The invention concerns an automatic transmission fitted with a hydrodynamic converter, which includes a drive region, wherein the power can be split in at least two power branches, wherein a power branch runs across the hydrodynamic converter, and which includes a driven region, wherein said at least two power branches can be united.
Automatic transmissions fitted with a hydrodynamic converter are disclosed in the state of the art. They generally present a branched power flow, for which a portion of the power under set operating modes runs across the hydrodynamic converter, while another portion of the power runs parallel thereto via a mechanically coupled power branch, which typically exhibits transmission elements.
Document DE 101 52 488 A1 moreover discloses a drive unit for vehicle, wherein a converter transmission unit is combined with an electrical machine. The electrical machine is driven by electricity from a generator and is indirectly coupled with the wheels of the vehicle, wherein the coupling includes a transmission fitted with said hydrodynamic converter. The structure is hence a conventional serial hybrid drive in principle, whereas electric energy is provided via a combustion engine and a generator, which is then used for driving via an electric motor. Since in conventional hybrid drives the electrical drive machine is used as a generator when braking the vehicle down, hybrid drive systems thus offer the opportunity to recover energy when braking.
The described structure however shows the shortcoming that due to the coupling across the hydrodynamic converter braking is impossible via the generator-powered drive motor until standstill, so that energy gets lost which in principle could be recovered.
The object of the present invention is to hybridate an automatic transmission fitted with a hydrodynamic converter and to optimise said hybridation.
The object of the invention is met in that additionally an electrical machine is coupled with the driven region.
The driven region of the automatic transmission usually enables the junction of the previously branched powers, so as to make said powers available to the power take-off. Usually, a drive train can be transmitted directly mechanically and a drive train can be transmitted via the hydrodynamic converter. Both these drive trains are united in the driven region. The automatic transmission can even be driven using any power sources. Typically however, a combustion engine will be used here most of the time.
According to the invention, one electrical machine is additionally coupled with the driven region. The coupling of the electrical machine with the driven region hence enables to inject energy directly into the power take-off, or in the case of excessive energy in the power take-off (when braking) to recycle the former into useful electrical energy when the electrical machine is powered by a generator. The integration of the electrical machine into the driven region enables to provide said energy instead of the or together with the hydrodynamic converter, alternately or parallel to the mechanical power branch on the power take-off of the automatic transmission. An operating mode would consist for example in assisting the converter with the electrical machine when starting in the first gear, further along the operation, that is to say in the second gear and higher, the propulsion only takes place via a mechanical'power branch, wherein the electrical machine can intervene as a back-up during acceleration cycles and supply power. When braking down from higher rotation speeds and rather high breaking powers, the converter can also achieve a braking effect. The electrical machine can hence intervene as a back-up. During additional respectively normal braking down until standstill, which with the converter on its own would not be possible, the electrical machine can then be used particularly advantageously.
In a first advantageous embodiment of the invention, the electrical machine is hence coupled directly with said mechanical power branch without the hydrodynamic converter. This enables a simple and compact structure, wherein the electrical machine can be used efficiently when driving as well as when braking thanks to the direct integration.
In an alternative embodiment, the electrical machine is coupled directly with said at least one power branch, which runs across the hydrodynamic converter.
This coupling of the electrical machine, for instance with the turbine shaft of the hydrodynamic converter, allows additional operation of the electrical machine parallel to the converter, which can then take place in particular even in purely mechanical operating modes, when the converter is emptied. The electrical machine can hence take over the drive functionality as well as the brake functionality of the converter immediately or, if the converter is full up or partially filled, operate as a complement thereto. Advantageously the converter only needs to be configured relative to the combustion engine. The electrical machine does not influence the converter.
According to a particularly favourable embodiment of the present invention, the coupling of the electrical machine then involves a transmission element.
The transmission element which for instance can be designed as a planetary gear, enables to couple the electrical machine with a selectable or fixed transmission ratio into the driven region, so that the selection of the electrical machine can be performed more flexibly. So a smaller spread of the rotation speed is possible with the electrical machine, when said machine can be coupled via a transmission element with an appropriate transmission ratio, or with selectable transmission ratios, with appropriate transmission ratios, into the driven region. Moreover, this constellation enables to realise higher power take-off rotation speeds.
In a particularly favourable further embodiment of the invention it is moreover provided that the electrical machine can be decoupled from the driven region using a coupling element.
This decoupling of the electrical machine which for instance may involve a lamella coupling, enables to decouple the electrical machine completely to provide a structure which can be compared with a previous transmission fitted with a hydrodynamic converter. There is thus the advantageous possibility to select between a hybridated operation and a traditional operation.
Another particularly favourable embodiment of the invention alternately foresees to arrange a free-wheel between the turbine of the hydrodynamic converter and the electrical machine.
Such a free-wheel has hence the advantage of transmitting a corresponding force in one direction only while avoiding any drag losses of the turbine in the gears, wherein the power must be transmitted via the drive train without the hydrodynamic converter. Emptying the converter can thus be dispensed with since also no losses may occur when the converter is filled.
In a particularly favourable variation of the invention, where the electrical machine is coupled to said at least one power branch with the hydrodynamic converter, the connection between the electrical machine and the hydrodynamic converter is moreover provided with a coupling element.
This particularly advantageous structure enables, to separate the hydrodynamic converter and the electrical machine. Consequently, the power branch can be operated purely electrically with the hydrodynamic converter in this configuration of the invention. This offers for instance the advantage that the electrical operation can be provided by a generator as well as by a motor, without forcing the hydrodynamic converter to move along. The hydrodynamic converter can hence be kept filled with the working fluid in certain operating modes wherein it is not operated. The hydrodynamic converter thus remains ready to brake in these operating modes so' that when braking with the hydrodynamic converter, typical at high revolution speeds, it is possible to react very quickly alternately or in complement to the generator-powered operation of the electrical machine. Since the converter need not be filled first of all, closing the lamella coupling is sufficient to activate the hydrodynamic converter then ready to brake. The advantageous result is a very quick reaction of the converter when braking.
In a particularly favourable embodiment of the automatic transmission it is moreover provided that the power take-off is designed in such a way at least two selectable transmission ratios are available between the power take-off of the hydrodynamic converter which can be coupled with the electrical machine and the power take-off of the automatic transmission.
This structure enables optimal design of the converter as well as of the electrical machine as regards its rotation speed properties, without any excessive spread, since the corresponding spread can be obtained via the selectable transmission ratios. Moreover, higher rotation speeds can thus be provided.
According to a very advantageous variation of the invention it is moreover provided that the electrical machine can be coupled to the power take-off directly via a coupling.
The direct coupling of the power take-off of the automatic transmission to the electrical machine enables to achieve a 1:1 transmission ratio in the power take-off. Consequently the electrical machine should not present any high maximum rotation speed and can hence be configured particularly in a cost and energy efficient manner, heavy-duty and with small space requirements.
In a very favourable and advantageous configuration of the automatic transmission according to the invention it is hence provided that the driven region exclusively includes a planetary gear with fixed coupling structure.
This structure wherein a single planetary gear with fixed coupling structure is arranged in the driven region of the automatic transmission enables to produce the automatic transmission quite simply, with a few elements and hence in particularly cost efficient manner. The structure can moreover be extremely compact with little construction space requirements which for instance could be used by the electrical machine. The shortcoming of this structure is now that no reverse gear can be obtained via the mechanical respectively mechanical/hydrodynamic drive train, since the coupling structure cannot be modified in the driven region. Thanks to the electrical machine, a reverse gear can still be achieved quite simply and efficiently via said electrical machines that the missing possibility for modifying the coupling structure has no noteworthy influence on the functionality of the automatic transmission according to the invention. Without detriment to functionality, the structure can still be achieved in an accordingly simple and compact manner.
According to an advantageous further embodiment of the invention, the electrical machine is consequently incorporated to the housing of the automatic transmission.
The result is a very compact structure of the automatic transmission. This structure can moreover enable to design the automatic transmission respectively its housing as regards its external sizes in such a way, that a hybridated version can be replaced with a traditional version with similar construction space requirements. Consequently, a modular structure is possible on the vehicle side wherein hybridation can be complemented or retrofitted with minimum effort and without modifying the chassis.
Further advantageous aspects of the invention appear in the exemplary embodiments illustrated with the accompanied drawings.
Wherein:
The embodiment illustrated here includes both power branches, i.e. a power branch which runs across the hydrodynamic converter 3 and parallel thereto a power branch 6, which runs through hydrodynamic converter 3, parallel to the power branch, with a purely mechanical coupling. Both these power branches are hence reunited in the driven region 4 via an appropriate transmission 7. Here again, the illustration of the driven region 4 and of the automatic transmission 1 should be understood by way of example exclusively, wherein the functionality basically corresponds to that which is described in the German application DE 10 2008 027 946. Alternately, a traditional structure with typically two planetary sets could be envisioned in the driven region.
In addition to the structure of the automatic transmission 1 known so far as regards drive region 2, hydrodynamic converter 3 and driven region 4, the aforementioned electrical machine 5 is present as well. The electrical machine 5 is hence incorporated into the housing of the automatic transmission 1 as well, to achieve a compact structure. The electrical machine 5 acts on a power take-off 8 of the automatic transmission 1 in the embodiment of
The difference lies here in the coupling of the electrical machine 5 on the driven region 4. In this embodiment, the electrical machine 5 is directly coupled to a turbine shaft 12 of the hydrodynamic converter 3. The electrical machine 5 hence acts together with the hydrodynamic converter 3 on the turbine shaft 12, which is again united with the purely mechanical power branch 6 via the driven region 4. To do so, the planetary gear 7 is again provided in the driven region, which decouples the turbine shaft 12 over the sun wheel 13 and the purely mechanical power branch 6 over the web 9, to supply power on the power take-off 8 with a corresponding constellation or, when braking, to transmit power from the power take-off 8 to the turbine shaft 12, which can be then braked by the electrical machine 5 in a generator operation as well as by the converter 3.
The high transmission ratio between the electrical machine and the power take-off enable to achieve sufficient starting torques even purely electrically. Consequently, the electrical machine can be configured accordingly smaller with respect to the embodiment on,
It is then basically possible to deactivate the hydrodynamic converter 3, wherein said converter is not decoupled but operated without working fluid, and then rotates with minimum resistance. Thus, the electrical machine 5 can be operated practically on its own regardless whether working with a drive unit or with a generator. This may prove meaningful for instance for recycling maximum braking energy or when braking down to a standstill. Should the hydrodynamic converter 3 however prove necessary, said converter must only be refilled with the working fluid, which is comparatively time-consuming.
Moreover, inasmuch as the hydrodynamic converter is kept filled, should said hydrodynamic converter 3 be required for braking, which is typically the case at high revolution speeds, it could then come into play very quickly. This enables to brake quite quickly, since a very quick reaction of the hydrodynamic converter 3 can be achieved by closing the lamella coupling 14, without needing to fill said converter with the working fluid first.
The structure according to
The structure illustrated on
The power branch is again coupled via the hydrodynamic converter 3, via the planetary gear 7 and here in particular via the sun wheel 13 thereof. The electrical machine 5 coupled via the additional planetary gear 16, wherein the electrical machine 5 is also connected to the sun wheel 17 of this planetary gear 16. This structure, whereas the electrical machine 5 and the hydrodynamic converter are always coupled via an own transmission in the driven region 4, enables to design the structure still more variably, since different transmission ratios may be selected for the electrical machine 5 and the power branch via the hydrodynamic converter 3. Both transmissions 7, 16 are hence operated via the lamella couplings 18, 19 in such a way that said couplings can be switched accordingly when actuated respectively not actuated, so that either the electrical machine 5 and the hydrodynamic converter 3 are coupled, or that always only one of the elements or also none of the elements is coupled in the driven region 4.
The structure described in the context of the embodiment according to
The structure on
In complement thereto additional structures could be envisioned in non-illustrated embodiments. Thus both transmissions 7,16 could be coupled fixedly without lamella coupling, or alternately thereto only the additional transmission 16 would present a lamella coupling 19, however not the transmission 7 for the power branch via the hydrodynamic converter 3. Analogically to the embodiments in
As a matter of principle, the embodiment illustrated on
The structure then becomes particularly straightforward and can be realised with a few elements quite cost efficiently and in an extraordinarily compact manner as regards the construction space requirements. Moreover any formerly required actuation of the claw couplings, complete with all necessary circuits, actuators, control software and similar can be dispensed with.
Due to the missing possibility of modifying the coupling structure of the planetary gear 7 in the driven region 4, using the driven region 4 for mechanically/mechanically-hydrodynamically driving in reverse gear after appropriate modification of the coupling structure is not possible any longer. Thanks to the electrical machine 5 this is however not problematic, since the electrical machine 5, whose rotation direction can be reversed at will by a simple modification of the actuation system, enables driving in reverse gear via the driven region 4 and the electrical machine 5 acting as an engine, also without the need to modify its coupling structure. The quite straightforward compact structure of the automatic transmission 1 according to
Another alternative configuration of the embodiment of the automatic transmission according to
The same structure as in the representation of
The free-wheel 21 is represented in the illustration of
Number | Date | Country | Kind |
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07018532.7 | Sep 2007 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2008/006370 | 8/1/2008 | WO | 00 | 4/8/2011 |
Number | Date | Country | |
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60973913 | Sep 2007 | US |