The present invention relates to a perfected installation to automatically move stacks of closed crates and stacks of opened crates produced in an apparatus apt to open the crates normally used to contain orthi-cultural products; in fact, it has to be reminded that after being used and emptied, said crates are closed again reclining inwards the relative vertical walls.
The object of this operation is that of considerably reducing the overall bulk of said crates, as after being used, they have to be rearranged so as to be sent again to the harvesting and filling centres.
Such need has been clearly explained in patent WO 2012/156375 of the same applicant, and, for brevity, which it can be referred to and therefore it will not be discussed any further.
Anyway, as these crates can have different sizes, both for the type of content and mainly for the different destination and downstream commercial requirement, suitable apparatuses apt at opening crates having different sizes have been devised and disclosed: therefore, they offer a high usage flexibility, which considerably increases their productivity and hence their economic value.
Such apparatuses are described in the Italian patent application N. PN2013A000053, which, for brevity, it can be referred to.
By using such apparatuses industrially it has been seen that their increase in productivity, though high, was limited by the fact that the operations,
It would therefore be desirable, and it is the main object of the present invention, to realize an installation apt at carrying out, using widely known and tested techniques,
Such object is achieved by means of an installation realized according to the appended claims.
Characteristics and advantages of the invention will become apparent from the following description, for exemplification only but not limited to, with reference to the appended figures wherein:
As an apparatus according to the invention is constructively very complex and articulated for the amount of components and devices, and generally of the support, connecting, etc. means to assemble, in the following description it will be referred to very schematic and symbolic drawings and/or figures completely different, in their representation, from the corresponding means and devices used in the real apparatus of the invention; the purpose of the choice of this type of representation is only that of facilitating the reader in understanding the invention by focusing his attention only on the elements being described.
Moreover, in case it is desired to verify the congruity of said representations with a real apparatus according to the invention, the appended
In order to make the description simple, as described in the aforementioned WO 2012/15, the installation of the present invention is generally composed of, from the functional point of view, two distinct working stations, and that is, a first station S-1 wherein the succession of stacks of closed crates arrives and which is provided with organs and mechanisms to open the single crates one at a time, and to move them to a second station S-2, where the same succession of crates, but this time opened, are restacked and definitively moved outside the whole installation.
Therefore, for preciseness, it is clarified that the part of the apparatus not explicitly described here and concerning the means and methods to open the closed crates in the apparatus and to make them available as a succession of stacks of opened crates, is to be understood as described in said WO 2012/156375.
Then, synthetically, the apparatus to open the crates carries out the following operations:
A first general description is herewith given; later it will be given a detailed description of the installation and of how it works.
The installation of the invention is mainly based on operating means and methods which load onto an incoming conveyor belt a plurality of stacks of crates in a sequence and in multiple amount, that is more than one stack at a time are loaded onto the infeed conveyor.
These stacks are picked from a pallet placed beside said infeed conveyor, on that pallet there are deposed two or more rows of stacks of crates arranged into rows parallel one to the other, and parallel to the conveyor as well, that is, they are parallel to the direction of the infeed conveyor motion.
Each row comprises two or even more stacks placed side by side in an orderly way and basically adjacent, as it will be apparent from the figures.
For example, in practical terms, on the pallet there is a first row of stacks adjacent to the conveyor, and on the same pallet, behind the first row, there is a second row of stacks.
In order to load the stacks of the first row on the infeed conveyor, there is placed a pushing means at the back of, that is behind the second row of stacks.
By operating said pushing means against said second row, the related stacks come into contact with the stacks of the first row and by continuing the stroke of the pushing means, they push them towards and then onto said infeed conveyor.
After it has made the single stacks go towards the apparatus for opening the crates, the space before said pallet is of course emptied from the previous stacks; at this point a further stroke of said pushing means towards the conveyor makes the second row of stacks move as well and causes it to get onto the same infeed conveyor.
In this way, on the same conveyor there are loaded, in the given example, all the four stacks placed on the pallet, but their loading is carried out two stacks at a time; besides, it is employed only one pushing means placed at the back of the stacks farther from the infeed conveyor, and the pushing action on the stacks of the first row is carried out giving the stacks of the second row, they too pushed by the pushing means, the task of pushing forward, that is onto the conveyor, the stacks of the first row.
As regards picking the stacks of the opened crates, it is used a suitable outfeed conveyor; this one is placed downstream the apparatus for opening the crates, and to unload the related stacks it is basically used the same criterion and the same general operating mechanism, anyway keeping in mind that here the operations have to be reversed.
Therefore only one pushing means pushes two or more stacks of crates on the conveyor, out of the conveyor and on the adjacent pallet.
Subsequently, when other stacks of crates are on the outfeed conveyor but before the same pallet, the same pushing means also pushes these second stacks onto the pallet; as this one is already partially loaded with the previous stacks, the last stacks automatically push forward the previous stacks, so that the space on the pallet, previously taken up by the first stacks, is finally taken up by the last loaded stacks.
Herewith is the detailed description.
With reference to the figures, said first receiving and loading station S-1 comprises:
Said support means 102 basically consists of a frame whereon single bases or pallets 103, as they will be referred to further on, can be deposed, which have previously been loaded with one or more stacks of closed crates.
Preferably such pallets are loaded with four distinct stacks 20, 2122, 23 having a regular “straight grid” geometry, as schematically shown in
Said frame 102 is placed so that one of its sides 107 is adjacent and at about the same level as that of the loading end 101 of said first conveyor, so that it is possible and easy to simply push the stacks of dosed crates, which are on the related pallet 103, out of this pallet and onto said loading end 101 of the conveyor 100.
In order to push said crates, it is provided and employed pushing means, preferably made up of a simple bar 105, basically placed horizontally and parallel to the first conveyor 100, and positioned near the side 106 of said frame 102, on the opposed side of said side 107.
This bar 105, suitably positioned at a level slightly higher than the level of the upper surface of the pallet 103, is made able, with means and methods known per se, to be moved towards the conveyor 100, so that it can intercept the stacks of closed crates lying on the pallet 103 and push them neatly towards and onto said loading end 101.
Therefore, said bar is preferably oriented parallel to the direction of said first conveyor 100, and provided with displacement means, preferably a properly motorized guide 108 whereon an end 105-A of such bar 105 is caused to slide, in order to move it towards said first conveyor 100 with a translatory rectilinear motion.
Said bar 105 can also be moved into rotation according to a rotation axis “X”:
The operation of such receiving and loading station S-1 is herewith described.
With reference to
With reference to
The extent of such stroke has to be so as to push the two stacks 20 and 21, nearest to the conveyor 100, out of the pallet 103 to get onto said conveyor 100, where they keep their related position, as the motion impressed by the bar 105 is a translatory rectilinear one.
With reference to
With reference to
The extent of the stroke has to be such as to push also the two remaining stacks 22 and 23, at first farthest from the conveyor 100, out of the pallet 103 in order to get onto said conveyor 100, where they keep their related position.
At this point it has to be observed that:
Anyway, it is apparent that such functional and constructive constraints are completely understandable by the skilled in the field, as of course, it is to be avoided any risk of interference between the stacks on the conveyor 100, either caused by a too early loading of new stacks from the pallet 103, or caused by a too early progress of the conveyor when the previous stack is still on the opening apparatus 50.
With reference to
This series of operations ends when the bar 105 goes back to its starting position and arrangement, that is horizontal, as shown in
Obviously these “return” operations are completely identical, but of course reversed with respect to the previous “loading” operations and therefore the respective figures are omitted for simplicity's sake.
With reference to the figures, said second unloading station S-2 comprises:
Said support structure 202 basically consists of a frame whereon there can be deposed single bases or pallets 203 completely similar or identical to the previous ones.
Preferably such pallets are loaded with four distinct stacks 30, 31, 32, 33 having a regular “straight grid” geometry, completely identical to that on the pallets with the stacks of closed crates.
On said second conveyor 200, and separated from this one, it is placed a stopping means 209 fixed to the installation structure, and able of being a permanent obstacle for the stacks of opened crates transported by the conveyor 200; of primary importance is the fact that said stopping means 209 is positioned so that the successive stacks of opened crates are stopped against said stopping means 209 exactly before said frame 202, so that a lateral motion of these stacks makes them move, in a precise way, from the conveyor 200 to the pallet on said frame 201 with methods which will be later described,
Said frame 202 is placed so that one of its sides 207 is adjacent to said frame 202 and at about the same level as that of said unloading end 201, defined by the position of said stopping means 209 of said second conveyor, in this way, it is possible and easy to simply push the stacks of opened crates, which are on the related conveyor 200, out of it and onto the pallet 203 which is on said frame 202.
In order to push said crates, it is made and employed pushing means 205, basically placed horizontally and parallel to the second conveyor 200, and positioned near its side 206 on the opposed part of said side 207 of the same conveyor 200.
This pushing means 205, suitably positioned at a level slightly higher than that of the upper surface of the pallet 203, is made able, with means and methods known per se, to be moved towards the conveyor 200, so that it can intercept the stacks of opened crates lying on the conveyor 200 and pushes them neatly towards and onto the related adjacent pallet 203 placed on the related frame 202.
Therefore said pushing means 205 is preferably oriented parallel to the direction of said second conveyor 200, and provided with displacement means, known per se, in order to make it move with a translatory rectilinear motion towards said pallet 203.
As for said unloading station S-2, its operation is herewith described.
With reference to
With reference to
With reference to
The extent of stroke has to be such as to push the two stationary stacks 30 and 31 out of the conveyor 200, towards the related pallet and finally onto that, where they keep their related position as the motion given by the pushing means 205 is a translatory rectilinear one.
With reference to
With reference to
With reference to
The extent of stroke has to be such as to make it possible to push sideways the two stacks 32 and 33 enough so that these go into contact with the stacks 30 and 31 already loaded onto the first part of the pallet 203, and then they are pushed enough to move them on new farther positions on the same pallet 203 where they keep their related position.
It will be evident that, in this way, the space on the conveyor 200 is completely emptied in order to allow the arrival of two other stacks of opened crates, which of course are accumulated according to what already described.
At this point it must be observed that:
Basically, the motion of the outfeed conveyor 200 has to be slaved both to the production of opened crates by the apparatus 50, and to the state of the stacks before the related pushing means 205.
Anyway, it is clear that such constructive and functional constraints are completely clear to the skilled in the field, as, of course, it must be avoided any risk of interference between the stacks on the conveyor 200 that can be caused:
After having loaded the two distinct stacks 30, 31 and 32, 33, said pushing means 205 returns to its starting position in order to start a new working cycle completely identical to the one just described.
This series of operations is ended with the simple return of the pushing means to the starting position, that is external to the outfeed conveyor 200, as shown in
The related representation of such operation of return and reinstatement of the starting condition, which can be seen in
Of course these “return” operations are completely identical, but of course reversed with respect to the previous operations.
The skilled in the field will have noticed that the present teaching can be employed, with due installation and working modifications, also for loading and unloading pallets where there are placed a number of stacks for each front row in a number different from what exemplified above and in the figures, and typically more than two; and of course the same consideration applies to what is related to the unloading operations from the outfeed conveyor which transports the opened crates.
According to a perfected embodiment of the invention, all said manoeuvring organs, various kinds of actuators, first conveyor 100, first pushing means, second conveyor 200, second pushing means etc. are all connected to a control and command unit, not shown, wherein there are stored all the commands to activate, with a pre-determined sequence and, above all, of a pre-defined extent, all of said working organs, devices, means, etc. according to the complete dimensions of each type of crates to be opened.
It is to be noted that suitable sensor means, not shown, are provided which are placed on the two conveyors 100 and 200 apt to detect the presence or absence of stacks in precise and pre-determined positions, so as to allow an orderly operation of the installation according to the described method; of course said sensors, too, are connected to the control and command unit.
In this way, it becomes possible and immediate to introduce a single instruction into said command and control unit so that all the organs, devices, actuators, sensors, etc. are positioned or actuated automatically, sequentially and synchronized by means of the respective corresponding parameters stored into said control and command unit.
Not only, but the same unit is able to store, in an orderly and aggregate way, the parameters corresponding to a plurality of types of crates showing different sizes, so that, as the skilled in the field will already have understood, it is possible and immediate to introduce into said command and control means a simple coded instruction representative of a specific crate type and/or pallet, and automatically obtain that said command and control means processes and analyzes said coded instruction into a plurality and orderly succession of commands and transmits to said organs, devices, actuators, etc. suitable signals able of determining in them the correct positioning and operation corresponding to the type of selected stack and of pallet.
Anyway, the realization of such command and control unit and the programming of the related data storage and instructions are activities completely feasible by the skilled in the field, therefore they will not described any further.
Number | Date | Country | Kind |
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PN2014A000004 | Jan 2014 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/066325 | 11/25/2014 | WO | 00 |