Automatic paper feeding system

Information

  • Patent Grant
  • 6485015
  • Patent Number
    6,485,015
  • Date Filed
    Thursday, February 22, 2001
    23 years ago
  • Date Issued
    Tuesday, November 26, 2002
    22 years ago
Abstract
A paper feeding mechanism with a separator and paper blocking mechanisms. When feeding paper, a lift plate carrying paper is moved up to allow a pick-up roller and the separator to move one sheet from the lift plate. After feeding paper, the lift plate is lowered away from the pick-up roller, and the paper blocking mechanism pushes excess paper back to the lift plate.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a paper feeding system and, in particular, to a paper feeding system with a separator and paper blocking mechanisms.




2. Description of the Prior Art




Business machines are often used in offices to help with the manipulation of documents. These business machines include copiers, fax machines, printers, etc. To facilitate a continuous document process, these business machines all have paper feeding systems to supply paper. Since any business machine can only process one page at a time, the paper feeding system has to be able to send exactly one sheet of paper each time. If the paper feeding system sends out more than one sheet of paper at a time, the sheets are likely to become jammed within the machine, causing delays in the whole printing process, as well as wasting paper. Therefore, it is of great importance to design a paper feeding system that can send out precisely one sheet of paper at a time.




Please refer to

FIG. 1

, which is a schematic view of a conventional paper feeding system


10


. This paper feeding system


10


comprises a paper tray


12


, a lift plate


14


rotatably fixed in the paper tray


12


, a lift rod


16


, and a pick-up roller


18


. When the lift rod


16


rotates counterclockwise, the front end of the lift plate


14


will be lifted up so that the pick-up roller


18


contacts the uppermost paper on the lift plate


14


and pushes the paper out of the paper feeding system


10


.




Please refer to

FIG. 2

, which shows the situation when the conventional paper feeding system


10


sends out multiple sheets of paper


11


. Since the conventional paper feeding system


10


uses only the pick-up roller


18


to push the paper


11


, it is likely that several sheets of paper


11


will be sent out of the paper feeding system


10


at one time because of friction between the sheets of paper. Such multiple paper feedings cause jamming in the machine. This not only wastes paper


11


, but can also reduce the lifetime of the machine.




SUMMARY OF THE INVENTION




Therefore, it is a primary object of the present invention to provide a paper feeding system with separator and paper blocking mechanisms to solve the above-mentioned problems.




The present invention provides a paper feeding system with a separator and a paper blocking mechanism. The paper feeding system has a housing, and a lift plate installed in the housing for holding paper. The lift plate includes a front end and a rear end, and the rear end is rotatably fixed in the housing. A first elastic device is located under and contacts the front end of the lift plate, and is used to lift up the front end of the lift plate. A pick-up roller is rotatably fixed in the housing above the front end of the lift plate. When the first elastic device lifts up the lift plate, a sheet of paper carried by the lift plate will come into contact with the pick-up roller, and the pick-up roller frictionally engages and moves the uppermost sheet of paper out of the lift plate into a paper feeding path. A depressive device in the housing presses down on the front end of the lift plate. A separator in the housing elastically contacts the lower side of the pick-up roller. A paper blocking mechanism is rotatably fixed in the housing. The paper blocking mechanism is installed ahead of the front end of the lift plate and capable of blocking the paper, preventing the paper from moving forwards and leaving the lift plate. Finally, a driving device drives the pick-up roller and the depressive device. When the driving device drives the depressive device to press down on the front end of the lift plate so that the paper on the lift plate is moved away from the pick-up roller, the lift plate will press the separator and cause the separator to move away from the pick-up roller. The paper blocking mechanism will push the paper backwards to the lift plate, and when the driving device drives the depressive device in the opposite direction, the first elastic device will lift up the front end of the lift plate so that the uppermost sheet of paper on the lift plate contacts the pick-up roller, and the separator will contact the pick-up roller due to the motion of the lift plate. The paper blocking mechanism is pushed away at the same time so that the paper on the lift plate can be moved forwards and leave the lift plate.




It is an advantage of the present invention that the paper separator and paper blocking mechanisms ensure that the automatic paper feeding system delivers only a single sheet of paper at a time.




These and other objectives and advantages of the present invention will no doubt become obvious to those of ordinary skill in the art after having read the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view of a conventional paper feeding system.





FIG. 2

shows a situation when the conventional paper feeding system in

FIG. 1

sends out multiple sheets of paper.





FIG. 3

is a schematic view of a paper feeding system with separator and paper blocking mechanisms according to the present invention.





FIG. 4

is a schematic view of the bottom surface of a lift plate in the paper feeding system in FIG.


3


.





FIGS. 5



a


to


5




d


schematically show the separator and the paper blocking mechanism of the paper feeding system in FIG.


3


.





FIGS. 6



a


and


6




b


show schematic actions of the separator of the paper feeding system in FIG.


3


.





FIGS. 7



a


and


7




b


show schematic actions of the paper blocking mechanism of the paper feeding system in FIG.


3


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Please refer to

FIG. 3

, which is a schematic view of a paper feeding system


30


with a separator and a paper blocking mechanism according to the present invention. The paper feeding system


30


comprises a housing


32


, a lift plate


34


in the housing


32


for holding paper, a pick-up roller


36


rotatably provided in the housing


32


above the front end of the lift plate


34


, an idle roller


35


(shown in

FIGS. 6



a


-


7




b


) rotating with the pick-up roller


36


, a first elastic device


46


(shown in

FIGS. 6



a


-


7




b


) in the housing


32


and is located under and contacting the front end of the lift plate


34


for raising the front end of the lift plate


34


, a depressive device


38


, a separator


40


, a blocking mechanism


42


, and a driving device


60


(shown in

FIGS. 6



a,




7




a


). A paper guide plate


31


is provided corresponding to the pick-up roller


36


, and the space between the paper guide plate


31


and the pick-up roller


36


forms a paper passageway. The paper guide plate


31


is mounted around the rim of the pick-up roller


36


for guiding and sending paper out of the paper feeding system


30


through the paper passageway. The lift plate


34


comprises a front end and a rear end, with the rear end rotatably fixed within the housing


32


. When the first elastic device


46


raises the front end of the lift plate


34


, the uppermost sheet of paper on the lift plate


34


will contact the pick-up roller


36


, which, due to rotation, sends the uppermost sheet of paper on the lift plate


34


out of the paper feeding system


30


. The depressive device


38


pushes the front end of the lift plate


34


downwards so that paper on the lift plate


34


separates from the pick-up roller. The depressive device


38


can be a cam


37


that is rotatably installed on one side of the lift plate


34


.




Referring to

FIGS. 6



a


and


6




b,


when the driving device


60


drives the cam


37


to rotate such that the protruding portion


41


of the cam


37


contacts the lift plate


34


, the protruding portion


41


pushes the front end of the lift plate


34


downwards. On the other hand, when the driving device


60


drives the cam


37


to rotate such that the rounded portion


39


of the cam


37


is instead contacting the lift plate


34


, the uppermost paper on the lift plate


34


contacts the pick-up roller


36


because the first elastic device


46


pushes the front end of the lift plate


34


against the pick-up roller


36


. The driving device


60


may comprise a motor


61


and a gear transmission module


62


. The motor


61


drives the cam


37


and the pick-up roller


36


using the gear transmission module


62


. In this preferred embodiment the first elastic device


46


is a spring, or other such elastic apparatus, installed under the front end of the lift plate


34


for pushing the front end of the lift plate


34


against the pick-up roller


36


.




Please refer to

FIG. 4

, which is a schematic view of the bottom surface of the lift plate


34


in the paper feeding system


30


. As shown in the drawing, two round frames


47


are provided near the front end on the back of the lift plate


34


for accommodating the first elastic device


46


. A protruding edge


43


is provided on the front end of the lift plate


34


, and its position corresponds to the separator


40


. Another protruding edge


45


is provided on the front end of the lift plate


34


, and its position corresponds to the paper blocking mechanism


42


. When the lift plate


34


is raised or is pushed down, the two protruding edges


43


,


45


at the front end of the lift plate


34


will actuate the separator


40


and the paper blocking mechanism


42


, respectively.





FIGS. 5



a


through


5




d


schematically show the separator


40


and paper blocking mechanisms


42


of the paper feeding system


30


.

FIG. 5



a


is a perspective view of the top of the separator


40


.

FIG. 5



b


is a perspective view of the bottom of the separator


40


.

FIG. 5



c


is a perspective view of the front of the paper blocking mechanism


42


.

FIG. 5



d


is a perspective view of the back of the paper blocking mechanism


42


. The separator


40


comprises a clutch friction pad


50


, a front edge


51


that fits the protruding edge


43


of the lift plate


34


, and a second elastic device


52


(shown in

FIGS. 6



a


and


6




b


) installed at the bottom of the clutch friction pad


50


for elastically raising the separator


40


. Thus, when the front end of the lift plate


34


is depressed, its protruding edge


43


actuates the front edge


51


of the separator


40


so that the separator


40


is brought downwards to depress the second elastic device


52


. When the front end of the lift plate


34


is lifted, the second elastic device


52


is released so that the clutch friction pad


50


is elastically pushed towards the pick-up roller


36


. The second elastic device


52


can be a spring or other elastic devices.




The paper blocking mechanism


42


is installed ahead of the front end of the lift plate


34


for blocking the paper from moving forwards and leaving the lift plate


34


. The paper blocking mechanism


42


comprises a baffle plate


54


rotatably installed in the housing


32


, and a third elastic device


56


(

FIGS. 7



a


and


7




b


) in the housing


32


for elastically pushing the baffle plate


54


towards the front end of the lift plate


34


. When the lift plate


34


moves downwards, the baffle plate


54


is elastically pushed towards the front end of the lift plate


34


by the third elastic device


56


so that sheets exiting the front end of the lift plate


34


are pushed backwards to the lift plate


34


. When the lift plate


34


moves upward, the protruding edge


45


at the front end of the lift plate


34


will push the baffle plate


54


away. Paper on the lift plate


34


can thus be pushed forwards by the pick-up roller


36


and leave the lift plate


34


without being blocked by the baffle plate


54


of the paper blocking mechanism


42


. In the present embodiment, the third elastic device


56


is a torsion spring, a coiled spring, or other elastic devices.




Please refer to

FIGS. 6



a


and


6




b,


which show schematic actions of the separator


40


of the paper feeding system


30


.

FIG. 6



b


schematically shows that the protrusion portion


41


of the cam


37


pushes down on both the lift plate


34


and the separator


40


simultaneously.

FIG. 6



b


schematically shows that the first elastic device


46


raises both the lift plate


34


and the separator


40


simultaneously. When the paper feeding system


30


begins to feed paper, the driving device


60


operates in the forward direction, and the cam


37


rotates. When the rounded portion


39


of the cam


37


rotates to contact the lift plate


34


, the first elastic device


46


will lift up the front end of the lift plate


34


. The separator


40


is then lifted up by the second elastic device because the front protruding edge


43


of the lift plate


34


does not depress the front edge


51


of the separator


40


. If the pick-up roller


36


simultaneously moves two sheets of paper out of the lift plate


34


, the pick-up roller


36


will rotate the idle roller


35


and move the upper sheet further forward, whereas the separator


40


stops the lower sheet. Since friction between the pick-up roller


36


and paper, and between the clutch friction pad


50


and the paper are greater than the friction between the sheets of paper, the pick-up roller


36


can readily move away the sheet it contacts, with the rest of the paper remaining on the clutch friction pad


50


. When the desired sheet moves out of the paper feeding system


30


, the driving device


60


starts to operate in the reverse direction so that the protruding portion


41


of the cam


37


rotates to contact the lift plate


34


. The protruding portion


41


of the cam


37


depresses the front end of the lift plate


34


downwards, and simultaneously the protruding edge


43


at the front end of the lift plate


34


pushes the separator


40


downwards to separate it from the pick-up roller


36


.




Please refer to

FIGS. 7



a


and


7




b,


which show schematic actions of the paper blocking mechanism


42


of the paper feeding system


30


.

FIG. 7



a


is a schematic view showing that the protruding portion


41


of the cam


37


pushes both the lift plate


34


and the paper blocking mechanism


42


downwards simultaneously.

FIG. 7



b


is a schematic view showing that the first elastic device


46


lifts both the lift plate


34


and the paper blocking mechanism


42


upwards simultaneously. When the paper feeding system


30


begins to feed paper, the driving device


60


operates in the forward direction, and the cam


37


rotates. When the rounded portion


39


of the cam


37


rotates to contact the lift plate


34


, the first elastic device


46


will lift up the front end of the lift plate


34


and, at the same time, the protruding edge


45


of the lift plate


34


pushes the paper blocking mechanism


42


away. Paper on the lift plate


34


can thus be moved out of the lift plate


34


by the pick-up roller


36


. When a sheet moves out of the paper feeding system


30


, the driving device


60


starts to operate in the reverse direction to drive the cam


37


so that the protruding portion


41


of the cam


37


rotates to contact the lift plate


34


. The protruding portion


41


of the cam


37


depresses the front end of the lift plate


34


downwards, and simultaneously the protruding edge


45


. The baffle plate


54


of the paper blocking mechanism


42


is pushed to the front end of the lift plate


34


by the third elastic device


56


so that paper passing the front end of the lift plate


34


are moved backwards to the lift plate


34


and aligned with the edge of the lift plate


34


. Therefore, the paper left by the separator


40


is pushed back to the lift plate


34


to effectively prevent paper damage or improper feeding.




Compared to conventional paper feeding systems, the paper feeding system


30


includes the separator


40


and the paper blocking mechanism


42


, using the two protruding edges


43


,


45


at the front end of the lift plate


34


to simultaneously control the actions of the separator


40


and the paper blocking mechanism


42


. The separator


40


guarantees that the paper feeding system


30


sends out one sheet of paper at a time to prevent waste of paper and paper jamming due to multiple paper feeding. The paper blocking mechanism


42


pushes paper sheets left by the separator


40


back to the lift plate


34


so that the sheets will not be folded or torn while the lift plate


34


moves downwards and aligns with the edge of the lift plate


34


. Thus, the paper feeding system


30


can send out one undamaged sheet of paper at a time for document processing.




Those skilled in the art will readily observe that numerous modifications and alterations of the device may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.



Claims
  • 1. A paper feeding system comprising:a lift plate for holding paper; a first elastic device for lifting up the lift plate; a pick-up roller arranged above the lift plate, wherein when the first elastic device lifts up the lift plate, the pick-up roller frictionally engages an uppermost sheet of the paper; a depressive device for selectively pressing down the lift plate against the first elastic device; and a paper blocking mechanism installed ahead of a front end of the lift plate; wherein when the lift plate is pressed down, the paper blocking mechanism moves within the circumferential plane of the pick-up roller, and when the lift plate is lifted up, the lift plate pushes the paper blocking mechanism away from the pick-up roller.
  • 2. The paper feeding system of claim 1 wherein the depressive device is a cam that is rotatably installed on one end of the lift plate, the cam comprising a rounded portion and a protruding portion, wherein when the protruding portion of the cam contacts the lift plate, the protruding portion will push the front end of the lift plate downwards, and when the protruding portion of the cam moves away from the lift plate, the first elastic device will lift the front end of the lift plate to contact the rounded portion of the cam.
  • 3. The paper feeding system of claim 2 wherein the paper feeding system further comprises a driving device comprising a motor and the cam, the driving the pick-up roller and a gear transmission module, and the motor drives the cam and the pick-up roller via the gear transmission module.
  • 4. The paper feeding system of claim 1 wherein the rear end of the lift plate is rotatably fixed in a housing of the paper feeding system.
  • 5. The paper feeding system of claim 1 wherein the first elastic device is a spring installed below the lift plate, and the spring is used to lift a front end of the lift plate.
  • 6. The paper feeding system of claim 1 further comprising a separator capable of contacting the pick-up roller, wherein when the separator contacts the pick-up roller and the pick-up roller moves two sheets of the paper from the lift plate, the pick-up roller will continue to move the upper sheet and the separator will stop the lower sheet from moving, wherein the separator comprises a clutch friction pad, and a second elastic device installed below the clutch friction pad, the second elastic device lifting the clutch friction pad towards the pick-up roller, wherein when a front end of the lift plate moves downward, the clutch friction pad will move away from the pick-up roller, and when the front end of the lift plate moves upward, the clutch friction pad will be pushed towards the pick-up roller.
  • 7. The paper feeding system of claim 1 wherein the paper blocking mechanism is rotatably installed in the housing, and when the front end of the lift plate moves downward, the paper blocking mechanism will push the paper backwards to the lift plate, and when the front end of the lift plate moves upwards, the front end of the lift plate will push the paper blocking mechanism away so that the paper can move forward and leave the lift plate.
  • 8. The paper feeding system of claim 7 wherein the paper blocking mechanism comprises a baffle plate rotatably installed in the housing, and a third elastic device installed in the housing, the third elastic device being used to push the baffle plate towards the front end of the lift plate, wherein when the lift plate moves downward, the baffle plate is pushed to the front end of the life plate so that the paper moves back to the lift plate, and when the lift plate moves upward, the front end of the lift plate will push the baffle plate away so that the paper can move forward and leave the lift plate.
  • 9. A paper feeding system comprising:a lift plate for holding paper; a first elastic device for lifting up a front end of he lift plate; a pick-up roller arranged above the front end of the lift plate, wherein when the first elastic device lifts up the front end of the lift plate, the pick-up roller frictionally engages an uppermost sheet of the paper; a depressive device for selectively pressing down on the front end of the lift plate against the first elastic device; and a paper blocking mechanism installed ahead of the front end of the lift plate and capable of blocking the paper from moving forward and leaving the lift plate; wherein when the depressive device presses down on the front end of the lift plate, the lift plate will activate the paper blocking mechanism to push the paper backwards to the lift plate, and when the lift plate is lifted up, the lift plate pushes the paper blocking mechanism away from the circumferential plane of the pick-up roller.
  • 10. The paper feeding system of claim 9 further comprising a separator capable of contacting the pick-up roller, wherein when the separator contacts the pick-up roller and the pick-up roller moves two sheets of the paper from the lift plate, the pick-up roller will continue to move the upper sheet of the paper and the separator will stop the lower sheet of the paper from moving.
  • 11. The paper feeding system of claim 10 wherein when the depressive device presses the front end of the lift plate downwards so that the paper in the lift plate is moved away from the pick-up roller, the lift plate presses the separator and causes the separator to move away from the pick-up roller, and when the depressive device releases the front end of the lift plate, the first elastic device lifts up the lift plate so that an uppermost sheet of the paper in the lift plate contacts the pick-up roller, and the separator contacts the pick-up roller due to the motion of the lift plate.
  • 12. The paper feeding system of claim 11 wherein the separator comprises a clutch friction pad and a second elastic device, the second elastic device installed below the clutch friction pad for pushing the clutch friction pad towards the pick up roller, wherein when the front end of the lift plate moves downwards, the clutch friction pad moves away from the pick-up roller, and when the front end of the lift plate moves upward, the clutch friction pad moves towards the pick up roller.
  • 13. The paper feeding system of claim 9 wherein a rear end of the lift plate is rotatably fixed in a housing of the paper feeding system.
  • 14. The paper feeding system of claim 9 wherein the depressive device is a cam rotatably installed on one end of the lift plate, the cam comprising a rounded portion and a protruding portion, wherein when the protruding portion of the cam contacts the lift plate, the protruding portion will push the front end of the lift plate downwards, and when the protruding portion of the cam moves away from the lift plate, the first elastic device will lift the front end of the lift plate to contact the rounded portion of the cam.
  • 15. The paper feeding system of claim 14 wherein the paper feeding system further comprises a driving device, and the driving device comprises a motor and a gear transmission module, the motor driving the cam and the pick-up roller via the gear transmission module.
  • 16. The paper feeding system of claim 9 wherein the first elastic device is a spring installed below the front end of the lift plate, and the spring is used to lift the front end of the lift plate.
  • 17. The paper feeding system of claim 9 wherein the paper blocking mechanism comprises a baffle plate and a third elastic device, the third elastic device being used to push the baffle plate towards the front end of the lift plate, wherein when the lift plate moves downward, the baffle plate is pushed to the front end of the life plate so that the paper moves backwards to the lift plate, and when the lift plate moves upwards, the front end of the lift plate will push the baffle plate away so that the paper can move forward and leave the lift plate.
Priority Claims (1)
Number Date Country Kind
089103741 Mar 2000 TW
US Referenced Citations (10)
Number Name Date Kind
4060233 Stange et al. Nov 1977 A
5244191 Kanekura Sep 1993 A
5253854 Tanoue et al. Oct 1993 A
5358230 Ikemori et al. Oct 1994 A
5386983 Ando Feb 1995 A
5655762 Yergenson Aug 1997 A
5725208 Miyauchi Mar 1998 A
5863036 Tanaka et al. Jan 1999 A
6059281 Nakamura et al. May 2000 A
6217017 Yamazaki Apr 2001 B1
Foreign Referenced Citations (1)
Number Date Country
404333433 Nov 1992 JP