This invention relates to a lock and, more especially, this invention relates to a lock for securing to a movable body and for cooperating with a strike plate on a stationary body. The movable body may be a door, in which case the stationary body will be a door frame. The movable body may alternatively be another type of movable body such for example as a lid or other closure member, in which case the stationary body may be a container or other type of stationary body. Locks for securing a movable body in the form of a door and for cooperating with a strike plate on a stationary body in the form of a door frame are well known.
The lock of the present invention may include an automatic locking mechanism such that the lock comprises a casing and a locking member which may move in and out of the casing. The lock may also include a rotatable auxiliary member in the form of a rotatable trigger which rotates in and out of the casing. The lock of the present invention may be an improved automatic lock which will achieve a locking effect between the movable body and the stationary body whereby the rotated position of the rotatable trigger is configured to control the movement of the locking member such that when the lock is brought into juxtaposition with the strike plate, the locking member will project into a recess in the strike plate. The lock improves upon existing automatic locks in that the position of the rotatable trigger controls the locking member such that when the movable body is not in juxtaposition with the strike plate the rotatable trigger will project from the casing such that the locking member will be retracted into the casing. A small rotation of the rotatable trigger may achieve a complete movement of the locking member into or out of the casing. The rotatable trigger may be configured such that its projection distance from the casing is minimised relative to the gap distance between the movable body and the stationary body and also such that the projection of the strike plate is minimised. The lock may take advantage of the dynamics of a rotatable trigger to reduce the movable body closure force. The lock may include unlocking mechanisms which can be used in conjunction with the lock.
Accordingly, in one non-limiting embodiment of the present invention, this invention relates to a lock and, more especially, this invention relates to a lock for securing to a movable body and for cooperating with a strike plate on a stationary body, which lock is movable away from the strike plate for opening the movable body, which lock is movable into juxtaposition with the strike plate for closing the movable body, and which lock comprises a casing which includes a rotatable trigger which is positioned in the casing and a locking member which is also positioned in the casing and wherein:
the rotatable trigger projects from the casing;
the rotatable trigger rotates about an axis of rotation positioned on a front working plane of the casing such that the rotatable trigger rotates into the casing and out of the casing with the rotatable trigger being spring biased to rotate out of the casing;
the locking member is movable between a projected position in which the locking member projects from the casing and a retracted position in which the locking member is retracted into the casing;
the locking member is configured to move into the projected position when the rotatable trigger rotates into the casing;
the locking member is configured to move into the retracted position when the rotatable trigger rotates out of the casing;
when the lock is brought into juxtaposition with the strike plate the rotatable trigger comes into juxtaposition with the strike plate such that the rotatable trigger rotates into the casing and the locking member moves into a locked position, whereby the locking member projects from the casing such that the locking member moves into a recess in the strike plate to lock the movable body; and
when the lock is moved out of juxtaposition with the strike plate the rotatable trigger rotates out of the casing and the locking member moves into the retracted position.
In contrast to known locks, the lock of the present invention is such that the locking member is configured to move into the retracted position when the rotatable trigger rotates out of the casing.
The lock in the present invention may be described as a balanced action automatic lock. This is because the relationship between the rotatable trigger and the locking member may be described as balanced such that the inward movement of the rotatable trigger gives a projection of the locking member to the locked position and the outwards movement of the rotatable trigger gives the retraction of the locking member to the unlocked position. Thus when the movable body is free of the stationary body, the locking member will never be left in the projected position. This balanced action allows for a lock which when free of the strike plate cannot be manipulated such as to be rendered unusable.
The balanced action also allows for a lock which cannot be rendered unusable by an abortive attempt at closure against the strike plate. Thus a balanced action lock gives a locking device which is much more reliable, especially if it is used in situations where the user may not have an understanding of the lock or situations where the user may take little care to make sure the movable body is locked to the stationary body.
There are known automatic locks which can be described as slam automatic locks and which may use triggering devices to release what is usually a spring biased locking member from a retracted position in a lock casing such that the locking member will project from a casing to achieve the locked position. Such triggering devices, once initiated, effect the release of the locking member to the locked position and the locking member needs to be retracted into the casing by a separate action, such as the user unlocking the lock with a key or handle. Such locks give for many occurrences of the locking member being released inappropriately such as when the movable body is free of the stationary body, and the user having to correct the position of the locking member. Such locks can allow for a gap between the movable body and the stationary body but this gap is not so critical to the security of the slam automatic locking device.
In a balanced action lock, achieving and maintaining a gap between the movable body and the stationary body, where no movement is required of the locking member is important. This is because, if this gap distance is exceeded, the rotatable trigger or sliding trigger will move further out of the casing to effect a retraction of the locking member and thus unlocking the locking member.
The dynamics of including a rotatable trigger in a balanced action lock are much more complex than including a rotatable trigger in a slam automatic lock. For instance, the triggering point of a slam automatic lock need only be met once during the locking process but a balanced action lock needs to maintain a maximum distance gap while the movable body is in the secured position and so additional tolerances need to be included for this.
The lock of the present invention may include a lock wherein the spring bias force which operates on the rotatable trigger to bias the rotatable trigger to rotate out of the casing, is such that the same spring bias force is also configured to force the locking member into the retracted position in the casing as the rotatable trigger rotates out of the casing, such that, when the lock is moved out of juxtaposition with the strike plate the rotatable trigger will be spring biased to rotate out of the casing and the locking member will be spring biased to move into the retracted position in the casing.
There is a spring biasing force required of the rotatable trigger to rotate the rotatable trigger out of the lock casing when the lock is free of the strike plate. This same spring force also acts to force the locking member to be retracted into the lock casing when the lock is free of the strike plate such that the locking member is never left projecting from the casing when the lock is free of the strike plate. This spring bias force needs to be balanced with the ability of the rotatable trigger to move the locking member out of the casing, which includes separate but additional spring forces such that the spring bias force needs to be sufficient to be reliable to retract the locking member to the unlocked position but not excessive when combined with additional spring forces that move the locking member out of the casing as these additional forces add to the movable body closure force.
Previous versions of locks which may be described as balanced action locks are US/2519808 A and WO/2015/000876 A. These previous versions disclose a sliding trigger instead of a rotatable trigger. Such sliding triggers slide along a ramp on a strike plate, thus attaining a backwards movement of the trigger into the lock casing to achieve the locking motion required within the lock casing to project the locking member from the casing. The length of projection from the casing and the design of such sliding triggers are largely dictated by the length of projection required of the locking member and the acceptable gap between the movable body and the stationary body.
With a balanced action automatic lock which has a sliding trigger, achieving a conventional length of projection of locking member, while achieving an acceptable gap requires a long projection of the sliding trigger from the casing. It also requires a deep ramp on the strike plate to enable the sliding motion of the sliding trigger. Such deep ramps can be unattractive in appearance and can look unconventional. Sliding triggers also require a large closure force to achieve the long sliding motion as considerable friction can occur between the sliding trigger and the ramp area of the strike plate.
The lock of the present invention may be one which includes a tumbler in the casing and wherein:
The addition of the tumbler adds extra security to the locking facility, with the use of a rotatable trigger allowing the tumbler to be positioned earlier in the locking process such that a large gap between the movable body and the closure member is achieved where the tumbler acts to prevent the locking member from being forced back into the casing by unwanted interference to overcome the locking facility. For a balanced action automatic lock as described to work, the locking member typically needs to be free to move backwards in the lock casing when the rotatable trigger moves out of the casing (as when the lock is free of the strike plate and the rotatable trigger is rotated into the casing and then rotates out of the casing) and the tumbler is configured in the lock casing to move from the path of the locking member moving backwards in the casing while the rotatable trigger rotates out of the casing.
The lock in the present invention may be one in which the locking member is a locking bolt such that the front projecting plane of the locking bolt is orthogonal in form. A locking bolt would be more commonly described as a deadbolt and is largely considered more secure than, for instance, a latch bolt which has a curved front face.
The lock in the present invention may include a minimum angle of rotation of the rotatable trigger such that the minimum angle of rotation will achieve a full projection of the locking member such that:
With such a lock the rotatable trigger can be configured such that it minimises the projection distance relative to the maximum gap distance.
Slam automatic locks as described previously do not need to maintain a maximum distance gap while the movable body is secured to the stationary body. However, if a balanced action lock has not achieved the maximum distance gap, the locking member will be unsecured because the tumbler will not be in position to prevent the locking member being forced back by forces external to the lock casing. There are synergies between the rotatable trigger and the balanced action lock.
An advantage of a rotatable trigger over a sliding trigger is that the rotatable trigger may be configured such that a small rotation of the rotatable trigger can achieve all of the locking motion required within the lock casing. This small rotation of the rotatable trigger achieving all of the locking motion required will leave a relatively large gap between the strike plate and the lock where no rotation of the rotatable trigger is required, this gap being relatively large in comparison to the length of projection of the rotatable trigger from the casing that is required to achieve the gap, thus allows for a shorter projecting rotatable trigger than would otherwise be possible with a sliding trigger. This is especially so when long locking member projection lengths are desired.
For a balanced action lock with a sliding trigger, achieving modern locking member projection lengths requires a relatively long sliding trigger projection. A typical conventional lock may have a locking member which projects in excess of 20 mm from the casing. To achieve this projection in a balanced action lock with acceptable door closure forces would require a 15 mm projection of sliding trigger to achieve a 7 mm gap whereas a rotating trigger projection of 10 mm can achieve the same gap and projection length.
There are several other advantages of using a rotatable trigger including relatively shorter projection of rotatable trigger.
The rotatable trigger can be constructed to look more like a standard latch and thereby be much more conventional looking. Thus a lock case can be achieved which looks like a standard latch lock and feels on closure like a standard latch lock, is failsafe in use like a standard latch lock, but is of a much more enhanced security level than a standard latch lock. Also the shorter rotatable trigger looks less obtrusive that the longer sliding trigger. The shorter rotatable trigger is less likely to be accidentally collided with by a user of the movable body. The angled area of the strike plate which juxtaposes with a sliding or rotating trigger will be shaped to accept the action of the trigger moving against it and is known in the trade as the ramp area. The shorter rotatable trigger allows for a shorter and less aggressive ramp on the strike plate which looks more conventional than that required by a longer sliding trigger. A sliding trigger may require a ramp as deep as the projection distance of the sliding trigger to maintain an acceptable door closure force. Such strike plates with deep ramps are unsightly. Also a strike plate with a ramp to accommodate a sliding trigger may require significantly more modification of the stationary body to include such a strike plate than the strike plate which accommodates a rotating trigger.
The lock of the present invention may be one that includes a first spring in the casing which acts between the rotatable trigger and the locking member, and in which:
The lock of the present invention maybe one in which the force applied to the first spring increases as the rotatable trigger rotates into the casing and the first spring may be further configured to act between the rotatable trigger and the locking member such as to reduce the force required to rotate the rotatable trigger during the latter stages of rotation of the rotatable trigger into the casing.
This further first spring configuration helps to reduce the accumulation of spring force in the lock casing such that the spring force build up is limited to the earlier part of the rotation of the rotatable trigger where the spring tension is most relevant but the later stages of rotation of the rotatable trigger do not continue to increase the build-up of spring force in the lock casing when such increasing forces are unnecessary. This reduction of spring force serves to reduce the door closure force, especially when the gap between the movable body and the stationary body is small such that the rotatable trigger will rotate further into the lock casing. This force reduction is enhanced as the rotating trigger may be configured such that a minimum rotation of the rotating trigger may lock the locking member and the force reduction configuration may come into effect earlier in the locking cycle to contribute to reduce the movable body closure force.
The lock of the present invention may be one which includes a driver and a second spring, and in which:
The lock of the present invention may include a bolt link which rotates about a fixed fulcrum in the casing, and a spring arm which also rotates about the fixed fulcrum, and in which:
The lock may be one in which the first spring is a torsion spring which rotates about the fixed fulcrum, the first spring has a first leg and a second leg, the first leg is configured to move with the driver, the first leg is rotatable backwards by the driver and thereby to apply force to the second leg which is configured to put a rotational force on the spring arm to move the locking member to the projected position. The first spring need not be a torsion spring but a torsion spring is convenient.
The lock may be one in which the first spring is a torsion spring and together with the driver are configured such that when the driver is in the latter stages of its backwards movement, the driver slides over the first leg of the first spring, thus reducing the force required to rotate the rotatable trigger in the latter stages of its rotation into the casing. This reduction of spring force to reduce the force required to rotate the rotatable trigger serves to reduce the door closure force especially when the gap between the movable body and the stationary body is small such that the rotatable trigger will rotate further into the lock casing.
The lock may be one in which the tumbler is configured such that the rotation of the bolt link moves the tumbler into a position in the casing that prevents the locking member from being retracted into the casing by a force applied to the projected area of the locking member, the tumbler also being configured such that the opposite rotation of the bolt link moves the tumbler out of a position where the tumbler prevents the locking member moving into the unlocked position.
The lock may be one in which the rotatable trigger is configured to engage the strike plate, and the rotatable trigger rotates about a point of rotation, and in which:
The rotatable trigger also has mechanical advantages over the sliding trigger as the rotatable trigger rotates between the strike plate and the driver. The rotatable trigger may be configured to hit the strike plate which it rotates against and also configured with the driver such that the movable body lateral closing force transfers directly onto a point on the driver to achieve a mechanical advantage to reduce the movable body closing force. Reducing the movable body closing force allows for weaker forces within the lock casing which can enhance the reliability and longevity of the mechanism. Reducing the movable body closing force enables the movable body to be shut with less force and correspondingly less noise. It also enables more than one automatic lock to be fitted to the movable body.
The lock of the present invention may include a thrower in the casing and a thrower spring which is in the casing and which is connected to the thrower, and a user-operable mechanism which is interchangeable to the casing, and in which:
The user operable mechanism would typically be a key operated locking cylinder. The inclusion of a thrower in the casing reduces the rotation required to unlock the mechanism. It also gives greater control of the unlocking process while allowing for interchangeability of user operable mechanisms and thereby making the lock more versatile.
The thrower may allow a user operable mechanism such as a locking cylinder to be interchangeable to the lock but still enabling a spring correction facility to the unlocking process. This spring correction facility also enhances the unlocking movement by, for example, returning an unlocking key to its original insertion position such as the key can again be readily withdrawn from the user operable mechanism. The spring correction facility can also position the unlocking nib and the thrower such as the unlocking nib and the thrower will not impede the movement of the locking member.
The lock of the present invention may also include an unlocking assembly which is configured to move the locking member to the unlocked position. The unlocking assembly may include an interchangeable handle or such to be configured with the unlocking assembly such as to rotate the unlocking assembly. The configuration of the unlocking assembly may act to reduce the unlocking rotation angle required to unlock the locking member.
The unlocking assembly includes an unlocking barrel and an unlocking cam, the unlocking barrel being rotatable with the unlocking cam, and the unlocking barrel being rotatable to connect with the unlocking cam to rotate the unlocking cam which moves the locking member to the unlocked position. The lock may be such that with the locking member positioned in the casing where the unlocking member may collide with the unlocking cam during retraction of the locking member when the lock is free of the strike plate, the unlocking cam is configured to freely rotate during such a collision to move from the area of movement of the locking member such as not to impede the movement of the locking member. In situations where the user operable mechanism will be set close to the edge of the movable body it is necessary to accommodate the locking member colliding with the unlocking cam when the rotatable trigger is pressed and released such that the locking member is fully retracted into the lock casing.
The mechanisms described thus far in the invention do not rely on electric or battery power to drive the mechanisms such that the lock is described as a mechanical lock.
Embodiments of the invention will now be described solely by way of example and with reference to the accompanying drawings in which:
Referring now to
The rotatable trigger 8, the driver 9, the deadbolt 7 and other elements of the lock move forwards and backwards. The forward direction is when the elements move out of the lock casing 3, beyond the lower fore-end 4. The backwards direction is the opposite direction.
The rotatable trigger 8 comprises a rotatable planar form 15 and projections 16, 17. The projections 16, 17 are perpendicular to the planar form 15. The projections 16, 17 act to create a fulcrum column 18 of the rotational movement of the rotatable trigger 8. The projections 16, 17 sit in either of slots 19 in the lower fore-end 4 or can be rotated 180° such that the fulcrum column 18 sits in the opposite slot 19 in the lower fore-end 4, as shown in
There is a first spring 20, a bolt link 21 and a spring arm 26, all of which are centrally mounted on a pivot 22. A first extension 23 of the bolt link 21 sits in a notch 24 in the driver 9. The first extension 23 moves with the driver 9 to rotate the bolt link 21. A second extension 25 of the bolt link 21 connects with the spring arm 26. The spring arm 26 also rotates on the pivot 22 and sits over the bolt link 21. The spring arm 26 has legs 28, 29 which slide over a pin 30 on the deadbolt 7 to move the deadbolt 7 forwards and backwards. The first spring 20 is in the form of a torsion spring and it sits over the spring arm 26. The first spring 20 pivots over the pivot 22. The first spring 20 has a leg 32 which sits into a notch in a projection 33 of the spring arm 26. The first spring 20 also has a leg 34 which sits in a notch 35 in the driver 9.
The rotatable trigger 8 may be handed (reversed in direction to accommodate a right hand opening movable body as opposed to a left hand opening movable body, or vice versa).
Referring to
The closing action of the lock shown in
The assembly of the lock shown in
Referring to
If the unlocking assembly is rotated by a user operated mechanism, projection 74 of unlocking barrel 71 raises slider 52 (see
It is to be appreciated that the embodiments of the invention described above with reference to the accompanying drawings have been given by way of example only and that modifications may be effected. Individual components shown in the drawings are not limited to use in their drawings and they may be used in other drawings and in all aspects of the invention. The invention also extends to the individual components mentioned and/or shown above, taken singly or in any combination.
Number | Date | Country | Kind |
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1908124.9 | Jun 2019 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2020/000055 | 6/2/2020 | WO | 00 |