The present application relates to and claims the benefit and priority to Spanish Patent Application No. P201230523, filed Apr. 4, 2012.
The present disclosure relates to parking brakes having an automatic cable tensioning device.
Cable tensioning devices suitable for parking brakes intended for maintaining the tension of the brake cables that will be connected to the brakes of the corresponding motor vehicle are known. The devices comprise automatically adjustable regulating means for adjusting the tension such that if the brake cable loses tension in a rest position of the parking brake, the automatic tensioning device acts on the cable tensioning it, if necessary.
U.S. Publication No. US2009/0314122 discloses a parking brake comprising a tensioning device. The tensioning device includes a toothed bar which is fixed at one end to a brake cable of the motor vehicle. An elastic means acts on the toothed bar to move it when the cable loses tension. A pawl is provided which engages the toothed bar preventing the toothed bar from moving in a direction that reduces tension in the brake cable.
Spanish Patent No. ES2160537B1 discloses a tensioning device comprising a toothed bar having a circular section which is fixed at one end to a brake cable of the motor vehicle. An elastic means acts on the toothed bar to move it when the cable loses tension. A support housing is provided with two wedged side parts disposed therein. The wedged parts comprise teeth, being arranged surrounding the toothed bar. The elastic means acts on the wedged side parts blocking the movement of the bar towards the direction opposite the elastic means.
International Publication No. WO2009/127047A1 discloses a self-adjusting device including a toothed bar which is fixed at one end to a brake cable of the motor vehicle. An elastic means acts on the toothed bar to move it when the cable loses tension. An engagement element engages the bar blocking the movement of the bar in a block position and releasing the bar in an unblock position, allowing cable tension adjustment. The elastic means acts on the engagement element so that it engages the bar and blocks the axial movement of the bar.
According to some implementations an automatic cable tensioning device is provided that comprises a support suitable for being coupled to a parking brake lever, a first regulating element suitable for being coupled to the cable, elastic means suitable for regulating the tension of the cable which act on the first regulating element, a second regulating element which is housed in the support being moved with respect to the support between a rest position where a relative movement between both regulating elements occurs for tensioning the cable and a block position where the second regulating element blocks the relative movement between both regulating elements.
According to some implementations the first regulating element comprises an outer thread traversing the second regulating element, whereas the second regulating element comprises an inner thread and a first contact surface. The inner thread of the second regulating elements cooperates with the outer thread of the first regulating element to move from the rest position the first regulating element with respect to the second regulating element towards the elastic means by means of rotation of the second regulating element when the first contact surface of the second regulating element is in contact with a first contact surface of the support. A stop of the second regulating element blocks the rotation of the second regulating element with respect to the first regulating element in the block position of the automatic tensioning device. The first regulating element is thus prevented from moving with respect to the second regulating element, the tension of the corresponding brake cable being reduced.
The self-tensioning device obtained is a compact device that is easy to maintain and assemble, and optimized in terms of the number of necessary elements. Additionally, the elements integrated in the device are less complex and easy to produce, so the cost of the assembly is also lower and more competitive compared with other known systems.
These and other advantages and features will become evident in view of the drawings and the detailed description of the invention.
The parking brake 1 may also comprise an auxiliary support 7 comprising walls 7a,7b arranged substantially parallel to one another, which are integrally attached to one another and also attached to the lever 2 through the shaft 5. The automatic cable tensioning device 10 is arranged between the two walls 7a,7b of the auxiliary support 7, coupled to the walls 7a,7b. Each wall 7a,7b of the auxiliary support 7 comprises a closed groove 8 necessary for assembling and positioning the automatic tensioning device 10 on the auxiliary support 7.
The lever 2 is coupled to the shaft 5 at one end and comprises at the other end a grip 3 through which the driver grasps the parking brake 1 and an unblocking button 4 which the driver must press to go from a block position, also referred to as an activated parking brake position, shown in
In the exemplary implementations disclosed herein, the automatic tensioning device 10 may comprise a support 20,40 suitable for being coupled to the auxiliary support 7, a first regulating element 11 suitable for being coupled to the brake cable, elastic means 13 suitable for adjusting the tension of the cable in the rest position, and a second regulating element 30 which is housed in the support 20,40 and moved with respect to the support 20,40 between the rest position and the block position. Therefore, in the rest position, a relative movement between both regulating elements 11 and 30 occurs for tensioning the cable, whereas in the block position, the second regulating element 30 in collaboration with the support 20,40 blocks the relative movement between both regulating elements 11 and 30.
The first regulating element 11 traverses the support 20,40, the second regulating element 30 and the elastic means 13 being coupled through a support element 12. The first regulating element 11 comprises an outer thread 11 c traversing at least the second regulating element 30. According to some implementations the outer thread 11c is a trapezoidal thread. The trapezoidal thread has a wide enough thread pitch so as to assure that the thread is not irreversible in any case. This assuring that the first regulating element 11 can move freely, rotating the second regulating element 30 in the housing thereof without impediments, when the elastic means 13 pulls the first regulating element 11. In the implementations shown, the thread pitch is approximately equal to the diameter of the regulating element 11, with a thread angle of approximately 45°. Furthermore, the first regulating element 11 may have a substantially cylindrical geometry and comprise, in addition to the outer thread 11c, a first end 11a which is inserted into a substantially cylindrical projection 12b of the support element 12, and a second end 11b suitable for being fixed to the brake cable, not depicted, and transmitting the tension to the corresponding brakes of the motor vehicle.
The elastic means 13 may comprise a tension spring, although other types of elastic means may be used. The elastic means 13 is supported in the support 40 and in a seat 12a of the support element 12, shown in
The support 20,40 comprises a first component 20 which is coupled to the lever 2 and a second support 40 fixed to the first component 20. The first component 20 comprises two arms 22 with side surfaces that are substantially parallel to one another attached through a base 25, configuring a substantially U-shaped part. The first component 20 comprises projections 23, each of which projects from one of the arms 22 being coupled in the corresponding groove 8 of the auxiliary support 7 of the parking brake 1. The first component 20 also comprises a hole 24 in the base 25 through which the first regulating element 11 traverse the first component 20.
The second component 40 is housed inside the first component 20, being fixed to the first support 20 by means of clamping through flanges 29 projecting from each side surface 22 of the first component 20. The flanges 29 are inserted into notches 43 comprised in the second component 40, as is shown in
The second component 40 comprises a cavity 41 partially housing the second regulating element 30 therein, the element being moved in a guided manner in the cavity 41. The cavity 41 may have a substantially cylindrical geometry. The second component 40 comprises a support surface 44, shown in
The second regulating element 30 comprises an inner thread 34;34′, a first stop surface 37 for contacting the support 20,40 in the rest position, and at least one stop 38;36′;36″,34′ for blocking the movement of the first regulating element 11 with respect to the second regulating element 30 in the block position. The inner thread 34;34′ of the second regulating element 30 cooperates with the outer thread 11c of the first regulating element 11 to move, in the rest position, the first regulating element 11 with respect to the second regulating element 30 towards the elastic means 13 by means of rotation of the second regulating element 30 when the first stop surface 37 of the second regulating element 30 is arranged in contact with the first stop surface 42 of the second component 40 of the support 20,40.
The second regulating element 30 has a substantially cylindrical geometry, one of the ends 31 of which is housed inside the cavity 41 of the second component 40 of the support 20,40 whereas the other end 33 at least partially passes through the base 25 of the first component 20 of the support 20,40 through the hole 24. The first stop surface 37 is substantially orthogonal to the second regulating element 30. According to some implementations the first stop surfaces 37,42 are substantially planar surfaces. According to some implementations the first stop surfaces 37,40 have a minimum relative coefficient of friction of approximately 0.20 which allows the second regulating element 30 to rotate with respect to the support 20,40 with minimal resistance due to friction.
The required coefficient of friction depends on the thread pitch and angle of the respective thread elements 11c; 34; 11c; 34′ of the regulating elements 11,30 used in the implementations disclosed herein. If the thread pitch and angle are large, for example, a thread angle greater than approximately 45°, the axial tension generated by the elastic means 13 in the first regulating element 11 in turn causes an elevated rotating reaction in the thread 34; 34′ of the second regulating element 30. The elevated rotating reaction can rotate the second regulating element 30 when it overcomes the frictional forces which normally prevent the rotation, even though the frictional forces are relatively elevated. In contrast, if the thread pitch and angle are small, such as a thread angle less than approximately 45°, for example, the rotating reaction produced is small, so in order to assure the free rotating movement of the second regulating element 30, low frictional force must be assured by means of a low coefficient of friction between the moving contacting surfaces.
In the rest position in which the brake cable is not subjected to a load, in the event that the cable has been loosened and tension is lost, the elastic means 13 pulls the first regulating element 11 towards the elastic means 13, the second regulating element 30 being initially moved axially together with the first regulating element 11 until the first contact surface 37 of the second regulating element 30 contacts the first contact surface 42 of the support 20,40. After the moment, the second regulating element 30 rotates freely in one direction with respect to the first regulating element 11, moving the first regulating element 11 towards the elastic means 13 until the forces of the elastic means 13 are balanced with the reaction forces in the brake cable.
The first regulating element 11 does not rotate with respect to the second regulating element 30, nor with respect to the support 20,40, however, it can move with respect to the support 20,40. To prevent the rotation, the automatic tensioning device 10 comprises blocking means 15. The blocking means 15, shown in
When the driver operates the lever 2 for braking, the force exerted by the cable is greater than the reaction force of the elastic means 13 so the first regulating element 11 is moved axially, driving the second regulating element 30 until it contacts the stop 38;36′;36″,34″ which blocks the movement of the second regulating element 30, the second regulating element 30 thus being prevented from rotating in an opposite direction, reducing the tension of the brake cable. The second regulating element 30 is moved axially a distance A, shown in
According to some implementations this movement is between approximately 0.5 mm to approximately 1.0 mm.
In the first implementation shown in detail in
According to some implementations, as shown in
As disclosed above, the required coefficient of friction depends on the thread angle and on the thread pitch of the outer thread 11c of the first regulating element 11 and of the inner thread 34 of the second regulating element 30 used in each implementation.
Both in the first implementation shown in
In a third implementation of the automatic tensioning device 10, as shown in
The parking brake 1 may comprise a unblocking means 50 as shown in
The unblocking means 50 is suitable for being fixed to the support 6 of the parking brake 1 and for acting on the second regulating element 30 in the rest position, longitudinally moving it with respect to the first regulating element 11.
According to some implementations the unblocking means 50, shown in detail in
The fixed base 53, shown in detail in
The moving base 58 comprises a housing 60 extending in the direction of movement of the moving base 58 with respect to the fixed base 53, the first regulating element 11 being housed in the housing 60. The moving base 58 also comprises a substantially planar thrust surface 62 suitable for acting against the unblocking surface 35 of the second regulating element 30, moving the second regulating element 30 towards the elastic means 13. The moving base 58 hits against the substantially orthogonal unblocking surface 35. The thrust surface 62 may be arranged substantially orthogonal to the first regulating element 11 and substantially parallel to the unblocking surface 35. The thrust surface 62 may have a substantially U-shaped cross-section.
The moving base 58 may comprises a threaded housing 61 for the adjustment screw 57, such that when the operator rotates the adjustment screw 57, the moving base 58 is moved with respect to the fixed base 53. The distance between the unblocking surface 35 and the thrust surface 62 in the rest position can vary significantly due to manufacturing and assembly tolerances. The adjustment screw 57 minimizes the distance by absorbing the tolerances, given that it allows adjusting the position of the moving base 58 with respect to the second regulating element 30 at the end of the assembly process.
As described above, there is a transition between the rest position and the block position during which the second regulating element 30 is moved axially a distance A, shown in
Although the parking brake comprising the first implementation of the automatic tensioning device is only depicted in
Number | Date | Country | Kind |
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P201230523 | Apr 2012 | ES | national |