AUTOMATIC LIQUID SPRAY SYSTEM FOR DUST MITIGATION

Information

  • Patent Application
  • 20240344278
  • Publication Number
    20240344278
  • Date Filed
    April 13, 2023
    a year ago
  • Date Published
    October 17, 2024
    2 months ago
Abstract
A method for operating an automatic liquid spray system for dust mitigation on a work machine can include receiving, with a controller, a signal from a sensor attached to a frame of the work machine. The signal can be indicative of dust around the work machine. The controller can include a location of the sensor on the frame. The method can also include sending a signal to a dust mitigation system. The signal can be indicative of the location of the sensor such that the dust mitigation system can control a liquid control module to provide liquid to a dust mitigation valve around the location of the sensor on the frame. The method can also include opening, with the dust mitigation system, the dust mitigation valve around the location of the frame around the sensor to provide liquid around the location of the sensor.
Description
TECHNICAL FIELD

This disclosure relates to a work machine. More specifically, this disclosure relates to an automatic liquid spray system for dust mitigation.


BACKGROUND

Asphalt, concrete, or cement-surfaced roadways are built to facilitate vehicular travel. Depending upon usage density, base conditions, temperature variation, moisture variation, and/or physical age, the surface of the roadways eventually becomes misshapen, non-planar, unable to support wheel loads, or otherwise unsuitable for vehicular traffic. In order to rehabilitate the roadways for continued vehicular use, spent asphalt, concrete, or cement is removed in preparation for resurfacing.


Cold planers, sometimes referred to as road mills, scarifiers, or profiling machines, typically include a frame propelled by tracked drive units. The frame supports an engine, an operator's station, and a milling rotor. The milling rotor, fitted with cutting tools, is rotated through a suitable interface by the engine to break up the surface of the roadway. The broken-up roadway material is deposited by the milling rotor onto a conveyor, or series of conveyors, that transport the material away from the machine and to a nearby haul vehicle for transportation away from the job site.


Dust is an unpleasant result of many roadwork constructions. For example, during the milling of a road, much dust and smoke is generated and can create an unpleasant environment for the operation of the milling work machine and around the work machine. The dust can make components (e.g., conveyor belts, milling bits, or other mechanical or electrical components of the work machines) wear more quickly. Moreover, the dust and smoke can cause air quality issues for those working on or around the work machine.


U.S. Pat. No. 9,371,618 to Caterpillar Paving Products, Inc., discusses a system and method for operating a cold planer. The method includes “a signal indicative of an operating state is used to determine an operating condition, which is a basis for deciding which spray banks from a plurality of spray banks should be activated. Thereafter, a water flow required to operate the spray banks is estimated and a pump command signal is determined. The pump is operated and a water pressure in a main manifold is monitored such that the pump is controlled using a closed-loop control scheme that receives the water pressure as feedback to maintain a desired water pressure within the main manifold.”


SUMMARY OF THE INVENTION

In an example, a work machine for roadwork can include a frame, a power source, a milling rotor, a sensor, and a controller. The milling rotor can be operatively connected to the power source and the frame. The sensor can be configured to detect dust. The control can be configured to, in response to a signal received from the sensor, activate a dust mitigation system to send a control signal to a control valve to supply liquid to the dust mitigation system and to control an amount of the liquid supplied to the dust mitigation system based on the signal from the sensor.


In another example, a system for automatic dust mitigation on a work machine can include a sensor, and a controller. The sensor can be configured to detect dust. The controller can be configured to, in response to a signal received from the sensor, activate a dust mitigation system. The dust mitigation system can send a signal to a control valve to supply a liquid to the dust mitigation system. The dust mitigation system can also control an amount of the liquid supplied to the dust mitigation system based on the signal from the sensor.


In yet another example, a method for operating an automatic liquid system for dust mitigation on a work machine can include receiving, with a controller, a first signal from a sensor attached to the work machine. The first signal can be of dust around the work machine. The controller can include a location of the sensor on the frame. The method can also include sending a second signal to a dust mitigation system. The second signal can be indicative of dust around the location of the sensor. The second signal can open a control valve of the dust mitigation system to fluidically connect a liquid control manifold and a tank to supply water to the dust mitigation system. The method can also include sending a third signal to the dust mitigation system to open a dust mitigation valve. The dust mitigation valve at the location of the sensor on the frame to provide liquid at the location of the sensor.





BRIEF DESCRIPTION OF THE DRAWINGS

In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.



FIG. 1 illustrates a schematic side view, with some internal components visible, of an example of a work machine.



FIG. 2 illustrates a schematic diagram of a control system for a work machine.



FIG. 3 illustrates a schematic diagram of an example of a dust mitigation system.



FIG. 4 is a schematic flowchart of a method of an automatic liquid spray system for dust mitigation.



FIG. 5 is a block diagram illustrating an example of a machine upon which one or more embodiments may be implemented.





DETAILED DESCRIPTION


FIG. 1 illustrates a schematic side view of an example of a work machine 100. The work machine 100 can include a frame 102, a power source 104, a plurality of ground engaging units (hereinafter referred to as “ground-engaging units 106”), and a plurality of vertically movable legs (hereinafter referred to as “vertically-movable legs 108”). The power source 104 can be connected to the frame 102. The ground-engaging units 106 can be connected to the frame 102 by the vertically-movable legs 108. In the example of FIG. 1, the work machine 100 can be a cold planer. In another example, the work machine 100 can be any other machine used for roadwork, for example, a reclaimer.


The frame 102 can longitudinally extend between a first end 102A and a second end 102B. The power source 104 can be provided in any number of different forms including, but not limited to, internal combustion engines, electric motors, hybrid engines, or any power source used to power construction equipment. Power from the power source 104 can be transmitted to various components and systems of the work machine 100, such as the ground-engaging units 106 or a milling assembly 110.


The frame 102 can be supported by the ground-engaging units 106 via the vertically-movable legs 108. The ground-engaging units 106 can be any kind of ground-engaging device that allows the work machine 100 to move over a ground surface such as a paved road or a ground already processed by the work machine 100. For example, as shown in FIG. 1, the ground-engaging units 106 can be configured as track assemblies or crawlers. In other examples, the ground-engaging units 106 can be configured as wheels, such as inflatable or hard tires, or any other ground-engaging device used for navigating construction vehicles.


The ground-engaging units 106 can be configured to move the work machine 100 in forward and backward directions along the ground surface. The vertically-movable legs 108 can be configured to raise and lower the frame 102 relative to the ground-engaging units 106 and the ground. One or more of the vertically-movable legs 108 can be configured to rotate about their central axis to provide steering for the work machine 100.


The work machine 100 can include multiple ground-engaging units 106, for example, four: a front left ground-engaging unit, a front right ground-engaging unit, a rear left ground-engaging unit, and a rear right ground-engaging unit, each of which can be connected to vertically-movable legs 108, respectively. As shown in FIG. 1, the work machine 100 can include four of the ground-engaging units 106 and four of the vertically-movable legs 108 where two of the ground-engaging units 106 and two of the vertically-movable legs 108 are located further into the plane of FIG. 1 and so are not shown. However, in other examples, the work machine 100 can utilize fewer than four of the ground-engaging units 106, such as three. The present disclosure is not limited to any particular number of ground-engaging units or vertically-moveable legs.


The vertically-movable legs 108 can be provided to raise and lower the frame 102 to, for example, control a cutting depth of a milling rotor 112 and to accommodate the work machine 100 engaging obstacles on the ground.


The work machine 100 can include the milling assembly 110 connected to the frame 102. The milling assembly 110 can include a cylindrical milling rotor 112. The milling rotor 112 can be operatively connected to the power source 104. The milling rotor 112 can include a plurality of cutting tools (not shown in FIGS.) such as chisels, or milling bits disposed thereon the periphery of the milling rotor 112. The milling rotor 112 can be rotated about its center axis. As the milling rotor 112 rotates, the cutting tools can engage a work surface 114. The work surface 114 can be asphalt, concrete, or any other material used to make existing roadways, bridges, parking lots, or any other concrete, cement, asphalt, mining materials like gold, boxite, salt, or the like, dirt, or any combination thereof. Moreover, as the milling rotor 112 engages the work surface 114, the cutting tools can remove layers of materials forming the work surface 114, such as hardened dirt, rock, or pavement. The spinning action of the milling rotor 112 and the cutting tools can transfer the material of the work surface 114 onto a conveyor system 116. The conveyor system 116 can remove the material from near the milling rotor 112 and carries the material away from the milling rotor 112 to be deposited in a receptacle. For example, the receptacle can be a box of a dump truck.


The work machine 100 can also include a pair of side plates (hereinafter referred to as “side plates 118”), only one of which is shown, the other being disposed further into the plane of FIG. 1. The side plates 118 can act as lateral covers to the milling assembly 110 and the milling rotor 112. Thus, the milling rotor 112 can be located between the side plates 118. The frame 102 and the side plates 118 can define a milling chamber 124. The milling chamber 124 can also include a rear door with a moldboard scraper, as well as a front anti-slab door, and other components not described in detail herein. The milling chamber 124 can configured to prevent debris from flying outside of the frame 102 such that the milling chamber 124 contains the milling debris and dust.


The work machine 100 can further include an operator station or a platform 120 including a control panel or a human-machine interface (hereinafter referred to as “control panel 122”) for inputting commands to the control system 200 for controlling the work machine 100, and for outputting information related to an operation of the work machine 100. As such, an operator of the work machine 100 can perform control and monitoring functions of the work machine 100 from the platform 120, such as by observing various data output by various sensors located on the work machine 100. Furthermore, the control panel 122 can include controls for operating the ground-engaging units 106 and the vertically-movable legs 108.


The work machine 100 can include sensors that communicate to a control system 200 (FIG. 2). For example, the work machine 100 can include a sensor 130. As shown in FIG. 1, the sensor 130 can be installed on the frame 102. Here, the sensor 130 can be installed such that the sensor 130 can detect dust that escapes from the milling chamber 124. In such an example, the sensor 130 can detect dust escaping from the milling chamber 124 before the dust reaches the platform 120 and affects the operator's operation of the work machine 100. Moreover, the sensor 130 can detect dust before it spreads to other areas of the work machine 100 and to areas outside of the work machine 100. In examples, the sensor 130 can be a camera or an image sensor, an optical (e.g., a laser) sensor, an infrared sensor, or any other kind of sensor that can be used to detect the presence of dust. Further, the sensor can measure the concentration of particles in the sampled air.


In another example, the sensor 130 can be attached to the frame 102 such that the sensor 130 can detect dust on the conveyor system 116. Here, the sensor 130 can detect dust escaping from the conveyor system 116 before the dust obstructs the operator's field of view and interferes with the operator's operation of the work machine 100. Moreover, the sensor 130 can detect dust before it spreads to other areas of the work machine 100 and to areas outside of the work machine 100.


In the example shown in FIG. 1, the work machine 100 includes the sensor 130 attached to the frame 102 near the milling chamber 124, the conveyor system 116, and the first end 102A. In another example, the work machine 100 can include just one such sensor 130 located at any one of the described positions and any other location that the sensor 130 can be mounted on the work machine 100. For example, the sensor 130 can be attached near, or around, the operator system 120.


The work machine 100 can also include a dust mitigation valve 132 through which a liquid can flow. In examples, the dust mitigation valve 132 can be configured to supply a liquid to an area of the work machine 100 to mitigate dust from the debris generated by the work machine 100. For example, the dust mitigation valve 132 can be attached to the frame 102 such that the dust mitigation valve 132 can supply a liquid within the milling chamber 124 to attenuate or decrease the dust within the milling chamber 124. Here, the dust mitigation valve 132 can supply the liquid to the milling rotor 112, the cutting tools, the work surface 114, or any combination thereof. Decreasing the dust within the milling chamber 124 can help prevent dust from escaping the milling chamber 124 and interfering with the operation of the work machine 100.


In examples, the conveyor system 116 can include a first segment 116A and a second segment 116B. In examples, the first segment 116A can be between the milling chamber 124 and the second segment 116B.


In another example, the dust mitigation valve 132 can be attached to the frame 102 near the first segment 116A of the conveyor system 116. Here, the dust mitigation valve 132 can be positioned such that the dust mitigation valve 132 can supply the liquid to the conveyor system 116 or the debris on the conveyor system 116 to mitigate dust around the conveyor system 116. Decreasing the dust near the conveyor system 116 can prevent dust from accumulating near the first segment 116A of the conveyor system 116 and escaping the work machine 100 and interfering with the operation of the work machine 100.


In yet another example, the dust mitigation valve 132 can be attached to the frame 102 near the first end 102A. Here, the dust mitigation valve 132 can be positioned such that the dust mitigation valve 132 can supply liquid to the second segment 116B of the conveyor system 116, the debris exiting the conveyor system 116 or a combination thereof. Decreasing dust near the first end 102A can prevent dust from accumulating near the second segment 116B of the conveyor system 116 and escaping the work machine 100 and interfering with the operation of the work machine 100. In another example, the dust mitigation valves 132 can be located at a common manifold to control the flow of liquid throughout the dust mitigation system.


As shown in FIG. 1, the work machine 100 can have the dust mitigation valve 132 mounted near the milling chamber 124, the first segment 116A of the conveyor system 116, and the second segment 116B of the conveyor system 116. In another example, the dust mitigation valve 132 can be mounted at any of the described positions, or at any other position on the work machine 100 to help mitigate dust around the work machine 100.


The work machine 100 can also include a liquid storage tank 134. The liquid storage tank 134 can be configured to supply liquid to each dust mitigation valve 132. For example, the liquid storage tank 134 can be fluidically connected to each dust mitigation valve 132. In some examples, the work machine 100 may be a milling machine or a reclamation machine. In other examples, the work machine 100 may be any other work machine that generates dust while interacting with the work surface 114.



FIG. 2 illustrates a schematic diagram of the control system 200 for the work machine 100. The work machine 100 can be controlled by one or more embedded or integrated controllers (hereinafter referred to as “controller 202”). The controller 202 can include one or more processors, microprocessors, microcontrollers, electronic control modules (ECMs), electronic control units (ECUs), programmable logic controllers (PLCs), or any other suitable means for electronically controlling functionality of the work machine 100.


The controller 202 can be configured to operate according to a predetermined algorithm or set of instructions for controlling the work machine 100 based on various operating conditions of the work machine 100, such as can be determined from output of any of the various sensors. Such an algorithm or set of instructions can be stored in a database 204, can be read into an on-board memory of the controller 202, or preprogrammed onto a storage medium or memory accessible by the controller 202, for example, in the form of a floppy disk, hard drive, optical medium, random access memory (RAM), read-only memory (ROM), or any other suitable computer-readable storage medium commonly used in the art (each referred to as a “database”), which can be in the form of a physical, non-transitory storage medium.


The controller 202 can be in electrical communication with or connected to a drive assembly 206, or the like, and various other components, systems or sub-systems of the work machine 100. The drive assembly 206 can comprise an engine, a hydraulic motor, a hydraulic system including various pumps, reservoirs, actuators, or combinations thereof, among other elements (such as the power source 104 of FIG. 1). By way of such connection, the controller 202 can receive data pertaining to the current operating parameters of the work machine 100 from sensors, such as, the sensor 130, and the like. In response to such input, the controller 202 can perform various determinations and transmit output signals corresponding to the results of such determinations or corresponding to actions that need to be performed, such as for changing at least one dust mitigation parameter. The at least one dust mitigation parameter can be turning on the dust mitigation system, turning on a vacuum, supplying liquid to one or more of the valves, any other operation that can reduce dust around a work machine, or a combination thereof.


The controller 202, including a human-machine interface or an operator interface (hereinafter referred to as ‘operator interface 208″), can include various output devices, such as screens, video displays, monitors and the like that can be used to display information, warnings, data, such as text, numbers, graphics, icons, and the like, regarding the status of the work machine 100. The controller 202, including the operator interface 208, can additionally include a plurality of input interfaces for receiving information and command signals from various switches and sensors associated with the work machine 100 and a plurality of output interfaces for sending control signals to various actuators associated with the work machine 100. Suitably programmed, the controller 202 can serve many additional similar or wholly disparate functions as is well-known in the art.


With regard to input, the controller 202 can receive signals or data from the operator interface 208 (such as at the control panel 122 of FIG. 1), the sensor 130, and the like. As can be seen in the example illustrated in FIG. 2, the controller 202 can receive signals from the operator interface 208. Such signals received by the controller 202 from the operator interface 208 can include, but are not limited to, an on command for a dust mitigation system 220, a change of a parameter of the dust mitigation system 220, or an off command for the dust mitigation system 220.


The controller 202 can also receive data from one or more of the sensors 130 attached to the frame 102 (FIG. 1). Such data can include, but is not limited to, an amount of dust detected outside the milling chamber 124 (FIG. 1), near the conveyor system 116 (FIG. 1), and near the first end 102A of the work machine 100 (FIG. 1).


In other examples, such information can be provided by the dust mitigation system 220, a hydraulic system controller or the like, to the controller 202. The operation status received can include whether the work machine 100 is in non-milling operational status or milling operational status (e.g., the milling rotor 112 is not spinning or the milling rotor 112 is spinning, respectively). Moreover, the operation status can include whether the dust mitigation system 220 is in operation or if the dust mitigation system 220 is in standby mode. Further, the operation status can include operational information about the dust mitigation system 220, more specifically, the dust mitigation system 220 can provide information as to the status of each dust mitigation valve 132, the pressure of the liquid within the dust mitigation system 220, the level of the liquid within the liquid storage tank 134, or the like.


In examples, the dust mitigation system 220 can receive and process data from the operator interface 208 related to the operator's desired dust mitigation levels, valve control, water pressure, and the like. The dust mitigation system 220 can receive a signal from one or more of the sensors 130. In examples, as discussed above, the sensor 130 can be connected to the frame 102 in various locations around the work machine 100. The dust mitigation system 220 can also receive dust mitigation parameters, for example, volume of liquid being dispensed, status of each of the dust mitigation valve 132, liquid level in the liquid storage tank 134. or any other parameter used in milling operations.


In examples, the dust mitigation system 220 can use the dust mitigation parameters, and the signals received from various other sensors (e.g., the sensor 130, or the like), to maintain a dust mitigation level received from the operator interface 208. The dust mitigation system 220 can maintain the dust mitigation level received from the operator interface 208, giving the operator of the work machine 100 one less system to control while operating the work machine 100. Using a closed loop control algorithm, the dust mitigation system 220 can adjust its operation automatically to maintain an acceptable level of measured air quality or dust level without using an excessive quantity of water. The acceptable level of measured air quality or dust level could be changed by the operator for different applications, regions, or individual job requirements.



FIG. 3 illustrates a schematic diagram of an example of a system 300 for dust mitigation on a work machine. The system 300 can be installed on a work machine (e.g., the work machine 100 from FIG. 1) to mitigate dust around the work machine. As shown in FIG. 3, the system 300 can include a controller 302, a liquid storage tank 304, a dust mitigation module 308, and a signal processor 310.


The controller 302 can be a controller located on a work machine (e.g., the frame 102 on the work machine 100). In another example, the controller 302 can be a standalone controller used to control the dust mitigation system. In yet another example, the controller 302 can control the dust mitigation system and a ventilation system on the work machine. The controller 302 can be in communication with the liquid storage tank 304, the dust mitigation module 308, the signal processor 310, and the user interface 320.


The liquid storage tank 304 (e.g., the liquid storage tank 134 from FIG. 1) can be configured to store a liquid for the dust mitigation system. The liquid within the liquid storage tank 304 can be water, detergent, a water soluble solution, or any combination thereof. In examples, the liquid storage tank 304 can include a first reservoir and a second reservoir. The first and second reservoirs can each contain a different liquid. For example, the first reservoir can be configured to hold water, and the second reservoir can be configured to hold a detergent, surfactant, or any other liquid that can cause dust to bind and fall toward the ground. In examples, the controller 302 can communicate with the liquid storage tank 304 to send a signal indicative of the mixture of liquids needed by the dust mitigation system. For example, based on the signals received from the sensors around the work machine, and the respective dust levels indicated by such signals, the controller 304 can adjust a ratio of liquid drawn from the first reservoir and the second reservoir. For example, as the signals indicate a dust level above a pre-determined threshold, the system can include more liquid from the second reservoir to increase an amount of detergent, surfactant, or the like in the mixture of liquid delivered to the dust mitigation system. As the signals indicate the dust has been mitigated back under the pre-determined threshold, the controller 304 can decrease an amount of detergent, surfactant, or the like, from the mixture of liquid delivered to the dust mitigation system.


The liquid storage tank 304 can include a level sensor 306. The level sensor 306 can be configured to detect the level of liquid within the liquid storage tank 304. The level sensor 306 can be a sonar, infrared, or any other kind of level sensor used for measuring the storage of liquids in a tank. In examples, the level sensor 306 can send a signal to the controller 302 indicative of the level of liquid within the liquid storage tank 304.


The dust mitigation module 308 can be configured to control dust around the work machine (e.g., the work machine 100). The dust mitigation module 308 can be in communication with the controller 302, a first sensor 312, a second sensor 314, a third sensor 316, and a liquid control manifold 318. In examples, the dust mitigation module 308 can turn on the first sensor 312, the second sensor 314, and the third sensor 316. In another example, the dust mitigation module 308 can send a controlling signal to the liquid control manifold 318 to control the liquid control manifold 318.


The first sensor 312, the second sensor 314, and the third sensor 316 can each be a sensor for detecting dust (e.g., the sensors 130 from FIG. 1) around a work machine. In examples, each of the first sensor 312, the second sensor 314, and the third sensor 316 can be positioned at different positions around the work machine to detect dust around the work machine. In examples, the first sensor 312, the second sensor 314, and the third sensor 316 can be different types of sensors based on the location on the work machine where the sensors are installed. Each of the first sensor 312, the second sensor 314, and the third sensor 316 can communicate with the signal processor 310.


The signal processor 310 can be configured to receive a signal from the first sensor 312, the second sensor 314, or the third sensor 316 and compile the sensed data. In examples, the dust mitigation module 308 can compare the signals received from the first sensor 312, the second sensor 314, or the third sensor 316. In response to the signals from the sensors, the signal processor 310 can send a signal to the controller 302 indicative of an amount of dust present at each of the first sensor 312, the second sensor 314, or the second sensor 314. In examples, the signal processor 310 can be integral to the dust mitigation module 308 or the controller 302.


In examples, the controller 302 can receive additional information from the signal processor 310. The signal processor 310 can be electronically connected to the one or more sensors (e.g., the first sensor 312, the second sensor 314, or the third sensor 316). As discussed above, the one or more sensors can be configured to detect dust around the work machine. The signal processor 310 can be configured to receive the one or more signals from any of the sensors and analyze the signals to determine an amount of dust present around the sensor based on the signal received from the sensor. For example, the signal processor 310 can compare the signals from the sensors to predetermined threshold values. Here, the signal processor 310 can have different thresholds for each of the sensors (e.g., the first sensor 312, the second sensor 314, or the third sensor 316) to determine an amount of dust present around the work machine. Here, the threshold values can be input into the user interface 320 by the operator of the work machine. In another example, the threshold values can be programmed into the signal processor 310 based on collected data known to help attenuate dust around the work machine.


In some examples, the signal processor 310 can compare the one or more signals from the sensors to one or more reference signals stored on a database (e.g., the database 204 from FIG. 2). The one or more reference signals can be signals of various known levels of dust present in an environment. More specifically, the one or more reference signals can include one or more signals of known dust levels at pre-determined thresholds.


In response to receiving a signal from the sensors that is indicative of dust being present near the sensor, the signal processor 310 can send a signal to the controller 302. In examples, the pre-determined threshold values can be programed into the controller 302 and the signal processor 310. In another example, the operator can set the pre-determined threshold value on the user interface 320 of the work machine.


During the operation of the work machine (e.g., cold planer, or a roadway milling machine), automatic dust mitigation can be controlled by the dust mitigation module 308. In one example, the operator can turn the dust mitigation module 308 on by activating the dust mitigation module 308 on the user interface 320. In another example, the dust mitigation module 308 can turn on whenever a ventilation system of the work machine is activated. In yet another example, the controller 302 can prevent the ventilation system of the work machine from being turned on without first turning on the dust mitigation module 308.


In examples, the controller 302 can send a signal to the dust mitigation module 308 based on receiving a signal from the signal processor 310 that is indicative of dust being present at any of the sensors around the work machine. In response to receiving the signal from the controller 302, the dust mitigation module 308 can send a signal to a control valve 317 of the liquid control manifold 318.


In an example, the controller 302 can send a signal to the dust mitigation module 308 that is indicative of dust around the work machine 100 (FIG. 1) and the dust mitigation module 308 can send a signal to the control valve 317 to open the control valve 317 and fluidically connect the liquid control manifold 318 to the liquid storage tank 304. In examples, the controller 302 can also send a signal to the dust mitigation module 308 that indicates that dust is no longer around the work machine 100, and the dust mitigation module 308 can send a signal to the control valve 317 to close the control valve 317 and fluidically isolate the liquid control manifold 318 and the liquid storage tank 304.


The liquid control manifold 318 can include dust mitigation valves (e.g., a first dust mitigation valve 322, a second dust mitigation valve 324, and a third dust mitigation valve 326, each of which can control a liquid flow out of the liquid control manifold 318 and to one or more spray bar or nozzle around the work machine 100.


The liquid control manifold 318 can be configured to fill with fluid to provide fluid to a first dust mitigation valve 322, a second dust mitigation valve 324, or a third dust mitigation valve 326 based on the signal from the dust mitigation module 308. For example, when the liquid control manifold 318 can be fluidically connected to the liquid storage tank 304, the liquid control manifold 318 can fill with fluid to provide fluid to each of the first dust mitigation valve 322, the second dust mitigation valve 324, and the third dust mitigation valve 326. In examples, the liquid control manifold 318 can pressure the fluid that is provided to the first dust mitigation valve 322, the second dust mitigation valve 324, and the third dust mitigation valve 326 when the control valve 317 is open and the fluid is being pumped into the liquid control manifold 318 at a rate that is greater than a rate that the fluid is leaving the liquid control manifold 318 via the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326. The dust mitigation module 308 can send a signal to any of the first dust mitigation valve 322, the second dust mitigation valve 324 or the third dust mitigation valve 326 to open the valve, or valves, that are most likely to affect an area around the sensor associated with the signal received by the dust mitigation module 308. Similarly, the dust mitigation module 308 can also send a signal to close any of the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326.


In the example shown in FIG. 3, the dust mitigation valves can be controlled by the dust mitigation module 308. Here, the dust mitigation module 308 can send a signal to the dust mitigation valves to open or close the dust mitigation valves. For example, the dust mitigation module 308 can send a signal to the first dust mitigation valve 322 to open the first dust mitigation valve 322. In another example, the dust mitigation module 308 can send a signal to the second dust mitigation valve 324 to open the second dust mitigation valve 324. In another example, the dust mitigation module 308 can send a signal to the third dust mitigation valve 326 to open the third dust mitigation valve 326. In yet another example, the dust mitigation module 308 can send a signal to any combination of the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326 to open any of the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326.


In another example, the dust mitigation valves (e.g., the first dust mitigation valve 322, the second dust mitigation valve 324, and the third dust mitigation valve 326) can be controlled by the controller 302 directly. Here, the controller 302 can send a signal to the dust mitigation valves to open or close the dust mitigation valves. For example, the controller 302 can send a signal to the first dust mitigation valve 322 to open the first dust mitigation valve 322. In another example, the controller 302 can send a signal to the second dust mitigation valve 324 to open the second dust mitigation valve 324. In another example, the controller 302 can send a signal to the third dust mitigation valve 326 to open the third dust mitigation valve 326. In yet another example, the controller 302 can send a signal to any combination of the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326 to open any of the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326.


INDUSTRIAL APPLICABILITY

In an operable example of the dust mitigation system, a method 400 can include various operations to mitigate dust around a work machine. FIG. 4 is a schematic flowchart of the method 400 of automatic liquid spray system for dust mitigation.


At operation 405, the method 400 can include receiving, with a controller (e.g., the controller 202 of FIG. 2 or the controller 302 of FIG. 3) a signal from a sensor (e.g., sensor 130 of FIG. 1 or first sensor 312, second sensor 314, or third sensor 316 of FIG. 3). In examples, the sensor can be attached to a frame (e.g., frame 102 of FIG. 1) of the work machine (e.g., the work machine 100 of FIG. 1). The received signal can be indicative of dust around the work machine. The controller also can note the location of the sensor on the frame. Here, the controller can receive the signal from the sensors and determine an amount of dust that is present at the various locations around the work machine where each of the sensors is mounted.


At operation 410, the method 400 can include sending a signal to a dust mitigation system (e.g., the dust mitigation system 220 of FIG. 2 or the dust mitigation module 308 of FIG. 3) in response to the signals received from any of the sensors. The signal sent to the dust mitigation system can be indicative of a location of the sensor and an amount of dust present at the sensor such that the dust mitigation system can open a control valve to fluidically connect a liquid control manifold to a liquid storage tank and fill the liquid control manifold with liquid. The dust mitigation system, or the controller, can also send a signal to open any one of the dust mitigation valves (e.g., the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326) around the location of the sensor. Here, the liquid control manifold can fluidically connect a liquid storage tank (e.g., the liquid storage tank 304) to any of the dust mitigation valves to supply a liquid (e.g., water, detergent, or a combination thereof) to the area around the sensors that detect dust in order to reduce dust around the sensors that detected dust.


At operation 415, the method 400 can include opening, with the dust mitigation system (or any other controller) the dust mitigation valve (e.g., the first dust mitigation valve 322, the second dust mitigation valve 324, or the third dust mitigation valve 326) around the sensor to provide liquid around the location of the sensor. In examples, the liquid can help reduce and mitigate the dust forming around the sensor to help prevent the dust from accumulating on the work machine or dispersing to the operators around the work machine.



FIG. 5 illustrates a block diagram of implemented an example machine 500 upon which any one or more of the techniques (e.g., methodologies) discussed herein may perform. Examples, as described herein, may include, or may operate by, logic or a number of components, or mechanisms in the machine 500. Circuitry (e.g., processing circuitry) is a collection of circuits implemented in tangible entities of the machine 500 that include hardware (e.g., simple circuits, gates, logic, etc.). Circuitry membership may be flexible over time. Circuitries include members that may, alone or in combination, perform specified operations when operating. In an example, hardware of the circuitry may be immutably designed to carry out a specific operation (e.g., hardwired). In an example, the hardware of the circuitry may include variably connected physical components (e.g., execution units, transistors, simple circuits, etc.) including a machine readable medium physically modified (e.g., magnetically, electrically, moveable placement of invariant massed particles, etc.) to encode instructions of the specific operation. In connecting the physical components, the underlying electrical properties of a hardware constituent are changed, for example, from an insulator to a conductor or vice versa. The instructions enable embedded hardware (e.g., the execution units or a loading mechanism) to create members of the circuitry in hardware via the variable connections to carry out portions of the specific operation when in operation. Accordingly, in an example, the machine readable medium elements are part of the circuitry or are communicatively coupled to the other components of the circuitry when the device is operating. In an example, any of the physical components may be used in more than one member of more than one circuitry. For example, under operation, execution units may be used in a first circuit of a first circuitry at one point in time and reused by a second circuit in the first circuitry, or by a third circuit in a second circuitry at a different time. Additional examples of these components with respect to the machine 500 follow.


In alternative embodiments, the machine 500 may operate as a standalone device or may be connected (e.g., networked) to other machines. In a networked deployment, the machine 500 may operate in the capacity of a server machine, a client machine, or both in server-client network environments. In an example, the machine 500 may act as a peer machine in peer-to-peer (P2P) (or other distributed) network environment. The machine 500 may be a personal computer (PC), a tablet PC, a set-top box (STB), a personal digital assistant (PDA), a mobile telephone, a web appliance, a network router, switch or bridge, or any machine capable of executing instructions (sequential or otherwise) that specify actions to be taken by that machine. Further, while only a single machine is illustrated, the term “machine” shall also be taken to include any collection of machines that individually or jointly execute a set (or multiple sets) of instructions to perform any one or more of the methodologies discussed herein, such as cloud computing, software as a service (SaaS), other computer cluster configurations.


The machine (e.g., computer system) 500 may include a hardware processor 502 (e.g., a central processing unit (CPU), a graphics processing unit (GPU), a hardware processor core, or any combination thereof), a main memory 504, a static memory (e.g., memory or storage for firmware, microcode, a basic-input-output (BIOS), unified extensible firmware interface (UEFI), etc.) 506, and mass storage 508 (e.g., hard drives, tape drives, flash storage, or other block devices) some or all of which may communicate with each other via an interlink (e.g., bus) 530. The machine 500 may further include a display unit 510, an alphanumeric input device 512 (e.g., a keyboard), and a user interface (UI) navigation device 514 (e.g., a mouse). In an example, the display unit 510, input device 512 and UI navigation device 514 may be a touch screen display. The machine 500 may additionally include a storage device (e.g., drive unit) 508, a signal generation device 518 (e.g., a speaker), a network interface device 520, and one or more sensors 516, such as a global positioning system (GPS) sensor, compass, accelerometer, or other sensor. The machine 500 may include an output controller 528, such as a serial (e.g., universal serial bus (USB), parallel, or other wired or wireless (e.g., infrared (IR), near field communication (NFC), etc.) connection to communicate or control one or more peripheral devices (e.g., a printer, card reader, etc.).


Registers of the processor 502, the main memory 504, the static memory 506, or the mass storage 508 may be, or include, a machine readable medium 522 on which is stored one or more sets of data structures or instructions 524 (e.g., software) embodying or utilized by any one or more of the techniques or functions described herein. The instructions 524 may also reside, completely or at least partially, within any of registers of the processor 502, the main memory 504, the static memory 506, or the mass storage 508 during execution thereof by the machine 500. In an example, one or any combination of the hardware processor 502, the main memory 504, the static memory 506, or the mass storage 508 may constitute the machine readable media 522. While the machine readable medium 522 is illustrated as a single medium, the term “machine readable medium” may include a single medium or multiple media (e.g., a centralized or distributed database, and/or associated caches and servers) configured to store the one or more instructions 524.


The term “machine readable medium” may include any medium that is capable of storing, encoding, or carrying instructions for execution by the machine 500 and that cause the machine 500 to perform any one or more of the techniques of the present disclosure, or that is capable of storing, encoding or carrying data structures used by or associated with such instructions. Non-limiting machine readable medium examples may include solid-state memories, optical media, magnetic media, and signals (e.g., radio frequency signals, other photon based signals, sound signals, etc.). In an example, a non-transitory machine readable medium comprises a machine readable medium with a plurality of particles having invariant (e.g., rest) mass, and thus are compositions of matter. Accordingly, non-transitory machine-readable media are machine readable media that do not include transitory propagating signals. Specific examples of non-transitory machine readable media may include: non-volatile memory, such as semiconductor memory devices (e.g., Electrically Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM)) and flash memory devices; magnetic disks, such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks.


In an example, information stored or otherwise provided on the machine readable medium 522 may be representative of the instructions 524, such as instructions 524 themselves or a format from which the instructions 524 may be derived. This format from which the instructions 524 may be derived may include source code, encoded instructions (e.g., in compressed or encrypted form), packaged instructions (e.g., split into multiple packages), or the like. The information representative of the instructions 524 in the machine readable medium 522 may be processed by processing circuitry into the instructions to implement any of the operations discussed herein. For example, deriving the instructions 524 from the information (e.g., processing by the processing circuitry) may include: compiling (e.g., from source code, object code, etc.), interpreting, loading, organizing (e.g., dynamically or statically linking), encoding, decoding, encrypting, unencrypting, packaging, unpackaging, or otherwise manipulating the information into the instructions 524.


In an example, the derivation of the instructions 524 may include assembly, compilation, or interpretation of the information (e.g., by the processing circuitry) to create the instructions 524 from some intermediate or preprocessed format provided by the machine readable medium 522. The information, when provided in multiple parts, may be combined, unpacked, and modified to create the instructions 524. For example, the information may be in multiple compressed source code packages (or object code, or binary executable code, etc.) on one or several remote servers. The source code packages may be encrypted when in transit over a network and decrypted, uncompressed, assembled (e.g., linked) if necessary, and compiled or interpreted (e.g., into a library, stand-alone executable etc.) at a local machine, and executed by the local machine.


The instructions 524 may be further transmitted or received over a communications network 526 using a transmission medium via the network interface device 520 utilizing any one of a number of transfer protocols (e.g., frame relay, internet protocol (IP), transmission control protocol (TCP), user datagram protocol (UDP), hypertext transfer protocol (HTTP), etc.). Example communication networks may include a local area network (LAN), a wide area network (WAN), a packet data network (e.g., the Internet), LoRa/LoRaWAN, or satellite communication networks, mobile telephone networks (e.g., cellular networks such as those complying with 3G, 4G LTE/LTE-A, or 5G standards), Plain Old Telephone (POTS) networks, and wireless data networks (e.g., Institute of Electrical and Electronics Engineers (IEEE) 502.11 family of standards known as Wi-Fi®, IEEE 502.15.4 family of standards, peer-to-peer (P2P) networks, among others. In an example, the network interface device 520 may include one or more physical jacks (e.g., Ethernet, coaxial, or phone jacks) or one or more antennas to connect to the communications network 526. In an example, the network interface device 520 may include a plurality of antennas to wirelessly communicate using at least one of single-input multiple-output (SIMO), multiple-input multiple-output (MIMO), or multiple-input single-output (MISO) techniques. The term “transmission medium” shall be taken to include any intangible medium that is capable of storing, encoding or carrying instructions for execution by the machine 500, and includes digital or analog communications signals or other intangible medium to facilitate communication of such software. A transmission medium is a machine readable medium.

Claims
  • 1. A work machine for roadwork, the work machine comprising: a frame;a power source;a milling rotor operatively connected to the power source and the frame;a sensor configured to detect dust; anda controller configured to, in response to a signal received from the sensor, activate a dust mitigation system to: send a control signal to a control valve to supply a liquid to the dust mitigation system; andcontrol an amount of the liquid supplied to the dust mitigation system based on the signal from the sensor.
  • 2. The work machine of claim 1, further comprising: a pair of side plates, the milling rotor located between the pair of side plates, and the pair of side plates and the frame define a milling chamber;wherein the sensor is attached to the frame, and wherein the sensor is configured to detect dust outside of the milling chamber.
  • 3. The work machine of claim 2, wherein the controller, in response to the signal indicative of dust outside of the milling chamber, sends a first signal to the dust mitigation system, the dust mitigation system in response to the signal from the controller: sends a second signal to the control valve to fluidically connect a fluid tank to a liquid control manifold to supply liquid to the dust mitigation system, andcontrols the control valve based on the amount of dust detected by the sensor.
  • 4. The work machine of claim 2, further comprising: a conveyor system configured to direct milled material from within the milling chamber toward a periphery of the work machine, the conveyor system including: a first segment; anda second segment;wherein the first segment is located between the milling chamber and the second segment.
  • 5. The work machine of claim 4, wherein the sensor is attached to the frame, and wherein the sensor is configured to detect dust around the first segment of the conveyor system.
  • 6. The work machine of claim 5, wherein the controller, in response to the signal indicative of dust around the first segment of the conveyor system, sends a first signal to the dust mitigation system, the dust mitigation system in response to the signal from the controller: sends a second signal to the control valve to fluidically connect a liquid control manifold to a fluid tank;sends a third signal to an outlet valve located around the first segment of the conveyor system to supply liquid from the liquid control manifold to the dust mitigation system around the first segment of the conveyor system; andcontrols the outlet valve based on an amount of dust detected by the sensor.
  • 7. The work machine of claim 4, wherein the sensor is attached to the frame, and wherein the sensor is configured to detect dust around the second segment of the conveyor system.
  • 8. The work machine of claim 7, wherein the controller, in response to the signal indicative of dust around the second segment of the conveyor system, sends a first signal to the dust mitigation system, the dust mitigation system in response to the signal from the controller: sends a second signal to the control valve to fluidically connect a liquid control manifold to a fluid tank;sends a third signal to a dust mitigation valve located around the second segment of the conveyor system to supply liquid from the liquid control manifold to the dust mitigation system around the second segment of the conveyor system; andcontrols the dust mitigation valve based on an amount of dust detected by the sensor.
  • 9. The work machine of claim 4, wherein the sensor comprises: a first sensor attached to the frame and configured to detect dust outside the milling chamber;a second sensor attached to the frame and configured to detect dust around the first segment of the conveyor system; anda third sensor attached to the frame and configured to detect dust around the second segment of the conveyor system.
  • 10. The work machine of claim 9, wherein the controller, in response to a signal indicative of dust around the milling chamber, the first segment of the conveyor system, or the second segment of the conveyor system, sends a signal to the dust mitigation system, the dust mitigation system in response to the signal from the controller: sends a first signal to the control valve to fluidically connect a fluid tank and a liquid control manifold;sends a second signal to an outlet valve located around the milling chamber, the first segment of the conveyor system, or the second segment of the conveyor system to supply liquid to the dust mitigation system around the milling chamber, the first segment of the conveyor system, or the second segment of the conveyor system; andcontrols the outlet valve based on an amount of dust detected by the sensor.
  • 11. A system for automatic dust mitigation on a work machine, the system comprising: a sensor configured to detect dust; anda controller configured to, in response to a signal received from the sensor, activate a dust mitigation system, the dust mitigation system: sends a signal to a control valve to supply a liquid to the dust mitigation system; andcontrols an amount of the liquid supplied to the dust mitigation system based on the signal from the sensor.
  • 12. The system of claim 11, wherein the control valve is in communication with the dust mitigation system such that the dust mitigation system can control the control valve, the system further comprising: a liquid tank configured to provide liquid to the dust mitigation system; anda liquid control manifold, the control valve selectively fluidically connects the liquid control manifold to the liquid tank based on signals from the dust mitigation system.
  • 13. The system of claim 12, wherein the liquid from the liquid tank comprises a detergent.
  • 14. The system of claim 12, further comprising: a dust mitigation valve fluidically connected to the liquid control manifold, and fluidically and electronically connected to the dust mitigation system such that the dust mitigation system can send a signal to the dust mitigation valve to control an amount of liquid flowing through the dust mitigation valve.
  • 15. A method for operating an automatic liquid system for dust mitigation on a work machine, the method comprising: receiving, with a controller, a first signal from a sensor attached to the work machine, the first signal indicative of dust around the work machine, the controller including a location of the sensor on the work machine;sending a second signal to a dust mitigation system, the second signal indicative of dust around the location of the sensor, the second signal opens a control valve of the dust mitigation system to fluidically connect a liquid control manifold and a tank to supply water to the dust mitigation system; andsending a third signal to the dust mitigation system to open a dust mitigation valve, the dust mitigation valve controls liquid directed at the location of the sensor on the work machine to provide liquid at the location of the sensor.
  • 16. The method of claim 15, further comprising: activating the dust mitigation system on condition that an operator turns on a ventilation system of the work machine via a user interface; andreceiving the first signal from the sensor signifying a presence of dust around the work machine.
  • 17. The method of claim 15, further comprising: activating the dust mitigation system on condition that the work machines begins a milling operation.
  • 18. The method of claim 15, further comprising: deactivating the dust mitigation system on condition that the work machines begins a milling operation.
  • 19. The method of claim 15, comprising: receiving a fourth signal from a second sensor, the fourth signal indicative of dust around a first segment of a conveyor system; andtransmitting a fifth signal to open a second dust mitigation valve, the second dust mitigation valve configured to provide water around the first segment of the conveyor system.
  • 20. The method of claim 19, comprising: receiving a sixth signal from a third sensor, the sixth signal indicative of dust around a second segment of the conveyor system; andtransmitting a seventh signal to open a third dust mitigation valve, the third dust mitigation valve configured to provide water around the second segment of the conveyor system.