the openings in both the ears


126


and


128


. This normal position of the coupling pin


132


is indicated in phantom at


132


′ in FIG.


16


.




The coupling member


118


also includes a release lever


140


that can act in opposition to the leaf spring


134


. The release lever


140


is rotatably mounted to the angle plate leg


121


by means of a mounting post


142


. The release lever


140


can be rotated about the mounting post


142


in a counterclockwise direction to the solid line position illustrated in

FIG. 16

to overcome the bias of the leaf spring


124


, and pull the shank of the coupling pin


132


out from the opening in the ear


128


and clear of the gap between the ears


126


and


128


in order to release the end member


84


at the leading end


82


of the chain


26


. This is done to disengage the garage door opener


10


from the garage door


12


so that the garage door


12


can be opened or closed in the event of a power failure. The circular opening in the guide fin


154


of the leading end member


84


has a diameter large enough to receive the shank of the coupling pin


132


of the garage door coupling mechanism


118


therethrough. The spaces between the flanges


158


,


160


, and


162


are of a width sufficient to accommodate the thicknesses of the ears


126


and


128


of the garage door coupling mechanism


118


as the top


66


of the garage door rotates relative to the end member


84


.




Near its left-hand edge, as viewed in

FIGS. 3 and 4

, the mounting support


20


includes a pair of support plates


166


and


168


which project up from the platform


48


in perpendicular orientation relative thereto. The support plates


166


and


168


are oriented parallel to each other and reside in vertical planes that are perpendicular to the vehicle entry wall


16


. The support plates


166


and


168


are spaced apart from each other a distance of about one and one-half inches and define therebetween the track opening


80


.




Near their forward edges, the support plates


166


and


168


are provided with a pair of upright standards


170


which define upwardly opening forks


172


at their upper extremities. The forks


172


receive the horizontally projecting stub axles


174


of a rubber roller


176


which is mounted for rotation between the forks


172


. The rubber roller


176


is about one and one-half inches in diameter and is biased toward the platform


48


by means of a pair of coil springs


178


. The upper ends of the coil springs


178


are secured to the stub axles


174


of the roller


176


, while the lower ends of the springs


178


are secured to the platform


48


. The rubber roller


176


is thereby biased downwardly against the top of the chain link


86


or end member


84


located immediately below it, toward the platform


48


, within the limits allowed by the depth of the forks


172


.




The inside upright support plate


176


extends about three inches to the rear of the outboard side


52


of the platform


48


and then terminates. The outside upright support


176


extends all the way to the mounting strip


54


of the mounting support


20


and is welded thereto. The outside mounting support


168


, at a distance of about three inches from the outboard side


52


of the platform


48


, defines an upwardly projecting fulcrum tang


180


. The fulcrum tang


180


serves as a suspension link coupling mount.




The platform


48


defines within its structure a narrow, elongated slot


53


that projects rearwardly from the outboard side


52


of the platform


48


a distance of about five and one-half inches, as illustrated in FIG.


8


. The slot


53


terminates about two inches from the inboard side


50


of the platform


48


to which the mounting strip


54


is secured. The slot


53


is just wide enough to receive and guide the guide fin


150


to carry the end member


84


at the leading end


82


of the chain


26


straight back as the end member


84


passes through the track opening


80


.




As best illustrated in

FIGS. 8 and 15

, the guide slot


53


in the platform


48


is aligned with and lies in the same vertical plane as the track opening


80


. The guide fin


154


follows the guide slot


53


in the platform


48


when the reversible drive system of the garage door opener


10


fully retracts the chain


26


into the track


24


.




As the garage door


12


is closed, the hinge connection between the guide fin


154


and the garage door coupling pin


132


of the releaseable garage door opener connection


118


permits relative rotational movement between the end member


84


of the chain


26


and the garage door


12


. As this relative rotational movement occurs, the gaps between the fingers


158


,


160


, and


162


at the hinged end of the guide fin


154


accommodate and receive the ears


126


and


128


on the garage door coupling


118


.




The electric motor


30


is a conventional, reversible, alternating current one-quarter horsepower motor that is mounted on the platform


48


. The chain sprocket


36


and the spur gear


34


that is engaged with the worm drive shaft


32


both include hubs that are secured by set screws


182


to a transmission shaft


184


that projects upwardly from and is rotatably mounted relative to the platform


48


. The axis of rotation of the power transmission shaft


184


is perpendicular to the plane of the platform


48


. The sprocket


36


is a conventional chain sprocket and includes teeth that accommodate and engage the sleeves


112


of the chain links


86


and the spacer post


150


of the end member


84


. The pitch diameter of the chain sprocket


136


is about two inches.




The automatic garage door opener is also preferably provided with a suspension linkage indicated generally at


190


. The suspension linkage


190


is connected to the platform


48


at a location remote from the inboard side


50


thereof. Specifically, one end of the suspension linkage


190


is connected to the suspension link coupling mount formed by the fulcrum tang


180


. The suspension linkage


190


is anchored relative to the vehicle entry wall


16


at its other end by an attachment to a pair of horizontally projecting suspension link mounting ears


192


. The ears


192


are both vertically aligned and mutually parallel to each other and project outwardly from the upper arm


4


of the mounting bracket


22


at a distance of about six inches above the horizontal platform axis of rotation


60


.




The suspension linkage


190


is comprised of a platform lift actuating lever


196


and a rigid lift stroke control link


210


. The lift actuating lever


196


has an upper end


198


and a lower end


200


and a fulcrum located between the upper and lower ends


198


and


200


. The platform lift actuating lever


196


is mounted relative to the platform


48


at its fulcrum by means of a fulcrum hinge connector


202


that passes through the fulcrum of the lift actuating lever


196


and through the fulcrum tang


180


that projects upwardly from the platform


48


. The lift actuating lever


196


thereby rotates about a horizontal platform lift axis


204


that is located above and is parallel to the platform axis of rotation


60


, as indicated in FIG.


15


.




At its lower end


200


, the platform actuating lever


196


has a horizontally projecting stud


204


that extends through an elongated cam slot


206


defined in the support plate


168


. The cam slot


206


is about two inches in length. The stud


204


projects laterally into the path of movement of the lift actuating lug


152


rising from the lower plate


90


of the end member


84


at the leading end


82


of the chain


26


.




The rigid lift stroke control link


210


is rotatably connected to the upper end


198


of the platform lift actuating lever


196


and to the vehicle entry wall


16


above the platform axis of rotation


60


. The rigid lift stroke control link


210


is preferably formed as a turnbuckle so that it has an adjustable length. To adjust the length of the turnbuckle


210


, the bolt


212


that rotatably secures the upper end of the turnbuckle


210


to the mounting ears


192


must be loosened and the internally tapped portion of the turnbuckle is advanced onto or backed off from the externally threaded rod portion thereof to decrease or increase, respectively, the length of the lift stroke control link formed by the turnbuckle


210


. Adjustment of the length of the turnbuckle


210


thereby allows adjustment of the extent to which the first end member


84


of the chain


26


rotates the platform


48


about the platform axis of rotation


60


, as will hereinafter be described.




The suspension linkage


190


aids in bearing the weight of the garage door opener mechanism, and the springs


178


urge the biasing roller


176


against the upper link plates


90


of the chain links


86


as they pass therebeneath. The chain


26


passes between the platform


48


and the biasing roller


176


in moving under the control of the reversible drive system of the invention. In this way the biasing roller


176


maintains the links


86


and the end member


84


of the chain


26


at the track opening


80


in close proximity to the platform


48


, and prevents the chain


26


from rising out of the track


24


. As the end member


84


reaches the platform


48


, the lower link plate


90


of the end link


84


passes across the top of the platform


48


, while the flanges


156


emanating laterally from the guide fin


154


pass beneath the platform


48


.




As the chain


26


approaches the fully retracted position depicted in

FIG. 3

, the end member


84


at the first or leading end


82


of the chain


26


pushes the lower end


200


of the platform lift actuating lever


196


along the cam slot


206


and toward the vehicle entry wall


16


, as illustrated in

FIGS. 2

,


14


, and


1


. This lifting action occurs when the lift actuating lug


152


projecting upwardly from the lower link plate


90


of the end member


84


moves toward the vehicle entry wall


16


and pushes the stud


204


of the platform lift actuating lever


196


inwardly along the cam slot


206


and toward the vehicle entry wall


16


. When this occurs the stud


204


is constrained to longitudinal movement relative to the platform


48


by the cam slot


206


. As a result, the platform lift actuating lever


196


is rotated in a clockwise direction about the fulcrum hinge connector


202


from the position indicated in

FIG. 14

to the position illustrated in

FIG. 1

, thus raising the platform


48


upwardly out of the path of the top of the garage door


12


.




The arc through which the platform


48


is rotated is controlled by the effective length of the turnbuckle


210


. The shorter the distance between the hinge connections


198


and


212


, which is the effective length of the lift stroke control link formed by the turnbuckle


210


, the greater the arc of rotation of the mounting support


20


about the platform axis of rotation


60


. Conversely, if the effective length of the lift stroke control link


210


is lengthened, the arc of upward rotation of the platform


48


from its normal, horizontal position will be reduced. The effective length of the turnbuckle


210


, that is the distance between the hinge connections


198


and


212


, may be adjusted as required for clearance of the top


66


of the garage door


12


in each individual installation.




The latch


62


on the mounting bracket


22


interacts with the mounting strip


54


to ensure that the hooks


46


remain engaged with the wall mount hinge rods


58


despite the limited degree of rotation of the garage door opener support


20


relative to the mounting bracket


22


. As the platform


48


is rotated upwardly about the platform axis of rotation


60


, the latch


62


on the mounting bracket


22


interacts with the upper edge of the mounting strip


54


. That is, the lug


65


on the end of the latch


62


bears against the upper edge of the mounting strip


54


and keeps the hinge rods


58


from rising above the tips of the hooks


46


.




The end member


84


also includes an externally threaded door closure limit switch actuating rod


220


that is mounted in a barrel


222


welded to the underside of the upper plate


88


of the end member


84


, as illustrated in FIG.


13


. The threaded rod


220


is not threadably engaged with the barrel


222


, but is reciprocally movable within the barrel


222


. A coil spring


223


is disposed about the portion of the threaded rod


220


between the barrel


222


and the actuating tip


224


at one end of the rod


220


. The coil spring


223


exerts a force that urges the actuating tip


224


toward the garage entry wall


16


.




A jam nut


226


is threaded onto the other end of the threaded rod


220


on the other side of the barrel


222


to limit the extent to which the spring


223


causes the rod


220


to protrude from the barrel


222


toward the vehicle entry wall


16


. As the end member


84


approaches the vehicle entry wall


16


when the garage door


12


is being closed, the tip


224


of the rod


220


actuates a conventional electrical limit switch (not shown) to shut off the motor


30


and reverse the electrical contacts for the signals to the motor


30


just as the garage door


12


reaches the closed position shown in FIG.


1


. The resilient mounting of the actuating rod


220


relative to the barrel


222


provided by the spring


223


provides a sufficient cushion to prevent the limit switch from being damaged by an excessive impact from he actuating tip


224


.




When the garage door


12


is initially closed, as illustrated in

FIG. 1

, and the drive mechanism


29


is actuated to open it, the motor


30


is actuated to advance the chain


26


out of the track opening


80


into the garage interior


18


. The chain


26


then proceeds along the track


24


in the direction indicated in FIG.


4


. The reversible drive mechanism of the invention advances the first end


82


of the drive chain


26


into the garage interior


18


so that the end member


84


and the chain links


86


of the drive chain


26


emanate from the track opening


80


in straight, linear alignment with each other within the garage interior


18


beyond the track opening


80


, as illustrated in

FIGS. 2 and 4

.




The reversible drive mechanism of the invention alternatively retracts the chain links


86


and the end member


84


of the drive chain


26


onto the track


24


so that they are drawn into the track opening


80


to follow the track


24


. The chain links


86


all follow the curved track section


78


, while the end member


84


travels in a straight line to the end of the guide slot


53


, as illustrated in FIG.


8


.




A limit switch actuating post


230


is provide on one of the links


86


atop or near the trailing end


83


of the chain


26


. The actuating post


230


projects upwardly from the upper plate


92


of one of the links


86


and interacts with an articulated limit switch actuating mechanism


232


, shown in

FIGS. 3 and 4

. That is, as the garage door


12


reaches the open position illustrated in

FIG. 2

, the actuator post


230


operates the spring-loaded limit switch mechanism


232


to move it from the position shown in

FIG. 3

to the position shown in FIG.


4


. This shuts off the drive signal to the motor


30


, and also reverses the signal contacts to the motor


30


, so that when the motor


30


is next actuated it will close the garage door


12


, rather than open it. The limit switches and the signal reversing switches are conventional in nature and need not be described in detail herein.




The first end member


84


of the drive chain


26


is attached to the garage door


12


by the coupling pin


132


that extends through the opening in the guide fin


154


. The opposite, or second end,


83


of the chain


26


is always engaged with the track


24


. The reversible drive motor


30


, through the worm drive shaft


32


, the spur gear


34


with which it is engaged, and the sprocket


36


, are engaged with the drive chain


26


. Specifically the teeth of the sprocket


36


engage the sleeves


112


that are disposed about the hinge pins


110


of the links


86


and also the spacer post


150


of the end member


84


.




Undoubtedly, numerous variations and modifications of the invention will become readily apparent to those familiar with garage door openers. Various mechanical equivalents may be substituted for the suspension linkage


90


, the garage door coupling


118


, and for the various other elements of the invention. Accordingly, the scope of the invention should not be construed as limited to the specific embodiment depicted and described.



Claims
  • 1. In combination a garage door and a garage door opener for automatically opening and closing said garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior, the improvement comprising an opener mechanism that includes:a track secured to said vehicle entry wall above said garage door opening and said track extends in a curve and includes a track opening directed away from said vehicle entry wall and toward said interior of said garage, a chain having first and second ends wherein said first end of said chain is connected to the top of said garage door and said second end of said chain is always engaged with said track, and wherein said chain includes a plurality of links that have corners which are hinged together in articulated fashion to permit relative movement of said links between straight, linear alignment with each other and curvature in only one single direction from linear alignment with each other, and a reversible drive system that advances said chain out from said track opening and into said garage interior so that all of said chain links that are located between said track opening and said top of said door reside in straight, linear alignment with each other as aforesaid, and that alternatively retracts said chain from said garage interior onto said track so that said links follow said curve in said track.
  • 2. A combination according to claim 1 wherein said curve in said track extends in an arc of ninety degrees and said track includes a proximal straight section located adjacent to said curve and extending parallel to said vehicle entry wall.
  • 3. A combination according to claim 2 wherein said track includes a distal straight section extending parallel to said vehicle entry wall and a bend that extends in an arc of one hundred eighty degrees, and said bend is located between said straight proximal and straight distal sections.
  • 4. A combination according to claim 2 wherein said track is mounted upon a platform that is secured to said vehicle entry wall.
  • 5. A combination according to claim 4 wherein said platform has an inboard side located proximate to said vehicle entry wall and an opposite outboard side located remote from said vehicle entry wall, and said inboard side of said platform is secured to said vehicle entry wall by wall mount hinge connections, whereby said platform is rotatable about a horizontal platform axis of rotation relative to said vehicle entry wall upwardly from a horizontal disposition in order to permit passage of said top of said garage door therebeneath, and further including suspension linkage connected to said platform at a location remote from said inboard side thereof and anchored relative to said vehicle entry wall to aid in bearing the weight of said opener mechanism.
  • 6. A combination according to claim 5 wherein said suspension linkage is comprised of a platform lift actuating lever having upper and lower ends and a fulcrum located between said upper and lower ends, and said platform lift actuating lever is mounted to said platform at its fulcrum for rotation about a horizontal platform lift axis that is parallel to said platform axis of rotation, and further comprising a rigid lift stroke control link that is rotatably connected to said upper end of said platform lift actuating lever and to said vehicle entry wall above said platform axis of rotation, and said first end of said chain pushes said lower end of said platform lift actuating lever toward said vehicle entry wall when said reversible drive system fully retracts said chain.
  • 7. A combination according to claim 6 wherein said lift stroke control link has an adjustable length, thereby allowing adjustment of the extent to which said first end of said chain rotates said platform about said platform axis of rotation.
  • 8. A combination according to claim 6 further comprising a biasing roller located in alignment with said track opening and mounted above said platform, and springs urging said biasing roller toward said platform, and said chain passes between said platform and said biasing roller in moving under the control of said reversible drive system, whereby said biasing roller maintains links of said chain at said track opening in close proximity to said platform.
  • 9. A combination according to claim 4 wherein said platform includes a guide slot aligned with said track opening, and said first end of said chain has an end member at its extremity, and said end member has a guide fin depending therefrom, and said guide fin follows said guide slot in said platform when said reversible drive system fully retracts said chain.
  • 10. A combination according to claim 9 further comprising a door attachment hinge connection between said top of said garage door and said guide fin of said link.
  • 11. A combination according to claim 1 wherein said chain links are each formed with upper and lower rectangular plates that are joined together in mutually parallel, spaced relationship from each other, and said plates each have a leading end and a trailing end, and said leading and trailing ends are each configured to define a transverse abutment shoulder and a fastening tab projecting longitudinally beyond said abutment shoulder, and the configuration of said leading ends and that of said trailing ends is mutually complementary, so that said fastening tabs of said leading ends and said fastening tabs of said trailing ends of adjacent links reside in mutually overlying relationship, and are hinged together at corners along a common side of said chain links, whereby said fastening tabs of said leading ends reside in abutment against said abutment shoulders of said trailing ends and said fastening tabs of said trailing ends reside in abutment against said abutment shoulders of said leading ends when said adjacent links are in straight, linear alignment with each other as aforesaid.
  • 12. A combination according to claim 1 further comprising a garage door opener support upon which said track is mounted, and said support has a flat mounting platform with inboard and outboard sides, and a mounting strip extending up from said inboard side of said flat mounting platform, and said mounting strip has hook receiving openings therein and wall mount hinge rods spanning said hook receiving openings, and a mounting bracket secured to said vehicle entry wall and having upwardly turned hooks thereon that project out from said vehicle entry wall, and said hooks engage said wall mount hinge rods to permit a limited degree of rotation of said garage door opener support relative to said mounting bracket.
  • 13. A combination according to claim 12 further comprising a latch on said mounting bracket that interacts with said mounting strip to ensure that said hooks remain engaged with said wall mount hinge rods despite said limited degree of rotation of said garage door opener support relative to said mounting bracket.
  • 14. A combination according to claim 1 wherein said reversible drive system includes a motor having a worm drive shaft, a gear engaged with said worm drive shaft, a sprocket engaged with said chain, and a force transmission shaft to which both said gear and said sprocket are secured.
  • 15. In combination, a garage door and an automatic garage door opener for lifting said garage door from a closed position blocking a garage door opening in a vehicle entry wall and an open position elevated within the interior of a garage, the improvement comprising:a track secured to said vehicle entry wall above said garage door opening and having a track opening directed away from said vehicle entry wall and toward said garage interior and a curved track section that extends in an arc of at least ninety degrees from said track opening, a drive chain formed of a plurality of links each having a hinged side with corner extremities and an opposing unhinged side, and said links are hinged to each other at said corner extremities of said hinged sides, whereby said links are rotatable in articulated fashion between positions of straight, linear alignment with each other and positions in which said unhinged sides of adjacent links are displaced from each other, and said drive chain has a first end attached to said garage door and a second end that is always engaged with said track, and a reversible drive mechanism engaged with said drive chain to advance said first end of said drive chain into said garage interior so that said links of said drive chain emanate from said track opening in straight, linear alignment with each other within said garage interior beyond said track opening, and alternatively to retract said links of said drive chain onto said track so that said links are drawn into said track opening and follow said track.
  • 16. A combination according to claim 15 in which each of said links is comprised of upper and lower mutually parallel link plates, each having a leading end and a trailing end, and said leading and trailing ends are both configured with longitudinally extending hinge tabs and transversely extending abutment shoulders that delineate said hinge tabs, and said hinge tabs of said leading ends of said chain links are complementary to those of said trailing ends of said chain links, whereby said hinge tabs of said leading ends of said link plates overlap those of said trailing ends of said link plates that are located immediately adjacent thereto, and further comprising hinge connections that extend perpendicular to said link plates and join said link plates together by joining said hinge tabs of adjacent leading and trailing ends of said link plates at said hinged side of said links, so that said longitudinally extending hinge tabs abut against said transversely extending abutment shoulders in chain links that reside in straight, linear alignment as aforesaid, and are displaced from said abutment shoulders at said unhinged sides of adjacent links that are on said curved track section.
  • 17. A combination according to claim 16 wherein each of said link plates has a rectangular shape and is at least about one and one-half inches in length and three-quarters of an inch in width and said link plates in each link are separated by a distance of at least about three-quarters of an inch.
  • 18. A combination according to claim 15 further comprising a rigid mounting support that includes a platform located proximate to said vehicle entry wall and extending toward said interior of said garage, and hinge connections that mount said support to said vehicle entry wall to permit limited rotational movement of said platform relative to said vehicle entry wall about a horizontal platform axis of rotation and said track is located atop said platform and includes a first straight section adjoining said curved track section and located proximate to said vehicle entry wall and extending in a horizontal direction parallel thereto, a one hundred eighty degree bend section connected to said first straight section remote from said curved section, and a second straight section connected to said one hundred eighty degree bend section and spaced from and parallel to said first straight section.
  • 19. A combination according to claim 18 further comprising a suspension link coupling mount projecting upwardly from said platform, and suspension linkage that is attached to said vehicle entry wall above said mounting support and to said suspension link coupling mount at a location thereon spaced from said vehicle entry wall in said interior of said garage, and said suspension linkage includes a platform lift actuating lever that has upper and lower ends with a fulcrum located therebetween, and said lift actuating lever is rotatably coupled at its fulcrum to said suspension link coupling mount for rotation about a horizontal platform lift axis that lies above said platform and which is parallel to said platform axis of rotation, and said suspension linkage further includes a rigid lift stroke control link, one end of which is rotatably connected relative to said vehicle entry wall above said platform axis of rotation and the other end of which is rotatably connected to said upper end of said platform lift actuating lever, and said first end of said drive chain includes a laterally projecting lift actuator lug that contacts said lower end of said platform lift actuating lever and rotates it to thereby raise said platform as said reversible drive mechanism retracts said drive chain and as said first end of said drive chain approaches said track.
  • 20. In combination, a garage door and a garage door opener for automatically raising and lowering said garage door relative to a garage door opening in a vehicle entry wall of a garage having an interior and comprising:a support platform mounted in said garage interior on said entry wall above said garage door opening, a track located on said support platform and having one open end directed out from said entry wall toward said interior of said garage, a drive chain having links that are joined together in articulated fashion, said links including stops located so as to permit articulated movement of said links between alignment with each other in a straight line and deflection to a single side of said straight line, and said drive chain has a leading end and a trailing end and said leading end has an extremity that is coupled to said garage door and said trailing end is constrained to move within said track, and an electrically operated, bidirectional drive system mounted on said support platform and engaged with said drive chain to move said drive chain between extended and retracted positions relative to said track, and in said extended position said leading end of said drive chain extends linearly out of said open end of said track and away from said support platform and into said interior of said garage and in said retracted position said chain is drawn back onto said track with said extremity of said leading end residing at said open end of said track.
US Referenced Citations (3)
Number Name Date Kind
2560236 McNinch et al. Jul 1951
2588028 McNinch Mar 1952
2661450 Moler Dec 1953