Automatic tool-bit holder

Information

  • Patent Grant
  • 6561523
  • Patent Number
    6,561,523
  • Date Filed
    Thursday, November 16, 2000
    24 years ago
  • Date Issued
    Tuesday, May 13, 2003
    21 years ago
  • Inventors
  • Examiners
    • Bishop; Steven C.
    Agents
    • Kinney & Lange, P.A.
Abstract
A tool-bit holder for receiving a tool-bit that automatically captures the tool-bit as it is inserted into the holder with a quick release mechanism to prevent axial withdrawal of the tool-bit from the holder. The tool-bit includes a shank portion with a circumferential groove. The tool-bit holder also includes a hub having a longitudinal bore for receiving the shank and a radial bore partially housing a detent ball used to capture the tool-bit shank at its circumferential groove within the tool-bit holder. A sleeve is axially slidably mounted relative to the hub and has a radial bore in communication with the radial bore of the hub for reception of the detent ball. The sleeve is axially biased by a spring and forces the detent ball against and along an inner ramp face fixed relative to the hub. The inner ramp face forces the detent ball radially inwardly and through the radial bore to seat in the circumferential groove of the tool-bit shank. Attempted axial extraction of the tool-bit from the longitudinal bore without releasing the detent ball locks the ball against the inner ramp face and prevents extraction of the tool-bit. The tool-bit is released when the bias force of the spring is relieved or countered by axially sliding the sleeve relative to the hub, so that the tool-bit can then be withdrawn from the hub.
Description




BACKGROUND OF THE INVENTION




The present invention generally relates to tool-bit holders. Specifically, the present invention relates to a tool-bit holder that automatically captures tool-bits as they are inserted into the holder.




In many situations, an operator must frequently change tools while working on a particular project. Often the operator is in a position where quickly exchanging one tool-bit for another is awkward. In order to change tool-bits held within existing tool-bit holders, an operator must manipulate a tool-bit locking mechanism. For example, to change tools held by a conventional three-jaw chuck, the operator must loosen the jaws to remove or insert a tool-bit, and tighten the jaws to secure a tool-bit. This usually requires the operator to use both hands to perform an exchange. Because of the awkwardness inherent in exchanging tools in such tool-bit holders, the operator's work is slowed.




In some situations an operator may not be able to access the securing or releasing mechanism of the tool-bit holder. For example, such mechanisms are inserted into a handle, such as a screw driver handle, such that to directly activate a sleeve or other mechanism for securing or releasing the tool-bit may be impossible. These situations require that a tool-bit be automatically secured or released by the tool-bit holder as the tool-bit is inserted or pulled out of the tool-bit holder.




Several devices have been designed to reduce the awkwardness inherent in exchanging tools in a tool-bit holder. However, all require some degree of manipulation of the tool-bit holder to secure and release a tool-bit shank. As a result, an automatic tool-bit holder in which a tool-bit shank may be inserted and secured without additional manipulation of a locking or releasing device would be highly desirable.




BRIEF SUMMARY OF THE INVENTION




The invention is a tool-bit holder for a tool-bit that automatically captures a shank of the tool-bit as the shank is inserted into the holder and prevents axial retraction of the tool-bit while the holder is in a locking position.




The automatic tool-bit holder of the present invention includes a hub having a longitudinal bore for inserting and capturing the shank. The hub includes a radial bore through which a detent ball may intrude into the longitudinal bore and seat into a circumferential groove in the shank of the tool-bit. The radial bore has a width smaller than the diameter of the detent ball to prevent the detent ball from falling radially into the longitudinal bore of the hub.




A spring or the like, axially biases a sleeve to force the detent ball in contact with an inner ramp face. Preferably, sleeve lies at least partially within a fixed collar disposed annularly about the hub. As the detent ball is forced into contact with the inner ramp face, the detent ball is directed radially inwardly along the inner ramp face and through the radial bore into the hub to contact the shank, and ultimately to seat in the groove to capture the tool-bit. The tool-bit is released when the bias force is relieved or countered, by axially sliding the sleeve relative to the hub.




In one alternative embodiment of the present invention, the sleeve is slidable within the longitudinal bore, eliminating the need for a fixed collar. The sleeve has an opening axially aligned with the radial bore to carry the detent ball. A compressed spring disposed between the sleeve and a closed end of the longitudinal bore provides the axial bias force pressing the detent ball in contact with an inner ramp face of the radial bore. As the detent ball is forced into contact with the inner ramp face, the detent ball is directed radially inwardly along the inner ramp face and through the opening in the sleeve to contact the shank, and ultimately to seat in the groove to capture the tool-bit. The tool-bit is released when the bias force is relieved or countered, by axially sliding the sleeve relative to the hub.




The present invention may also be defined in relation to a tool-bit holder of the type which has a hub a detent ball, a sleeve and a spring. The hub has a longitudinal bore formed for axially receiving a tool-bit shank therein, such that the longitudinal bore has an open end and a terminating face. The hub also has a radial bore therethrough. The detent ball is radially movably disposed in the radial bore of the hub for selected engagement with a circumferential groove on the tool-bit shank. The sleeve is axially slidably mounted relative to the hub or engaging the detent ball and the spring biases the sleeve into engagement with the detent ball. The present invention includes a radial bore in the sleeve that communicates with the radial bore of the hub for receiving the detent ball. In addition, the invention includes a longitudinally extending inner ramp face that is fixed relative to the hub for engaging the detent ball. The inner ramp face is opposed to the bias of the spring such that the inner ramp face extends radially outwardly toward the terminating face of the longitudinal bore.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of a tool-bit shank prior to full insertion into a first embodiment of an automatic tool-bit holder of the present invention, with the tool-bit holder in an unloading position.





FIG. 2

is a sectional view as taken along lines


2





2


in

FIG. 1

, showing only the hub and detent ball of the tool-bit holder of the first embodiment.





FIG. 3

is a plan view of the hub of the automatic tool-bit holder of the first embodiment, as seen along the plane defined by lines


3





3


in FIG.


1


.





FIG. 4

is a sectional view of the tool-bit shank being inserted or released from the first embodiment of the tool-bit holder, with the tool-bit holder in a loading position.





FIG. 5

is a sectional view of the tool-bit shank being captured by the tool-bit holder of the first embodiment, with the tool-bit holder in a locking position.





FIG. 6

is a sectional view of the tool-bit shank being released from the tool-bit holder of the first embodiment, with the tool-bit holder in a retracting position.





FIG. 7

is a sectional view of a tool-bit shank prior to full insertion into a second embodiment of an automatic tool-bit holder of the present invention, the tool-bit holder is in an unloading position.





FIG. 8

is a sectional as taken along lines


8





8


in

FIG. 7

showing only the hub and detent ball of the tool-bit holder of the second embodiment.





FIG. 9

is a plan view of a hub of the tool-bit holder of the second embodiment, as seen along the plane defined by lines


9





9


in FIG.


7


.





FIG. 10

is a sectional view of the tool-bit shank being inserted or released from the second embodiment of the tool-bit holder, with the tool-bit holder in a loading position.





FIG. 11

is a sectional view of the tool-bit shank being captured by the tool-bit holder of the second embodiment, with the tool-bit holder in a locking position.





FIG. 12

is a sectional view of the tool-bit shank being released from the tool-bit holder of the second embodiment, with the tool-bit holder in a retracting position.











While the above-identified drawing figures set forth two preferred embodiments of the invention, this disclosure is intended to present the invention by way of representation and not limitation. It should be understood that numerous other modifications and embodiments can be devised by those skilled in the art which follow the scope and spirit of the principles of this invention.




DETAILED DESCRIPTION




The present invention is a tool-bit holder for automatically capturing and retaining a tool-bit. A first embodiment of an automatic tool-bit holder is shown in FIG.


1


. The tool-bit holder


10


includes a hub


12


, a collar


14


, a sleeve


16


, a detent ball


18


and a spring


20


.




The hub


12


has a forward distal end


22


, ending in a forward face


26


, and a rear proximal end


24


. Preferably, the proximal end


24


of the hub


12


is shaped to provide a connection to a chuck for a power tool. Alternatively, the proximal end


24


provides a connection to other devices such as tools used for drilling and driving. The proximal end


24


typically has a hexagonally-shaped cross-section. A longitudinal bore


28


, preferably hexagonally-shaped, extends perpendicularly into the forward face


26


and axially toward the proximal end


24


of the hub


12


. The longitudinal bore


28


has an open end


29


and terminates in the hub


12


at a terminating face


30


. The longitudinal bore


28


is substantially aligned along the longitudinal axis of the hub


12


and is shaped to admit the shank of a standard quick release tool-bit


32


. Preferably, the terminating face


30


is substantially perpendicular to the longitudinal axis of the hub


12


, although a person skilled in the art would realize that the terminating face


30


may have a concavity due to the boring process. The hub


12


has a radial bore


34


located along the longitudinal axis of the hub


12


and the radial bore


34


is preferably aligned to extend substantially perpendicular to the longitudinal axis of the hub


12


. The radial bore


34


extends completely through the hub


12


such that the radial bore


34


communicates with the longitudinal bore


28


.




As is typical, the tool-bit


32


includes a hexagonally-shaped shank


36


. The shank


36


includes a circumferential groove


38


near the rear end of the shank


36


. The circumferential groove


38


includes three distinct profiles, including a radially inwardly extending rear radiused shoulder


40


, a centered flat portion


42


and a radially inwardly extending forward radiused shoulder


44


. The shank


36


has a rear face


45


. When the shank


36


is completely admitted in the hub


12


, the rear face


45


of the shank


36


rests against the terminating face


30


of the longitudinal bore


28


.




The collar


14


is fixedly attached to the hub


12


forward of the radial bore


34


adjacent the open end


29


of the longitudinal bore


28


and is disposed annularly about the hub


12


. The collar


14


has a forward face


46


at the distal end


22


of hub


12


extending radially outwardly from the longitudinal axis of the hub


12


and preferably forms one continuous plane with the forward face


26


of the hub


12


. The collar


14


also has a proximal end


48


. The proximal end


48


is preferably ramped up from the collar


14


(radially away and rearwardly), although a person skilled in the art would realize that the proximal end


48


could be stepped up (out and away) from the collar


14


as well. The proximal end


48


of the collar


14


forms a channel


50


that lies substantially proximate to the radial bore


34


of the hub


12


. The proximal end


48


has a longitudinal face


52


forming one wall of the channel


50


and an inner ramp face


54


forming another wall of the channel


50


. The inner ramp face


54


preferably extends radially outwardly and axially rearwardly from the longitudinal axis of the hub


12


. A person skilled in the art would realize that additional faces may be used to form the walls of the channel


50


and that such faces may have various angular orientations.




The sleeve


16


is slidably mounted along the hub


12


substantially rearward of the radial bore


34


. The sleeve


16


is disposed annularly about the hub


12


. Preferably the sleeve


16


is keyed to the hub


12


due to the detent ball


18


to prevent relative rotation between the hub


12


and the sleeve


16


. An optional external outer sleeve may be installed over sleeve


16


to allow free rotation of an operator grasping area relative to hub


12


. The sleeve


16


lies at least partially within the channel


50


of the collar


16


such that the sleeve


16


axially slides along the hub


12


and within the channel


50


. The sleeve


16


has a radial bore


56


in communication with the radial bore


34


of the hub


12


.




The detent ball


18


is disposed within the radial bore


56


of the sleeve


16


and the radial bore


34


of the hub


12


, which are circumferentially aligned. The longitudinal face


52


on the proximal end


48


of the collar


14


prevents the detent ball


18


from leaving its position within the channel.


50


and completely falling radially out of the tool-bit holder


10


. As can be seen by

FIG. 2

, the diameter


58


of the detent ball


18


is greater than the width


60


of the radial bore


34


of the hub


12


(at its radially inner end), thereby preventing the detent ball


18


from completely falling radially into the longitudinal bore


28


.

FIG. 3

is a plan view of the hub


12


, and also illustrates the location of the radial bore


56


of the sleeve


16


relative to the radial bore


34


of the hub


12


. The radial bore


56


of the sleeve


16


is circular and the radial bore


34


of the hub


12


is elongated longitudinally.




The spring


20


is disposed between a shoulder


61


of the sleeve


16


and a washer


62


. The spring


20


is of the compression spring type, such that the spring


20


biases the sleeve


16


axially toward the open end


29


of the longitudinal bore


28


. A retaining clip


64


prevents the washer


62


from moving toward the proximal end


24


of the hub


12


. When the sleeve


16


is urged towards the open end


29


of the longitudinal bore


28


, the detent ball


18


in the radial bore


56


of the sleeve


16


opposes the bias of the spring


20


and engages the inner ramp face


54


. The inner ramp face


54


extends radially outwardly and toward the terminating face


30


of the longitudinal bore


28


. The sleeve


16


is slidably positionable along the hub


12


between a locking position and a retracting position (or a tool-bit loading position and unloading position). When the sleeve


16


is in the locking position (FIG.


5


), the spring


20


is less compressed than when the sleeve


16


is in the retracting position (FIG.


6


), and when the sleeve


16


is in the loading position (FIG.


4


), the spring


20


is less compressed than when the sleeve


16


is in the unloading position (FIG.


1


).





FIG. 1

illustrates a sectional view of the tool-bit holder


10


while it is in the unloading position prior to full insertion of tool-bit shank


36


into the longitudinal bore


28


. The tool-bit holder


10


stays in the unloading position until the shank


36


comes in contact with the detent ball


18


as it enters the longitudinal bore


28


(as shown in FIG.


4


). While the tool-bit holder


10


is in the unloading position, the spring


20


urges the sleeve


16


axially towards the distal end


22


of the hub


12


. The detent ball


18


rides along with the sleeve


16


in the radial bores


34


,


56


. The detent ball


18


is urged radially inwardly along the inner ramp face


54


until it can go no further and stops the sleeve


16


from further axially forward movement along the hub


12


. The detent ball


18


is prevented from completely falling radially into the longitudinal bore


28


by the radial bore


34


of the hub


12


(as can be seen in

FIG. 2

) because the diameter


58


of the detent ball


18


is greater than the width


60


of the radial bore


34


(at its radially innermost end).





FIG. 4

illustrates a sectional view of the tool-bit holder


10


in the loading position as the shank


36


of the tool-bit


32


is directed through the longitudinal bore


28


towards the terminating face


30


. The shank


36


comes in contact with the detent ball


18


and urges the detent ball


18


radially outwardly against the inner ramp face


54


. This in turn forces the sleeve


16


to slide axially rearward (in direction of arrow


65


) towards the proximal end


24


of the hub


12


, at least until the detent ball


18


contacts the radial bore


34


. The detent ball


18


rides in the radial bore


56


of the sleeve


16


along the shank


36


(the radial bore


56


is circular, as seen in FIG.


3


). The spring


20


compresses as the sleeve


16


slides axially rearward toward the proximal end


24


.





FIG. 5

shows a sectional view of the tool-bit holder


10


in the locking position. As the shank


36


of the tool-bit


32


moves into the longitudinal bore


28


, the circumferential groove


38


of the shank


36


becomes axially aligned with the radial bore


34


of the hub


12


and the detent ball


18


. The shank


36


stops its progression into the longitudinal bore


28


when the rear face


45


of the shank


36


contacts the terminating face


30


of the longitudinal bore


28


. When the circumferential groove


38


is axially aligned with the detent ball


18


, the detent ball


18


can no longer ride along the shank


36


and the spring


20


urges the sleeve


16


axially forward (in direction of arrow


67


) along the hub


12


towards the distal end


22


of the hub


12


. The axially forward movement of the sleeve


16


forces the detent ball


18


(riding in the radial bore


56


of the sleeve


16


) radially inwardly along the inner ramp face


54


of the collar


14


. The inner ramp face


54


urges the detent ball


18


radially inwardly through the radial bore


34


of the hub


12


and forces the detent ball


18


to seat in the circumferential groove


38


of the shank


36


. The detent ball


18


sits on the radially, inwardly extending rear radiused shoulder


40


of the circumferential groove


38


. The spring


20


urges the sleeve


16


axially forward towards the distal end


22


of the hub


12


(in direction of arrow


67


). The detent ball


18


is stopped by the inner ramp face


54


of the collar


14


such that the sleeve


16


is prevented from moving axially forward along the hub


12


beyond the locking position (FIG.


5


).




In the locking position, the tool-bit


32


is locked into the tool-bit holder


10


and cannot be pulled from the tool-bit holder


10


. When an attempt to remove the tool-bit


32


from the hub


12


is made by pulling the shank


36


along its longitudinal axis towards the distal end


22


of the hub


12


, the rear radiused shoulder


40


of the circumferential groove


38


forces the detent ball


18


against the inner ramp face


54


of the collar


14


. The inner ramp face


54


prevents the detent ball


18


from radially outwardly moving out of the circumferential groove


38


. The detent ball


18


remains seated in the circumferential groove


38


and does not allow the shank


36


to be removed from the longitudinal bore


28


.





FIG. 6

shows a sectional view of the tool-bit holder


10


with the sleeve


16


in the retracting position, thereby allowing removal of the tool-bit


32


from the longitudinal bore


28


. The sleeve


16


is moved axially rearwardly (in direction of arrow


65


) along the hub


12


toward the proximal end


24


of the hub


12


and against the bias force of the spring


20


, thereby compressing the spring


20


. Movement of the sleeve


16


is generally performed by the tool operator. As the sleeve


16


is moved axially rearwardly along the hub


12


, the detent ball


18


riding in the radial bore


56


of the sleeve


16


is urged radially outwardly along the inner ramp face


54


, removing the detent ball


18


from its seat in the circumferential groove


38


. Once the detent ball


18


is removed from the circumferential groove


38


, the shank


36


of the tool-bit


32


is free to be released from the longitudinal bore


28


. The tool-bit


32


is removed by pulling the shank


36


longitudinally toward the distal end


22


of the hub


12


, thereby releasing the tool-bit


32


from the tool-bit holder


10


.




A second embodiment of an inventive automatic tool-bit holder


70


is shown in

FIGS. 7-12

. The second embodiment is particularly adapted to be inserted into a tool handle


72


, such as a screwdriver handle. When inserted into the handle


72


a large portion of the tool-bit holder


70


is inaccessible, requiring a tool-bit catch and release mechanism that operates with limited access. The tool-bit holder


70


includes a hub


74


, a sleeve


76


, a detent ball


78


and a spring


80


.




The hub


74


has a forward distal end


82


and a rear proximal end


84


. The distal end


82


ends in a forward face


86


that is generally perpendicular to the longitudinal axis of the hub


74


. A longitudinal bore


88


, preferably cylindrically shaped but alternatively hexagonally-shaped, extends perpendicularly into the forward face


86


and axially toward the proximal end


84


of the hub,


74


. The longitudinal bore


88


has an open end


89


and terminates in the hub


74


at a terminating face


90


. The longitudinal bore


88


is substantially aligned along the longitudinal axis of the hub


74


and is shaped to admit a standard quick release tool-bit


92


. Preferably, the terminating face


90


is substantially perpendicular to the longitudinal axis of the hub


74


, although a person skilled in the art would realize the terminating face


90


may have a concavity due to the boring process.




The hub


74


has a radial bore


94


preferably extending radially outwardly and axially rearwardly of the longitudinal axis of the hub


74


. The radial bore


94


is located along the longitudinal axis of the hub


74


. The radial bore


94


extends completely through the hub


74


such that the radial bore


94


communicates with the longitudinal bore


88


. The radial bore


94


has an inner ramp face


96


and a second inner face


98


substantially parallel to the inner ramp face


96


. The width of the radial bore


94


is sufficient to allow the detent ball


78


to move into and out of the radial bore


94


. A person skilled in the art would realize that additional faces may be used to form the walls for the radial bore


94


and that the faces may have varying angular orientations. The inner ramp face


96


may alternatively be provided as a circumferential recess within the hub


74


.




A longitudinal face


99


on the handle


72


into which automatic tool-bit holder


70


is inserted prevents the detent ball


78


from completely falling radially out of the tool-bit holder


70


(the longitudinal face


99


of the handle


72


provides a cover over the radial outward end of the radial bore


94


in the hub


74


). Preferably, an inner face of the handle


72


or an outer face of the hub


74


(or both) is knurled to create a secure fit between the handle


72


and the tool-bit holder


70


. Alternatively, the handle


72


and the hub


74


are keyed or held together for coupled rotation by a detent ball mechanism or other suitable connecting means. In applications where the tool-bit holder


70


is not inserted into a handle, a plug or external sleeve (not shown) covers the radial bore


94


of the hub


74


(to define the longitudinal face


99


) in order to prevent the detent ball


78


from falling radially out of the tool-bit holder


70


.




A tool-bit used in the embodiment may take the same form as the previously described tool-bit. Typically, the tool-bit


92


includes a hexagonally-shaped shank


100


. The shank


100


includes a circumferential groove


102


near the rear end of the shank


100


. The circumferential groove


102


includes three distinct surface profiles, including a radially inwardly extending rear radiused shoulder


104


, a centered flat portion


106


and a radially inwardly extending forward radiused shoulder


108


. The shank


100


has a rear face


110


. When the shank


100


is completely admitted into the hub


74


, the rear face


110


of the shank


100


rests against the terminating face


90


of the longitudinal bore


88


.




The sleeve


76


is slidably mounted along the hub


74


and disposed annularly within the longitudinal bore


88


of the hub


74


. Preferably, the sleeve


76


is keyed to the hub


74


to prevent relative rotation between the hub


74


and the sleeve


76


. The sleeve


76


has a radial bore


112


in communication with the radial bore


94


of the hub


74


. The sleeve


76


has a distal portion


116


that extends beyond the open end


89


of the longitudinal bore


88


. The distal portion


116


has a radially extending flange


114


. Preferably, the flange


114


extends approximately 90° perpendicular and outward from a distal portion


116


of the sleeve


76


. The flange


114


engages the forward face


86


of the hub


74


while in the loading and retracting positions. A person skilled in the art would realize the while an annular flange would suffice for this purpose, the flange


114


is optional and may vary in size and configuration for preferred operator finger contact area, such as one or more radially projecting tabs.




The detent ball


78


is disposed in the radial bore


112


of the sleeve


76


and the radial bore


94


of the hub


74


. The longitudinal face


99


on the handle


72


prevents the detent ball


78


from leaving its position within the radial bore


94


and completely falling radially out of the tool-bit holder


70


. As can be seen by

FIG. 8

, the diameter


118


of the detent ball


78


is greater than the width


120


of the radial bore


112


of the sleeve


76


(at its radially inner end), thereby preventing the detent ball


78


from completely falling radially into the longitudinal bore


88


.

FIG. 9

illustrates the location of the detent ball


78


as it rides in the sleeve


76


along the hub


74


relative to the radial bore


94


.




The spring


80


is disposed between the terminating face


90


of the longitudinal bore


88


and a radial surface


122


of the sleeve


76


. Preferably, the spring


80


engages to the radial surface


122


and extends within a channel


124


of the sleeve


76


. The spring


80


is of the compression spring-type, such that the spring


80


urges the sleeve


76


axially toward the open end


89


of the longitudinal bore


88


. When the sleeve


76


is urged towards the open end


89


of the longitudinal bore


88


, the detent ball


78


in the radial bore


112


of sleeve


76


opposes the bias of the spring


80


and engages the inner ramp face


96


. The inner ramp face


96


extends radially outwardly and toward the terminating face


90


of the longitudinal bore


88


. The sleeve


76


is slidably positionable along the hub


74


between a locking position and a retracting position (or a tool-bit loading position and unloading position). When the sleeve


76


is in the locking position (FIG.


11


), the spring


80


is less compressed than when the sleeve


76


is in the retracting position (FIG.


12


), and when the sleeve


76


is in the loading position (FIG.


10


), the spring


80


is more compressed than when the sleeve


76


is in the unloading position (FIG.


7


).





FIG. 7

illustrates a sectional view of the tool-bit holder


70


while it is in the unloading position prior to full insertion of the shank


100


into the longitudinal bore


88


. The tool-bit holder


70


stays in the unloading position until the shank


100


comes in contact with the detent ball


78


as it enters the longitudinal bore


88


(as shown in FIG.


10


). While the tool-bit holder


70


is in the unloading position, the spring


80


urges the sleeve


76


axially forward towards the distal end


82


of the hub


74


. The detent ball


78


rides in the radial bores


96


,


112


along with the sleeve


76


as it moves axially forward. The detent ball


78


is urged radially inwardly along the inner ramp face


96


until the inner ramp face


96


stops the detent ball


78


and prevents the sleeve


76


from further axial forward movement along the hub


74


. The detent ball


78


is prevented from completely falling radially into the longitudinal bore


88


by the radial bore


94


of the hub


74


(as can be seen in

FIG. 8

) because the diameter


118


of the detent ball


78


is greater than the width


120


of the radial bore


94


(at its radially inner end).





FIG. 10

illustrates a sectional view of the tool-bit holder


70


in the loading position as the shank


100


of the tool-bit


92


is directed through the longitudinal bore


88


toward the terminating face


90


. The shank


100


comes in contact with the detent ball


78


urging the detent ball


78


out of the longitudinal bore


88


and forcing the sleeve


76


to slide axially rearward (in direction of arrow


125


) toward the proximal end


84


of the hub


74


(sleeve


76


will move axially rearward until the detent ball


78


retreats radially outwardly into the radial bore


94


far enough to clear shank


100


). The detent ball


78


rides in the radial bore


112


of the sleeve


76


along the shank


100


, and as the sleeve


76


slides rearwardly, shank


100


urges the detent ball


78


radially outwardly against the inner ramp face


96


of the hub


74


. The spring


80


compresses as the sleeve


76


slides axially rearward toward the proximal end


84


of the hub


74


.





FIG. 11

shows a sectional view of the tool-bit holder


70


in the locking position. As the shank


100


of the tool-bit


92


moves into the longitudinal bore


88


, the circumferential groove


102


of the shank


100


is axially aligned with the radial bore


94


of the hub


74


and the detent ball


78


. The shank


100


stops its movement into the longitudinal bore


88


when the rear face


110


of the shank


100


contacts the terminating face


90


of the longitudinal bore


88


. When the circumferential groove


102


is axially aligned with the detent ball


78


, the spring


80


urges the sleeve


76


axially forward (in direction of arrow


127


) along the hub


74


toward the distal end


82


of the hub


74


. The axially forward movement of the sleeve


76


forces the detent ball (riding in the radial bore


112


of the sleeve


76


) radially inwardly along the inner ramp face


96


of the hub


74


(in direction of arrow


127


). The inner ramp face


96


urges the detent ball


78


radially inwardly through the radial bore


112


of sleeve


76


forcing the detent ball


78


to seat in the circumferential groove


102


of the shank


100


. The detent ball


78


sits substantially on the radially inwardly extending rear radiused shoulder


104


of the circumferential groove


102


. The spring


80


continues to urge the sleeve


76


axially forward toward the distal end


82


of the hub


74


. The detent ball


78


riding in the radial bore


112


of the sleeve


76


is stopped by inner ramp face


96


of the hub


74


such that the sleeve


76


is prevented from further axially forward movement along the hub


74


.




In the locking position, the tool-bit


92


is locked into the tool-bit holder


70


and cannot be pulled from the tool-bit holder


70


. When an attempt is made to remove the tool-bit


92


from the hub


74


by pulling the shank


100


along the longitudinal axis towards the distal end


82


of the hub


74


, the rear radiused shoulder


104


of the circumferential groove


102


forces the detent ball


78


against the inner ramp face


96


of the hub


74


. The inner ramp face


96


prevents the detent ball


78


from moving radially outwardly from the circumferential groove


102


and thereby prevents the shank


100


from being removed from the longitudinal bore


88


.





FIG. 12

shows a sectional view of the tool-bit holder


70


with the sleeve


76


in the retracting position, thereby allowing the removal of the tool-bit


92


from the longitudinal bore


88


. The sleeve


76


is moved axially rearwardly (in direction of arrow


125


) along the hub


74


toward the proximal end


84


of the hub


74


and against the bias force of the spring


80


, thereby compressing the spring


80


. Movement of the sleeve


76


is generally performed by the tool operator by pushing on the flange


114


of the distal portion


116


of the sleeve


76


towards the proximal end


84


of the hub


74


. As the sleeve


76


is moved axially rearwardly along the hub


74


, the detent ball


78


is urged radially outwardly along the inner ramp face


96


, thereby removing the detent ball


78


from its seat in the circumferential groove


102


. Once the detent ball


78


is removed from the circumferential groove


102


, the shank


100


of the tool-bit


92


is free to be released from the longitudinal bore


88


. The tool-bit


92


is removed by pulling the shank


100


along the longitudinal axis toward the distal end


82


of the hub


74


, thereby releasing the tool-bit


92


from the tool-bit holder


70


.




Preferably, the components in both embodiments are formed of a metal material such as steel or aluminum. However, the parts of the automatic tool-bit holder may be formed of other materials, such as polymeric or polymeric composites, ceramics or ceramic composites.




Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For example, an elastomeric body may provide the bias force instead of a spring. In addition, the spring may be a leaf spring or a washer rather than a coil spring as shown in the FIGS. Also, the cross-sectional shape of the longitudinal bore may be square, triangular, other polygonal shapes that fit tool-bits having various cross-sectional shapes. Further, the longitudinal bore may have various polygonal cross-sectional shapes to prevent relative rotation between the tool-bit and the longitudinal bore.



Claims
  • 1. In a tool-bit holder of the type which has a hub, a detent ball, a sleeve and a spring wherein the hub has a longitudinal bore formed for axially receiving a tool-bit shank therein, the longitudinal bore has an open end and a terminating face, and the hub has a radial bore therethrough, the detent ball being radially movably disposed in the radial bore of the hub for selected engagement with a circumferential groove on the tool-bit shank, the sleeve being axially slidably mounted relative to the hub for engaging the detent ball, and the spring biasing the sleeve into engagement with the detent ball, the improvement which comprises:the sleeve having a radial bore in communication with the radial bore of the hub for reception of the detent ball therein; longitudinally extending inner face fixed relative to the hub, the inner face defining a ramp surface for engaging the detent ball which is opposed to the bias of the spring, the ramp surface extending radially outwardly and toward the terminating face of the longitudinal bore; and an outer member attached to an outer surface of the hub for preventing the detent ball from radial outward movement beyond the radial bores.
  • 2. The improvement of claim 1 wherein the outer member comprises a collar fixedly attached to the hub and disposed annularly about the hub, the collar having a proximal end which forms a channel over the radial bore.
  • 3. The improvement of claim 1 wherein the outer member comprises a tool handle fixed about the hub, the tool handle having a portion which includes a longitudinal face to prevent radial outward movement of the detent ball beyond the radial bores.
  • 4. The improvement of claim 1 wherein the sleeve is slidably disposed within the longitudinal bore of the hub.
  • 5. The improvement of claim 4 wherein the spring is disposed between the terminating face of the longitudinal bore and a radial surface of the sleeve.
  • 6. The improvement of claim 4 wherein a distal portion of the sleeve extends beyond the open end of the longitudinal bore.
  • 7. The improvement of claim 6 wherein the distal portion of the sleeve has a radially extending flange thereon.
  • 8. The improvement of claim 1 wherein the sleeve is slidably disposed around at least a portion of the hub.
  • 9. A tool-bit holder for a tool-bit shank which has a circumferential groove disposed thereabout, the tool-bit holder comprising:a hub having a longitudinal bore adapted for receiving a tool-bit shank, the longitudinal bore having an open end and a terminating face, and the hub having a radial bore communicating with the longitudinal bore; a collar fixedly attached to the hub adjacent the open end of the longitudinal bore and disposed annularly about the hub wherein a proximal end of the collar forms a channel over the radial bore; a sleeve axially slidably mounted along the hub and disposed annularly about the hub wherein the sleeve is partially within the channel and has a radial bore in communication with the radial bore of the hub; a detent ball disposed in the radial bore of the sleeve, the channel of the collar, and the radial bore of the hub; at least one inner ramp face on the proximal end of the collar for engaging the detent ball wherein the inner ramp face extends radially outwardly and toward the terminating face of the longitudinal bore; and a spring biasing the sleeve towards the open end of the longitudinal bore wherein the detent ball in the radial bore of the sleeve engages the inner ramp face and the sleeve is slidably positionable along the hub between a locking position and a retracting position.
  • 10. The tool-bit holder of claim 9, and further comprising:at least one longitudinal face on the proximal end of the collar and aligned to prevent the detent ball from radial outward movement beyond the radial bores.
  • 11. The tool-bit holder of claim 9 wherein when the sleeve is in the locking position the inner ramp face urges the detent ball radially inwardly through the radial bore of the hub and against the bias of the spring such that the detent ball sits in the circumferential groove of the tool-bit shank.
  • 12. The tool-bit holder of claim 9 wherein when the sleeve is in the retracting position the sleeve urges the detent ball radially outwardly against the inner ramp face towards the bias of the spring and out of the circumferential groove of the tool-bit shank.
  • 13. A tool-bit holder for a tool-bit shank which has a circumferential groove disposed thereabout, the tool-bit holder comprising:a hub having a longitudinal bore adapted for receiving a tool-bit shank, the longitudinal bore having an open end and a terminating face, and the hub having a radial bore communicating with the longitudinal bore; a sleeve axially slidably mounted along the hub and disposed annularly within the longitudinal bore wherein the sleeve has a radial bore in communication with the radial bore of the hub and a distal portion of the sleeve extends beyond the open end of the longitudinal bore; a detent ball disposed in the radial bore of the sleeve and the radial bore of the hub; at least one inner ramp face in the radial bore of the hub for engaging the detent ball wherein the inner ramp face extends radially outwardly and toward the terminating face of the longitudinal bore; a spring biasing the sleeve towards the open end of the longitudinal bore wherein the detent ball in the radial bore of the sleeve engages the inner ramp face of the hub and the sleeve is slidably positionable along the hub between a locking position and a retracting position; and tool handle for holding the hub wherein a portion of the handle comprises a longitudinal face to prevent the detent ball from radial outward movement beyond the radial bores.
  • 14. The tool-bit holder of claim 13 wherein when the sleeve is in the locking position the inner ramp face urges the detent ball radially inwardly through the radial bore of the sleeve and against the bias of the spring such that the detent ball sits in the circumferential groove of the tool-bit shank.
  • 15. The tool-bit holder of claim 13 wherein when the sleeve is in the retracting position the sleeve urges the detent ball radially outwardly against the inner ramp face towards the bias of the spring and out of the circumferential groove of the tool-bit shank.
  • 16. The tool-bit holder of claim 13 wherein the spring is disposed between the terminating face of the longitudinal bore and a radial surface of the sleeve.
  • 17. The tool-bit holder of claim 13 wherein the distal portion of the sleeve has a radially extending flange thereon.
  • 18. A tool-bit holder for a tool-bit shank which has a hexagonally shaped outer surface, the tool-bit holder comprising:a hub having a longitudinal bore adapted for receiving a tool-bit shank, the longitudinal bore having an open end and a terminating face, and the hub having a radial bore communicating with the longitudinal bore; a collar fixedly attached to the hub adjacent the open end of the longitudinal bore and disposed annularly about the hub wherein a proximal end of the collar forms a channel over the radial bore; a sleeve axially slidably mounted along the hub and disposed annularly about the hub wherein the sleeve is partially within the channel and has a radial bore in communication with the radial bore of the hub; a detent ball disposed in the radial bore of the sleeve, the channel of the collar, and the radial bore of the hub; at least one inner ramp face on the proximal end of the collar for engaging the detent ball wherein the inner ramp face extends radially outwardly and toward the terminating face of the longitudinal bore; and a spring biasing the sleeve towards the open end of the longitudinal bore wherein the detent ball in the radial bore of the sleeve engages the inner ramp face and the sleeve is slidably positionable along the hub between a locking position and a retracting position.
  • 19. The tool-bit holder of claim 18, and further comprising:at least one longitudinal face on the proximal end of the collar and aligned to prevent the detent ball from radial outward movement beyond the radial bores.
  • 20. The tool-bit holder of claim 18 wherein the tool-bit shank includes a circumferential groove disposed thereabout and when the sleeve is in the locking position the inner ramp face urges the detent ball radially inwardly through the radial bore of the hub and against the bias of the spring such that the detent ball sits in the circumferential groove of the tool-bit shank.
  • 21. The tool-bit holder of claim 18 wherein the tool-bit shank includes a circumferential groove thereabout and when the sleeve is in the retracting position the sleeve urges the detent ball radially outwardly against the inner ramp face towards the bias of the spring and out of the circumferential groove of the tool-bit shank.
  • 22. A tool-bit holder for a tool-bit shank which has a hexagonally shaped outer surface, the tool-bit holder comprising:a hub having a longitudinal bore adapted for receiving a tool-bit shank, the longitudinal bore having an open end and a terminating face, and the hub having a radial bore communicating with the longitudinal bore; a sleeve axially slidably mounted along the hub and disposed annularly within the longitudinal bore wherein the sleeve has a radial bore in communication with the radial bore of the hub and a distal portion of the sleeve extends beyond the open end of the longitudinal bore; a detent ball disposed in the radial bore of the sleeve and the radial bore of the hub; at least one inner ramp face in the radial bore of the hub for engaging the detent ball wherein the inner ramp face extends radially outwardly and toward the terminating face of the longitudinal bore; a spring biasing the sleeve towards the open end of the longitudinal bore wherein the detent ball in the radial bore of the sleeve engages the inner ramp face of the hub and the sleeve is slidably positionable along the hub between a locking position and a retracting position; and tool handle for holding the hub wherein a portion of the handle comprises a longitudinal face to prevent the detent ball from radial outward movement beyond the radial bores.
  • 23. The tool-bit holder of claim 22 wherein the tool-bit shank has a circumferential groove thereabout and when the sleeve is in the locking position the inner ramp face urges the detent ball radially inwardly through the radial bore of the sleeve and against the bias of the spring such that the detent ball sits in the circumferential groove of the tool-bit shank.
  • 24. The tool-bit holder of claim 22 wherein the tool-bit shank has a circumferential groove thereabout and when the sleeve is in the retracting position the sleeve urges the detent ball radially outwardly against the inner ramp face towards the bias of the spring and out of the circumferential groove of the tool-bit shank.
CROSS-REFERENCE TO RELATED APPLICATION(S)

This application claims priority from provisional application No. 60/166,281 filed Nov. 18, 1999 for “Self-Locking Chuck Mechanism” by James L. Wienhold and from provisional application No. 60/225,350 filed Aug. 15, 2000 for “Self-Locking Chuck Mechanism” by James L. Wienhold.

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Entry
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Provisional Applications (2)
Number Date Country
60/225350 Aug 2000 US
60/166281 Nov 1999 US