The present application claims the benefit under 35 U.S.C. section 119(a) of Japanese Patent Application filed in the Japan Patent Office on Apr. 23, 2010 and assigned serial number 2010-100196, the disclosure of which is incorporated herein by reference.
This invention relates to an incremental (a micro-adjustment) type automatic shoe clearance adjustment apparatus installed in a drum brake device.
An incremental type automatic shoe clearance adjustment apparatus is commonly known to automatically adjust a shoe clearance between a brake shoe and a brake drum, when the shoe clearance increases due to brake shoe lining wear, by co-operating a strut assembly, which is extending between a pair of brake shoes, and a driving member, which makes a ratchet engagement with adjustment teeth integrally formed on the strut assembly to rotate the adjustment teeth, to extend the entire length of the strut assembly.
The strut assembly includes a screw-engagement unit, having a bolt member with the adjustment teeth formed thereon and a nut member into which the bolt member is screwed, and a fitting member relatively-rotatably fitting on/in the screw engagement unit, where an end portion of the screw-engagement unit and an end portion of the fitting member, i.e., both ends of the strut assembly, engage the pair of brake shoes respectively. When assembling a drum brake device in which the incremental type automatic shoe clearance adjustment apparatus is installed, the strut assembly is temporarily set between the pair of brake shoes to make a semi-assembly first, and then the semi-assembly consisting of the brake shoes and the strut assembly are mounted on a backing plate. However, the semi-assembly of the brake shoes and the strut assembly is not stable for moving around. When assembling the automatic shoe clearance apparatus in the known drum brake device, in addition to a process of semi-assembling the pair of brake shoes and the strut assembly, an extremely difficult process of properly mounting the unstable semi-assembly of the brake shoes and the strut assembly is necessary while maintaining the semi-assembly, which makes the entire process more difficult and increases production cost.
The Patent Document 1 shows another type of drum brake device equipping the incremental type automatic shoe clearance adjustment apparatus where the strut assembly is installed after the pair of brake shoes are mounted on the backing plate. When installing the automatic shoe clearance adjustment apparatus in the drum brake device, one side of the strut assembly is set on one brake shoe as inclining the strut assembly relative to the backing plate, and then the strut assembly inclines back to level with the backing plate to superpose and set the other side of the strut assembly on the other brake shoe.
Also, in the drum brake device, a spring member fits over the other side of the strut assembly making a cantilever condition therebetween, and a top of the spring member engages a shoe web to restrict a free rotation of the strut assembly. Accordingly, when assembling this drum brake device, the strut assembly cannot easily be installed automatically, which leads to a problem of ineffective manual strut assembly operation. Furthermore, a brake lever is necessary for installing the strut assembly, and therefore this type is not suitable for a service brake exclusive drum brake device, that is, one without the brake lever.
This invention is aimed to resolve the above-described problems, and an object of this invention is to provide an incremental type automatic shoe clearance adjustment apparatus that enables an installation of a strut assembly while brake shoes are being mounted on a backing plate. Another object of this invention is to provide an automatic shoe clearance adjustment apparatus that facilitates an automatic installation of the strut assembly. Another object of this invention is to provide an automatic shoe clearance adjustment apparatus that can be used for a drum brake device without a brake lever.
This invention provides particular features in the automatic shoe clearance adjustment apparatus for the drum brake device that includes a semi-assembly having a backing plate, a pair of brake shoes mounted on the backing plate so as to face each other, a service brake actuator positioned between one facing ends of the pair of brake shoes, an anchor positioned between the other facing ends of the pair of brake shoes, and a shoe return spring urging the pair of brake shoes in a direction to approach each other so as to maintain both abutments between one facing ends of the brake shoes and the service brake actuator and between the other facing ends of the brake shoes and the anchor. This automatic shoe clearance adjustment apparatus has a strut assembly and a driving member, where the strut assembly includes a screw a screw-engagement unit, adjacent to one of the pair of brake shoes, which is consisting of a bolt member with the adjustment teeth formed thereon and a nut member into which the bolt member is screwed and a fitting member, adjacent to the other of the pair of brake shoes, relatively-rotatably fitting in the screw-engagement unit and the driving member engages adjustment teeth integrally formed on the screw engagement assembly of the strut assembly and rotates the adjustment teeth in one direction to extend the entire length of the strut assembly so as to automatically adjust a clearance between the brake shoes and a brake drum when the amount of brake shoe opening is more than a predetermined value. The strut assembly is engageable with the pair of brake shoes of said semi-assembly by extending the entire length of the screw-engagement unit after parallelly moving the strut assembly from an opposite side of the backing plate relative to the pair of brake shoes toward the backing plate and extending the entire length of the screw engagement unit.
Also, the automatic shoe clearance adjustment apparatus according to the above-description has a feature that strut assembly is engageable with one of the brake shoes via a brake lever being provided on one of the brake shoes and operating by the parking brake.
Furthermore, the automatic shoe clearance adjustment apparatus according to the above-description has a feature that a distance between the pair of brake shoes in an axial direction of the strut assembly is larger than a length from a first part of the strut assembly to a second part of the strut assembly at least when the length of the screw engagement unit of the strut assembly is shortest, where the first and second parts respectively define shoe-engagement portions of the strut assembly at both side thereof.
According to this invention, after the strut assembly makes a parallel movement toward the backing plate, a screw-engagement unit of the strut assembly can be extended to engage the pair of brake shoes, and therefore the strut assembly can be installed while the brake shoes are mounted on the backing plate. According to this invention, the strut assembly can be installed between the pair of brake shoes by simply extending the entire length of the screw-engagement unit, which facilitates an automatic installing process of the strut assembly. According to this invention, the automatic shoe clearance adjustment can be used for the service brake exclusive drum brake device without the brake lever.
The above and other objects of the present invention will become readily apparent by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
The first embodiment of this invention will be explained with reference to
In the drum brake device in
The pair of brake shoes 11 and 12, which are formed by fixing shoe rims 11b, 12b on shoe webs 11a, 12a, thereby making T-shapes in cross section, and affixing linings 11c, 12c on peripheral surfaces of the shoe rims 11b, 12b, have each of one pair of ends (upper ends of
The wheel cylinder 14 that functions as a service brake actuator is fixed on the backing plate 10 using fixing means such as bolts and is structured so that pistons therein always move together with facing one ends of the brake shoes 11, 12.
Shoe return springs 16, 17 are extended between the pair of brake shoes 11 and 12 so as to urge the brake shoes 11, 12 toward a diameter reducing direction.
A strut assembly 20 establishing the automatic shoe clearance adjustment apparatus is positioned near the wheel cylinder 14 and bridges between both brake shoes 11 and 12. The drum brake device relating to this invention is structured so that the strut assembly 20 can be installed between the brake shoes 11 and 12 from a surface side of
A brake lever 30 for the parking brake operation lies on the shoe web 11a of one brake shoe 11, and a proximal end (upper end of
As shown in
This strut assembly 20 has a screw engagement unit 24, which is a combination of the bolt member 22 with integrally formed adjustment teeth 22c and the tube-shaped nut member 23 into which the bolt member 22 is screwed, and a fitting member 25 relatively-rotatably fitting over the screw-engagement unit 24, where the screw-engagement unit 24 and the fitting member 25 engage the pair of brake shoes 11 and 12 respectively.
The driving member has an approximately V-shaped adjustment lever 26, which is pivotally supported at the shoe web 12a of the other brake shoe 12, and an adjustment spring 27, which urges the adjustment lever 26 in one direction. Components of the automatic shoe clearance adjustment apparatus will be explained in detail in the following paragraphs.
The adjustment teeth 22c with small teeth on the periphery are integrally formed on an intermediate portion of the bolt member 22. A screw axle 22a at the right side of the bolt member 22 engages the nut member 23, and a fitting axle 22b at the left side of the bolt member 22 slidably-rotatably fits into a closed bottom hole of the fitting member 25 at the left side of the bolt member 22.
A first upper jaw section 23a and a first lower jaw section 23b with a shorter projection than the first upper jaw section 23a are positioned on a flat portion of the nut member 23 at the right side thereof. A first notched groove 23c and a first stepped portion 23d are formed between both the first upper and the lower jaw sections 23a and 23b of the nut member 23, where the brake lever 30 fits in the first notched groove 23c and the shoe web 11a of one brake shoe 11 fits in a space between the first stepped portion 23d and the brake lever 30, thereby disabling the rotation of the nut member 23.
A second upper jaw section 25a and a second lower jaw section 25b with a shorter projection than the second upper jaw section 25a are positioned on a flat portion of the fitting member 25 at the left side thereof. A second notched groove 25c and a second stepped portion 25d are formed between both second upper and lower jaw sections 25a and 25b of the fitting member 25, where the shoe web 12a of the other brake shoe 12 fits in the second notched groove 25c to disable the rotation of the fitting member 25.
The strut assembly 20 is structured such that the adjustment teeth 22c are used to rotate the bolt member 22 to enable the bolt member 22 to screw in and out relative to the nut member 23 for adjusting the entire length of the screw-engagement unit 24.
The drum brake device relating to this invention is such that a distance L1 in a strut assembly axial direction between the pair of brake shoes 11 and 12, on which the strut assembly 20 is positioned, in order to set the strut assembly 20 from an opposite side of the backing plate 10 relative to the brake shoes 11, 12 after positioning the pair of brake shoes 11 and 12 on the backing plate 10, is designed to be more than a distance L2 in a strut assembly axial direction between both end portions of the strut assembly 20 engaging the brake shoes 11 and 12 at least when the length of the screw-engagement unit 24 of the strut assembly 20 is shortest (
According to the assembling process of the conventional drum brake device, the strut assembly is temporarily set between the pair of brake shoes to form the semi-assembly, and then the semi-assembly is mounted on the backing plate. When compared to the conventional assembly process, this invention provides a different assembling process from the conventional assembling process where the pair of the brake shoes 11 and 12 are mounted on the backing plate 10 and then the strut assembly 20 is installed between the pair of brake shoes 11 and 12. The drum brake device assembling operation will be explained in the following paragraphs.
The shoe return springs 16, 17 are extended between the pair of brake shoes 11 and 12 to abut one facing (upper) ends of the pair of the brake shoes 11 and 12 against the pistons of the wheel cylinder 14 respectively, and the other facing (lower) ends thereof are supported by the anchor 15 fixed on the backing plate 10, which complete the installation of the pair of brake shoes 11 and 12.
Following the previous step, while the first and second upper jaws 23a, 25a at both ends of the strut assembly 20 are being set on the shoe webs 11a, 12a of the pair of brake shoes 11 and 12, the adjustment teeth 22c are rotated to extend the entire length of the strut assembly 20. As extending the length of the strut assembly 20, the brake lever 30 fits in the first notched groove 23c at the right side flat portion to abut against the bottom portion of the first notched groove 23c. Here, the shoe web 11a of one brake shoe 11 freely fits in a space formed between the stepped portion 23d and the brake lever 30 with a gap between the stepped portion 23d and the shoe web 11a. Also, at the flat portion at the left side of the strut assembly 20, the shoe web 12a of the other brake shoe 12 fits in the second notched groove 25c to abut against the bottom portion of the second notched groove 25c. When the strut assembly 20 extends, both upper jaws 23a and 25a smoothly slide along the shoe webs 11a, 12a of the pair of brake shoes 11 and 12.
As such, the lower jaws 23b, 25b at both ends of the strut assembly 20 proceed to lay under the back surfaces of the brake lever 30 and the other shoe web 12a, thereby effectively preventing the floating and rotation of the strut assembly 20.
Finally, the adjustment lever 26 and the adjustment spring 27 are assembled to complete the assembly of the drum brake device. Various installing processes for the adjustment lever 26 and the adjustment spring 27 may be used, then the adjustment lever 26 can be rotated clockwise from a general installing position to set on the pin 28 and the adjustment lever 26, while the adjustment spring 27 is temporarily set between the adjustment lever 26 and the she web 12a, can be rotated counterclockwise to complete the installing process.
As described above, the strut assembly 20, while the brake shoes 11, 12 are mounted on the backing plate 10, can be installed later, this invention can vastly reduce the production cost compared to the conventional device.
Since the automatic shoe clearance adjustment operation, where the adjustment lever 26 rotates the teeth 22c to extend the entire length of the strut assembly 20 so as to maintain approximately uniform shoe clearance when the linings 11c, 12c wear, is well known, the explanation thereof will be omitted here.
Second embodiment and modifications of first and embodiments will be explained next, and common elements as described in the first embodiment will have the same reference numbers and the detailed explanation of which will be omitted.
On the right flat portion of the nut member 23, a first stepped portion 23d is formed at an inner side of the first upper jaw 23a, and a second stepped portion 23f is formed on the proximal end of the first upper jaw 23a. The intermediate jaw 23e is designed such that an extended piece of top of the right nut member 23 is bent in a right angle toward the second stepped portion 23f, and the extended piece is further bent in a right angle parallel to and along the longitudinal direction of the first upper jaw 23a. This example does not have a lower jaw on the right flat portion of the nut member 23, and therefore the intermediate jaw 23e integrally formed from the first upper jaw 23a prevents the floating of the strut assembly 20 just like the lower jaw of the first embodiment. The second stepped portion 23f is a member to be abutted against the brake lever 30, which is the same as the first notched groove 23c of the first embodiment.
Just like the above-explained first embodiment, the pair of brake shoes 11 and 12 are mounted on the backing plate 10. After completing the installation of the pair of the brake shoes 11 and 12, the strut assembly 20 as shown in a two-dot chain line of
In the next step, while the first and second upper jaws 23a, 25a at both ends of the strut assembly 20 are abutting against the shoe webs 11a, 12a of the pair of brake shoes 11 and 12, the adjustment teeth 22c are rotated to extend the entire length of the strut assembly 20, as shown in
As such, the strut assembly 20, upon completion of the installation, because of the intermediate jaw 23e and the lower jaw 25b at both ends thereof is positioned at the back surface sides of the shoe webs 11a, 12a, effectively prevents the floating and rotation of the strut assembly 20. This embodiment has another advantage of omitting the lower jaw of the nut member 23 which simplifies the structure of the strut assembly 20.
According to
As in the above-explained modifications, the automatic shoe clearance adjustment apparatus according to this invention can be employed in the service brake exclusive drum brake device without the brake lever.
The first and the second embodiments illustrate the arrangement where the brake lever 30 is superposed on the shoe web 11a of one brake shoe 11; however, the brake lever 30 can be positioned on the shoe web 12a of the other brake shoe 12. While the embodiments of the present invention disclosed herein are presently considered to be preferred embodiments, various changes and modifications can be made without departing from the spirit and scope of the present invention. The scope of the invention is indicated in the appended claims, and all changes that come within the meaning and range of equivalents are intended to be embraced therein.
While the embodiments of the present invention disclosed herein are presently considered to be preferred embodiments, various changes and modifications can be made without departing from the spirit and scope of the present invention. The scope of the invention is indicated in the appended claims, and all changes that come within the meaning and range of equivalents are intended to be embraced therein.
Number | Date | Country | Kind |
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2010-100196 | Apr 2010 | JP | national |