The description relates generally to hanging items, and more particularly to an automatic leveler for hanging items.
For many years, people have attempted to hang items such as picture frames so that they are level. However, even if such frames are initially level, they often tilt to one side or another over time. This may occur due to the frame being bumped or from other causes, such as mechanical shifts in buildings. In addition, the initial leveling of a suspended picture frame on a wall can be a tedious and frustrating task, often requiring several manual adjustments to make the picture frame level and to keep it in place. This frustration can increase over time if the picture frame must be repeatedly adjusted to keep it level.
Some attempts have been made to make leveling wall hangings and other hanging items easier. For example, U.S. Pat. No. 5,947,438 to Lemire (the Lemire '438 Patent) discloses a picture hanging apparatus that includes nuts that can be manually turned to raise, lower, and level a picture by manually adjusting the length of the wire supporting the picture. (See, e.g., Col. 2, lines 4-7; FIG. 2.)
Another example is U.S. Patent Publication No. 2006027879 by Newman (the Newman Publication). The Newman Publication discloses an automatic picture frame leveler. The Newman Publication notes that one of its objects is “to adjust the orientation of a frame with respect to gravity by causing the frame to move under the influence of gravity into a level configuration.” (See, e.g., ¶18.) The leveler includes cables and reels to align a frame. Specifically, the frame leveler is suspended on each of its two sides by one or more cables. When the frame is level, one or more suspended bobs keeps the frame from being pulled down by gravity. However, when the frame is not level, a bob moves so that the higher side of the frame is able to move down by the force of gravity, as the cable extends on that side. For example, the bob may engage a gear when level, and release from the gear when that side is higher than the other side. (See
The present inventor has recognized shortcomings of prior hanging leveler devices. For example, the Lemire '438 Patent requires adjustments to be made manually. The Newman Publication provides an automatic leveling, but only allows one side of the sign to move down by the force of gravity at time. The overall result of this movement is that one side of the frame will move down on the wall each time it is adjusted. Thus, after a few adjustments, the overall picture frame may be level, but it will be lower than when a user originally hung it. Thus, a user will likely need to make periodic manual adjustments to bring the picture frame back to its original height.
Accordingly, for many years there has existed a need to provide a leveler for hanging items that effectively and automatically levels hanging items without significantly shifting the position of the picture frame on a wall. The described embodiments address this need, which has not heretofore been recognized and addressed.
According to one embodiment, a first suspension member can have a first end attached to a support structure and a second end attached to a first side of a hanging item. A second suspension member can have a first end attached to the support structure and a second end attached to a second side of the hanging item, with the hanging item being suspended from the first and second suspension members. A mechanism can be secured to the first suspension member, and a level indicator switch can be operable to activate the mechanism to level the hanging item by retracting the first suspension member if the hanging item is tilted in a first direction and extending the first suspension member if the hanging item is tilted in a second direction.
According to another embodiment, an apparatus can include a first suspension member having a first end adapted to be attached to a support structure and a second end adapted to be attached to a first side of a hanging item. The apparatus can also include means for automatically leveling the hanging item by retracting the first suspension member.
According to yet another embodiment, it can be determined whether a hanging item is tilted in a first direction. The hanging item can be suspended from a first suspension member on a first side of the hanging item and from a second suspension member on a second side of the hanging item. If the hanging item is tilted in the first direction, then a mechanism can be activated to retract the first suspension member. It can also be determined whether the hanging item is tilted in a second direction. If the hanging item is tilted in the second direction, then a mechanism can be activated to extend the first suspension member.
This Summary is provided to introduce a selection of concepts in a simplified form. The concepts are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter. Similarly, the invention is not limited to implementations that address the particular techniques, tools, environments, disadvantages, or advantages discussed in the Background, the Detailed Description, or the attached drawings.
The description and drawings may refer to the same or similar features in different drawings with the same reference numbers.
Referring to
The apparatus (100) can include a wall (110) that acts as a support structure. A wall fastener (112), such as a standard wall hanging hook, nail, or screw, can support a wall hanging frame (114), such as a mirror or picture frame. A wall hanging leveler (120) can include a right suspension member such as a cord (122) and a left suspension member such as a cord (124). (The terms right and left are used herein for the convenience of the reader, and are taken from the rear view perspective, as in
The leveler (120) can be attached to the frame (114) in such an orientation that bringing the leveler (120) to a level position also brings the frame (114) to a level position. For example, the leveler (120) can include a right mounting arm (130) that can be secured to a right side of the frame (114) by right frame fasteners (132), such as standard screws or nails. Similarly, the leveler (120) can include a left mounting arm (136) that is secured to a left side of the frame (114) by left frame fasteners (138), which can also be standard screws or nails, or some other type of fastener(s). The mounting arms (130 and 136) can be extendable and retractable mechanisms, such as the types of extendable sliding brackets that are used in some drawers. Alternatively, the leveler (120) can be attached directly to the frame (114), or attached in some other manner, such as being formed as an integral part of the frame (114).
As is described in more detail below, the leveler (120) can automatically bring the frame (114) to a level position by extending and/or retracting the appropriate suspension cord(s) (122, 124).
This arrangement produces substantial benefits that are not present in or predictable from prior leveling devices. For example, the leveler (120) is able to maintain a frame in a level position automatically. Also, because the leveler (120) can retract one or both of the cords (122, 124), rather than just being able to extend them, the leveler (120) can automatically maintain the frame (114) in a level orientation while minimizing the effect of the leveling movements on the position of the frame on the wall (110).
The subject matter defined in the appended claims is not necessarily limited to the benefits described herein. A particular implementation of the invention may provide all, some, or none of the benefits described herein, so long as it falls within the appended claims and equivalents thereof. Although operations for the various techniques are described herein in a particular, sequential order for the sake of presentation, it should be understood that this manner of description encompasses rearrangements in the structure or order of operations, unless a particular ordering or structure is required. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Techniques described herein with reference to flowcharts may be used with one or more of the systems described herein and/or with one or more other systems. Moreover, for the sake of simplicity, flowcharts may not show the various ways in which particular techniques can be used in conjunction with other techniques. described in more detail, though the invention is not limited to that particular leveler (120). The leveler (120) can include a housing (150) that is secured to the mounting arms (130 and 136) discussed above (see
Referring still to
Each spool (166 and 170) can have an interference fit with the corresponding stationary spool pin (168 and 172) to inhibit movement of the spools by producing a sufficient amount of friction so that the spools (166 and 170) do not rotate under the sole effect of gravity on the apparatus (100) (see
The motor (162) output shaft can be rotationally coupled to the main shaft (164) by a spur gear coupling (174), which can include a driving spur gear (176) mounted on the motor output shaft and a driven spur gear (178) centrally mounted on the main shaft (164). The main shaft (164) can be rotationally coupled to the right spool (166) by a right worm gear coupling (180), which can include a right worm gear (182) on the right end of the main shaft (164). The right worm gear coupling (180) can also include a right spool gear (184), which is secured to the right spool (166), and is arranged to mate with and be driven by the right worm gear (182). Similarly, the main shaft (164) can be rotationally coupled to the left spool (170) by a left worm gear coupling (190), which can include a left worm gear (192) on the left side of the main shaft (164). The left worm gear coupling (190) can also include a left spool gear (194), which is mounted on the left spool (170) and is arranged to mate with and be driven by the left worm gear (192). The drive mechanism (160) need not wind and unwind the suspension cords (122 and 124) quickly. Indeed, it may be desirable to wind and unwind them slowly so that the leveling occurs smoothly, and so that the mechanical advantage of the gear system provides added force to the winding and unwinding operations. For example, the drive mechanism may rotate the spools (166 and 170) at a rate of about one revolution per minute, one revolution per hour, or even one revolution per twelve hours.
All the gears and shafts in the drive mechanism (160) can be made of conventional gear and shaft materials, such as steel or other metals, or even polymers in some situations. The components of the drive mechanism can also be mounted in conventional ways.
Many different arrangements and types of drive mechanisms could be used, such as mechanisms with different types of gears, hydraulic or pneumatic mechanisms, or other types of mechanisms that transmit power from a power source to extend and retract suspension members.
Referring to
The electrical supply system (210) can also include a level indicator switch (238), which is illustrated in more detail in
The level indicator switch (238) can include a ball (246) that acts as a moving switch contact. The ball (246) is able to roll along a track (248), which can be formed by a pair of parallel rods extending from left to right. The track (248) can be generally straight and level, but can include a non-conductive center seat (260), which can define an indentation (270) in which the ball (246) can rest when it is seated in the center seat (260) (see
The level indicator switch (238) can include a right switch (280). The right switch (280) can include the ball (246) as a moving contact, and two right contact rods (282) (which form a right side of the track (248)) can form a pair of stationary contacts for the right switch (280). Similarly, the level indicator switch (238) can include a left switch (286). The left switch (286) can include the ball (246) as a moving contact, and two left contact rods (288) (which form a left side of the track (248)) can form a pair of stationary contacts for the left switch (286). The ball (246) and the contact rods (282 and 288) can be made of standard conductive material, such as copper, aluminum, or stainless steel. The ball (246) and the contact rods (282 and 288) need not be any particular size or dimensions, so long as the ball (246) is able to roll onto the contact rods (282 and 288) when the level indicator switch (238) is tilted. For example, the moving contact could be cylindrical, rather than spherical in shape. Also, the contact rods (282 and 288) could be shorter, and the indentation (270) could be shallower than what is illustrated in
Referring to
The wiring and the manual switch (230) can be conventional wiring and a conventional switch. Electrical connections can also be made in conventional ways, such as standard electrical connectors and/or solder.
Referring now to
It is also determined (640) whether the leveler (120) is tilted in a second direction, such as the left side being tilted down. When the manual switch (230) is closed and the left side of the level indicator switch (238) is tilted down, the ball (246) rolls onto the left contact rods (288) to close the left switch (286) and the left tilt circuit (298). Thus, the left tilt circuit (298) activates the motor (162) by connecting the first motor contact (290) to a positive battery pole of the left battery (224) via the left switch (286) and the manual switch (230), and connecting the second motor contact (292) to a negative battery pole of the left battery (224). This left tilt circuit polarity is the opposite of the polarity when the right tilt circuit (294) supplies power to the motor (162). Thus, when the left tilt circuit (298) supplies power to the motor (162), the motor (162) turns in the opposite direction from the turning direction when the right tilt circuit (294) supplies the power. Accordingly, when the left side of the level indicator switch (238) tilts down, the left tilt circuit (298) activates the motor (162) to retract (650) the second (left) suspension cord (124) by winding it on the left spool (170) and to extend (660) the first (right) suspension cord (122) by unwinding it from the right spool (166).
If it is determined (670) that the manual switch (230) is off, then this automatic leveling ceases, but if the manual switch (230) is on, then this automatic leveling continues.
Referring now to
The output shaft of the motor (762) can be coupled to the shaft (764) by a right spur gear coupling (774) that includes a driving spur gear (776) mounted on the output shaft of the motor (762). The driving spur gear (776) can engage a driven spur gear (778) that is centrally mounted on the shaft (764). The shaft (764) can be coupled to the left spool (770) by a left worm gear coupling (790). The left worm gear coupling (790) can include a left worm gear (792) mounted on the main shaft (764) and a left spool gear (794) that is fixed to the left spool (770) and that engages the left worm gear (792).
The leveler (720) can also include an electrical supply system (810), which can be similar to the electrical supply system (210) discussed above. Thus, the electrical supply system (810) can include a power source (820) that is connected to a manual switch (830), to a level indicator switch (838), and to the motor (762), as with the electrical supply system (210) discussed above.
The wall hanging apparatus of
While the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention. For example, one of the suspension members may be a fastener that directly fastens a frame or a leveler to a support structure, such as a wall. As another example, the leveler may include one motor to rotate one spool and another motor to rotate another spool, to extend and retract a pair of suspension members.