Automatic valve

Information

  • Patent Grant
  • 6478199
  • Patent Number
    6,478,199
  • Date Filed
    Thursday, January 24, 2002
    22 years ago
  • Date Issued
    Tuesday, November 12, 2002
    21 years ago
Abstract
A dispenser can automatically dispense chemical from an aerosol container at predetermined intervals without the use of electric power. A diaphragm at least partially defines an accumulation chamber that receives chemical from the can during an accumulation phase. Once the internal pressure of the accumulation chamber reaches a predetermined threshold, the diaphragm moves, carrying with it valving that controls a spray burst. The diaphragm assumes its original position when the pressure within the accumulation chamber falls below a threshold pressure. A barrier prevents the aerosol container from resupplying the accumulation chamber at a high rate during the spray phase, preferably due to a porous gasket disposed in a passageway linking the dispenser to the aerosol container.
Description




BACKGROUND OF THE INVENTION




The present invention relates to aerosol dispensing devices, and in particular to valve assemblies that provide automatic dispensing of chemical at predetermined time intervals, without requiring the use of electrical power.




Aerosol cans dispense a variety of ingredients. Typically, an active is mixed with a propellant which may be gaseous, liquid or a mixture of both (e.g. a propane/butane mix; carbon dioxide), and the mixture is stored under pressure in the aerosol can. The active mixture is then sprayed by pushing down/sideways on an activator button at the top of the can that controls a release valve. For purposes of this application, the term “chemical” is used to mean liquid, liquid/gas, and/or gas content of the container (regardless of whether in emulsion state, single homogeneous phase, or multiple phase).




The pressure on the button is typically supplied by finger pressure. However, for fragrances, deodorizers, insecticides, and certain other actives which are sprayed directly into the air, it is sometimes desirable to periodically refresh the concentration of active in the air. While this can be done manually, there are situations where this is inconvenient. For example, when an insect repellant is being sprayed to protect a room overnight (instead of using a burnable mosquito coil), the consumer will not want to wake up in the middle of the night just to manually spray more repellant.




There a number of prior art systems for automatically distributing actives into the air at intermittent times. Most of these rely in some way on electrical power to activate or control the dispensing. Where electric power is required, the cost of the dispenser can be unnecessarily increased. Moreover, for some applications power requirements are so high that battery power is impractical. Where that is the case, the device can only be used where linkage to conventional power sources is possible.




Other systems discharge active intermittently and automatically from an aerosol can, without using electrical power. For example, U.S. Pat. No. 4,077,542 relies on a biased diaphragm to control bursts of aerosol gas at periodic intervals. See also U.S. Pat. Nos. 3,477,613 and 3,658,209.




However, biased diaphragm systems have suffered from reliability problems (e.g. clogging, leakage, uneven delivery). Moreover, they sometimes do not securely attach to the aerosol can.




Also, in some cases it is desirable to greatly restrict and carefully control the amount of aerosol being sprayed with each burst. Many of the systems developed to date do not adequately meet this need.




Thus, a need still exists for improved automated aerosol dispensers that do not require electrical power.




BRIEF SUMMARY OF THE INVENTION




In one aspect the invention provides a dispenser that is suitable to dispense a chemical from an aerosol container. The dispenser is of the type that can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals.




The dispenser has a housing mountable on an aerosol container, a movable diaphragm associated with the housing, the diaphragm being biased towards a first configuration, an accumulation chamber inside the housing for providing variable pressure against the diaphragm; and valving operable in response to movement of the diaphragm for controlling flow of the chemical from the aerosol container to the accumulation chamber, and from the accumulation chamber out the dispenser.




When the diaphragm is in the first configuration spray of the chemical out of the dispenser is prevented while flow of the chemical from the aerosol container to the accumulation chamber is permitted. When the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move to a second configuration where chemical is permitted to spray from the dispenser.




There are four primary preferred embodiments. In a first of these, a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path. There is also a second valve element that is linked to the diaphragm to axially move therewith and control flow from the aerosol container out the dispenser via a second outlet path that is separate from the first.




In a second of these a first valve element is linked to the diaphragm to axially move therewith and control direct flow from the aerosol container out the dispenser via a first outlet path. There is also a second valve element that is mounted adjacent the diaphragm to contact the diaphragm in the first configuration and not contact the diaphragm in the second configuration, the second valve element controlling flow from the accumulation chamber to the first outlet path.




In a third of these, a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path. In this form, all chemical exiting the dispenser must pass through the accumulation chamber to exit the dispenser. This restricts each burst to a very small, consistent, controlled amount.




In the fourth of these, a first valve element is linked to the diaphragm to move therewith and control flow from the accumulation chamber out the dispenser via an outlet path. The chemical in the accumulation chamber exerts pressure against the diaphragm by exerting pressure against an intermediate transverse shuttle on which the first valve element is positioned.




Still other preferred forms of the invention provide a diaphragm that will shift back to the first configuration from the second configuration when pressure of the chemical in the accumulation chamber falls below a threshold amount. Typically, such a container is linked to the housing, and there is an actuator portion of the housing that rotates to allow chemical to be able to leave the container.




Alternatively, chemical flowing from the accumulation chamber can merge with chemical flowing from the aerosol container prior to exiting the dispenser, or can exit the dispenser as a separate stream from the chemical flowing directly out the dispenser from the aerosol container, when the diaphragm is in the second configuration.




Methods for using these dispensers with aerosol containers are also disclosed.




The present invention achieves a secure mounting of a dispensing valve assembly on an aerosol can, yet provides an actuator that has two modes. In one mode the valve assembly is operationally disconnected from the actuator valve of the aerosol container (a mode suitable for shipment or long-term storage). Another mode operationally links the valve assembly to the aerosol container interior, and begins the cycle of periodic and automatic dispensing of chemical there from. Importantly, periodic operation is achieved without requiring the use of electrical power to motivate or control the valve.




The valve assembly has few parts, and is inexpensive to manufacture and assemble. Further, it is self-cleaning to help avoid clogs and/or inconsistent bursts. Moreover, certain of these embodiments provide an extra degree of control over the volume of burst delivered in each spray. Others provide an extra degree of control by separating accumulation chamber pressures from a separate aerosol can outlet flow.




The foregoing and other advantages of the invention will appear from the following description. In the description reference is made to the accompanying drawings which form a part thereof, and in which there is shown by way of illustration, and not limitation, preferred embodiments of the invention. Such embodiments do not necessarily represent the full scope of the invention, and reference must therefore be made to the claims herein for interpreting the scope of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of an automatic dispensing valve of the present invention in an “off” configuration, mounted onto an aerosol can;





FIG. 2

is a view similar to

FIG. 1

, but with the valve in an “on” position;





FIG. 3

is an enlarged view of a portion of the dispenser illustrated in

FIG. 2

;





FIG. 4

is a view similar to

FIG. 3

, but with the valve in a spray configuration;





FIG. 5

is a view similar to

FIG. 1

, but of a second embodiment;





FIG. 6

is a view similar to

FIG. 5

, but with the valve in an “on” position;





FIG. 7

is an enlarged view of a portion of the dispenser illustrated in

FIG. 6

;





FIG. 8

is a view similar to

FIG. 7

, but with the valve in a spray configuration;





FIG. 9

is a view similar to

FIG. 5

, but of a third embodiment;





FIG. 10

is a view similar to

FIG. 9

, but with the valve in an “on” position;





FIG. 11

is an enlarged view of a portion of the dispenser illustrated in

FIG. 10

;





FIG. 12

is a view similar to

FIG. 11

, but with the valve in a spray configuration;





FIG. 13

is a view similar to

FIG. 9

, but of a fourth embodiment;





FIG. 14

is a view similar to

FIG. 13

, but with the valve in an “on” position;





FIG. 15

is an enlarged view of a portion of the valve assembly of

FIG. 13

;





FIG. 16

is a further enlarged view of the valve of

FIG. 15

; and





FIG. 17

is a view similar to

FIG. 16

, but in accordance with a further embodiment.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring initially to

FIG. 1

, an aerosol can


22


includes a cylindrical wall


21


that is closed at its upper margin by the usual dome


23


. The joint between the upper margin of the can wall


21


and the dome


23


is the can chime


31


. An upwardly open cup


27


is located at the center of the dome


23


and is joined to the dome by a rim


29


.




Conventional valve


33


is located at the center of the valve cup


27


. The valve


33


has an upwardly extending valve stem


25


, through which the contents of the can may be expelled. Valve


33


is shown as a vertically actuable valve, which can be opened by moving the valve stem


25


directly downwardly. Instead, one could use a side-tilt valve where the valve is actuated by tipping the valve stem laterally and somewhat downwardly.




A dispenser, generally


20


, is configured for engagement with the vertically actuated type valve


33


. The dispenser


20


is mostly polypropylene, albeit other suitable materials can be used.




The dispenser


20


includes a control assembly


32


having a side wall


44


that extends substantially axially upstream from a cover


49


, and terminates with a threaded radially inner surface. It should be appreciated that throughout this description, the terms “axially outer, axially downstream, axially inner, axially upstream” are used with reference to the longitudinal axis of the container. The term “radial” refers to a direction outward or inward from that axis. Control assembly


32


further includes an inner mounting structure


28


having a pair of axially extending walls that engage the radially outer surfaces of rim


29


and chime


31


to fasten the structure


28


in place. The radially outer wall


26


of structure


28


has threads on its outer surface that engage the threads of side wall


44


.




The threads have a predetermined pitch such that as the assembly


32


is rotated clockwise with respect to the mounting structure


28


, it is displaced axially along the downward direction of arrow A with respect to aerosol can


22


, as illustrated in FIG.


2


. In operation, therefore, a user rotates wall


44


to force the dispenser


20


downwardly along wall


26


. Control assembly


32


may be further rotated to turn the dispenser


20


“ON” and “OFF,” as will be described in more detail below.




Mounting structure


28


further includes a bar


30


that extends radially outwardly from the distal end of wall


26


. Bar


30


is joined to wall


26


via a perforated tab (not shown) that is broken as the dispenser is mounted onto the can


22


, thereby deflecting the tab


30


axially down to indicate that the dispenser


20


has been used at least once (e.g. tampered with on a retail shelf).




There is an annular retainer wall


40


having an axial component


41


that extends downstream from valve


33


, and a radial component


43


that extends outwardly near the radially outer end of cover


49


. An axially extending divider wall


45


is disposed within wall


40


to define a (i) centrally disposed void


52


that houses a valve assembly


54


, and (ii) a conduit that allows aerosol content to flow from the can


22


to an accumulation chamber


56


.




When the dispenser is initially mounted onto aerosol can


22


, the bottom edge of wall


40


is located adjacent and radially aligned with the valve stem


25


. However, it is not pressing down on stem


25


.




When the valve


33


is not yet activated, the control assembly


32


has not yet engaged the aerosol can


22


, and the assembly is in a storage/shipment position. However, as the control assembly


32


is rotated to displace the dispenser


20


downward in the direction of arrow A (see FIG.


2


), the valve stem


25


is depressed, thereby allowing the aerosol content to flow from the can


22


into the dispenser


20


.




Void


52


further houses, at its bottom, a valve actuator


42


that abuts the valve stem


25


. Valve actuator


42


defines a centrally disposed first entry channel


46


that extends axially up from, and aligned with, valve stem


25


. Actuator


42


further defines a second entry channel


48


that extends radially outwardly from valve stem


25


to an accumulation conduit


50


. First and second entry channel


46


and


48


provide an outlet for the aerosol content during the spray phase of the accumulation cycle. Second entry channel


48


provides an outlet for aerosol content during the accumulation phase of the dispensing cycle.




Valve stem


25


includes two apertures (not shown) for expelling aerosol content into the dispenser. One aperture directs content axially outwardly from the valve


33


into the first entry channel


46


. A second aperture extends radially outwardly and is aligned with second entry channel


48


.




Accumulation chamber


56


is partially defined by a flexible, mono-stable diaphragm


58


that is movable between a first closed position (FIG.


3


), and a second open position (

FIG. 4

) to activate the dispenser


20


at predetermined intervals. Diaphragm


58


is connected, at its radially outer end, to stationary wall


43


. Diaphragm


58


is connected, at its radially inner end, to an axially extending annular wall


60


that is displaceable in the axial direction. A further divider wall


62


extends axially within wall


60


, and defines a first path


64


that is linked to the can, and a second path


66


that can be linked to the accumulation chamber


56


. A pair of o-rings


68


are disposed between the outer surface of wall


60


and the inner surface of wall


40


. The axially inner end of wall


60


defines a plug


70


that is operable to block channel


46


.




In operation, a consumer rotates the control assembly


32


relative to can


22


, preferably by rotating wall


44


. This causes the valve assembly


54


to become displaced axially downwardly, and biases wall


42


against valve stem


25


. This causes the aerosol contents to begin to flow out of can


22


. As is evident from

FIG. 3

, the aerosol contents will tend to flow both axially and radially out from valve stem


25


. However, because plug


70


is blocking channel


46


at this point, all aerosol content is at first forced radially through channel


48


and into accumulation conduit


50


along the direction of Arrow B.




The mouth of conduit


50


is occupied by a porous gasket


72


that regulates the rate at which the aerosol contents are able to flow through the conduit. The constant supply of aerosol content causes pressure to build, and such pressure acts against the underside of diaphragm


58


. A conduit


74


is provided at the axially outer end of axial portion


41


of wall


40


. However, in the

FIG. 3

configuration, the outer o-ring


68


prevents aerosol content from flowing from conduit


74


into path


66


and out the dispenser


20


.




Once the accumulation chamber


56


is sufficiently charged with aerosol content, such that the pressure reaches a predetermined threshold, the mono-stable diaphragm


58


becomes deformed from the normal position illustrated in

FIG. 3

to the position illustrated in FIG.


4


. This initiates a spray phase.




As diaphragm


58


flexes up, wall


60


also is translated up, thereby removing the plug


70


from channel


46


. Accordingly, aerosol content can flow up from valve stem


25


, around plug


70


, and into path


64


along the direction of Arrow C. The aerosol content exits dispenser


20


at the distal end of path


64


as a “puff”.




In addition, as wall


60


is translated up, the inlet to path


66


becomes radially aligned with the mouth to conduit


74


. Accordingly, accumulated aerosol content flows from accumulation chamber


56


and out the dispenser


20


through path


66


along the direction of Arrow D. Accumulated aerosol content thus exits the dispenser


20


as a separate stream from the aerosol content traveling from the can


20


during the spray phase. This has a particular advantage as the puff exiting from the can will not be subjected to back pressure from the accumulation chamber. This provides a more consistent spray each time.




Advantageously, the space between walls


41


and


60


are cleaned as the o-rings


68


are translated axially due to movement of the diaphragm


58


. This further adds to the consistency of valve operation.




Aerosol content continues to flow from valve stem


25


through channel


48


and into accumulation chamber


56


during the spray phase. However, because more aerosol content is exiting the accumulation chamber


56


than that entering, the pressure within the chamber quickly abates. Once the pressure falls below a predetermined threshold, the diaphragm


58


snaps back to its normal position, re-establishing the seal between plug


70


and channel


46


.




The accumulation phase is then once again initiated, such that all aerosol content flowing from can


22


into the dispenser


20


flows into accumulation chamber


56


. The cycle is automatic and continuously periodic until the can contents are exhausted.




Referring next to the

FIG. 5

embodiment, a dispenser


120


is mounted onto an aerosol can


122


in accordance with an alternate embodiment of the invention, in which like reference numerals corresponding to like elements have been incremented by


100


for the purposes of clarity and convenience.




Dispenser


120


includes a side wall


144


that is integrally connected to cover


149


. Side wall has a threaded inner surface that attaches to wall


126


in the manner described above. Valve assembly


154


includes an annular retainer wall


140


that extends outwardly from valve stem


125


. A divider wall


145


extends axially within retainer


140


to define conduit


150


and a return path. Accumulated aerosol content merges with aerosol content that travels directly from the can out the dispenser during the spray phase, such that a single output spray is emitted.




Retainer wall


140


has an flange


180


that extends down and, in combination with the distal end of wall


145


, supports a seal


168


having a flange


169


that engages the underside of diaphragm


158


to prevent aerosol content from escaping from the accumulation chamber


156


during the accumulation phase.




When the user rotates control assembly


132


relative to the can


122


, the accumulation phase commences, where the axially inner end of retainer wall


140


is depressing valve stem


125


to begin the flow of aerosol content from the can


122


into the dispenser


120


. Because plug


170


prevents the aerosol content from entering outlet


164


, the content instead travels through the regulating porous media


172


and into the accumulation chamber


156


. Once the pressure accumulating against the underside of diaphragm


158


reaches a predetermined threshold, the diaphragm deflects up, as illustrated in FIG.


8


.




As the diaphragm


158


becomes deflected, wall


160


(which supports the radially inner edge of the diaphragm) is also translated up. The translation removes the interference between plug


170


and outlet


164


, thereby permitting aerosol content to flow from the can


122


, into outlet channel


164


, and exit the dispenser


120


along the direction of Arrow E. Furthermore, the translation of wall


164


removes diaphragm


158


from flange


169


, thus permitting accumulated aerosol content to travel to return


178


along the direction of Arrow F, and exit the dispenser


120


via outlet


164


.




While aerosol content traveling into dispenser


120


from can


122


during the spray phase may also tend to travel into accumulation channel


150


, it is appreciated that path


178


will likely provide less resistance to fluid flow than will the accumulation conduit


150


(due to gasket


172


and high pressure within accumulation chamber


156


). Accordingly, the large majority of aerosol content flowing from can


122


during the spray phase will be immediately discharged via outlet


164


. Once the pressure within accumulation chamber


156


abates below a predetermined threshold, diaphragm


158


snaps back to its normal position to begin another accumulation phase.




Referring next to

FIG. 9

, a third embodiment of the invention is illustrated having reference numerals corresponding to like elements of the previous embodiment incremented by


100


for the purposes of clarity and convenience. Dispenser


220


includes a side wall


244


having a threaded radially inner surface that meshes with threads on wall


226


of mounting structure


228


in the manner described above.




Wall


244


is integrally connected to a retainer wall


243


that extends radially inwardly there from. The radially inner edge of retainer wall


243


terminates at an annular accumulation conduit


260


that extends axially outwardly from valve stem


225


. A porous media occupies the mouth of conduit


260


. The axially outer end of conduit


260


is integrally connected to a flexible wall


245


that is secured at the interface between cover


249


and wall


244


at its radially outer end. An accumulation chamber


256


is thus defined by the existing void between the radially inner surface of cover


249


and the radially outer surface of wall


245


.




Cover


249


defines a nozzle


280


defining an outlet path


264


that extends axially from the accumulation chamber


256


to the ambient environment. Wall


245


includes a plug


270


that is aligned with outlet


264


. A spring


282


is seated at the axially outer surface of retainer


243


, and biases wall


245


up under normal conditions such that plug occupies the mouth of outlet


264


. Accordingly, the spring


282


and wall


245


, in combination, in effect constitute a diaphragm unit


258


.




When a user rotates dispenser


220


relative to can


222


, conduit


260


is displaced down against valve stem


225


to initiate the flow of aerosol content. The aerosol content flows into accumulation chamber


256


via accumulation conduit


260


along the direction of Arrow G. The flow rate of aerosol content is regulated by gasket


272


. As additional aerosol content flows into accumulation chamber


256


, increasing pressure acts on the axially outer surface of flexible wall


245


as indicated by Arrow H.




Once the pressure within accumulation chamber


256


reaches a predetermined threshold, wall


245


flexes axially inwardly against the force of spring


282


such that plug


270


becomes removed from the mouth of outlet channel


264


. The spray phase is thus initiated, whereby aerosol content flows from accumulation chamber


256


into the outlet channel


264


, and out the dispenser


220


as a “puff.” Because the aerosol content entering accumulation chamber


256


is regulated to have a flow rate less than the flow rate of accumulated aerosol content exiting the dispenser


220


, the pressure within accumulation chamber


256


quickly abates below a threshold such that wall


245


snaps back to its normal position. Plug


270


once again blocks the outlet


264


, and the accumulation phase again ensues.




It should thus be appreciated that accumulation chamber


256


also provides a conduit for aerosol content traveling from can


222


, into dispenser


220


, and out the nozzle


280


. Otherwise stated, only accumulated aerosol content is permitted to exit dispenser


220


.




Referring now to

FIG. 13

, a fourth embodiment of the invention is illustrated having reference numerals corresponding to like elements of the previous embodiment incremented by


100


for the purposes of clarity and convenience. Dispenser


320


includes a side wall


344


having a threaded radially inner surface that meshes with threads on wall


226


of mounting structure


228


, which is connected to can chime


331


.




The inner surface of side wall


344


is attached to a second side wall


388


whose axially outer end defines a gap


387


with respect to the axially outer end of wall


344


. Valve assembly


354


includes a radially extending annular wall


360


that defines an outlet


364


at one end, and is closed at the other end by an axially extending base


349


. Outlet


364


extends laterally with respect to the can


322


. The radially outer end of valve assembly


354


defines a flange


384


that is disposed within gap


387


to secure the valve assembly in place. An annular wall


341


extends axially inwardly from the axially inner end of wall


360


, and houses an engagement wall


342


, which abuts the outer surface of valve stem


325


.




A piston


370


is disposed within valve assembly


354


, and is slidable in the radial direction along the inner surface of wall


360


. A pair of annular sealing rings is disposed at the interface between piston


370


and wall


360


. Wall


360


presents a beveled surface


361


that, in combination with the outer surface of piston


370


, defines an accumulation chamber


356


that is sealed with respect to outlet


364


via the outer o-ring


368


. An annular wall extends axially upstream from wall


360


, and engages valve stem


325


. A conduit


366


extends through valve


333


and wall


341


, and into accumulation chamber


356


. A porous gasket


372


is disposed within conduit


366


to regulate the flow of aerosol content there through.




A spring member


358


extends axially within valve assembly


254


, and is mounted to base


349


. A plunger


343


extends radially out the inner end of piston


370


and abuts spring member


382


. Spring


382


and plunger


343


, in combination, define a diaphragm


358


assembly that normally biases the plunger outwardly so as to seal accumulation chamber


356


with respect to the outlet, thus preventing aerosol content from escaping from the dispenser


320


.




When a user rotates control assembly


332


to turn the dispenser “ON,” the dispenser is biased axially upstream with respect to the can


322


, as illustrated in FIG.


14


. Referring also to

FIG. 16

, wall


341


depresses valve stem


325


, and aerosol content begins flowing from can


322


, through conduit


366


, and into the annular accumulation chamber


356


as indicated by Arrow I. As aerosol content accumulates in chamber


356


, the pressure acts against the piston


370


. Once the pressure has exceeded a predetermined threshold, the piston is forced radially inwardly away from the outlet


364


, and towards the base


349


, against the force of spring


382


, as illustrated in FIG.


15


.




The seal is thus removed between the outer o-ring


368


and inner surface of wall


360


to allow aerosol content to travel from accumulation chamber


356


and out the outlet


364


along the direction of Arrow J. During the spray phase, aerosol content continues to flow from can


322


and into accumulation chamber


356


before being expelled from the dispenser. Because aerosol content is expelled from the dispenser at a greater rate than the aerosol content entering the accumulation chamber


356


, the pressure within the chamber quickly abates. The spring


382


thus biases piston


370


to the closed position to begin the next accumulation cycle.




Referring now to

FIG. 17

, the fourth embodiment is presented without porous media


372


. Instead, wall


342


is solid, and presents a gap


389


disposed between the outer surface of wall


342


and inner surface of valve stem


325


that extends along the inner surface of wall


341


into the accumulation chamber


356


. The size of the gap regulates the flow of aerosol content into the accumulation chamber


356


during the accumulation and spray phases.




The above description has been that of preferred embodiments of the present invention. It will occur to those that practice the art, however, that many modifications may be made without departing from the spirit and scope of the invention. In order to advise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.




INDUSTRIAL APPLICABILITY




The present invention provides automated dispenser assemblies for dispensing aerosol can contents without the use of electric power or manual activation.



Claims
  • 1. A dispenser that is suitable to dispense a chemical from an aerosol container, the dispenser being of the type that can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the dispenser comprising:a housing mountable on an aerosol container; a movable diaphragm associated with the housing, the diaphragm being biased towards a first configuration; an accumulation chamber inside the housing for providing variable pressure against the diaphragm; and valving operable in response to movement of the diaphragm for controlling flow of the chemical from the aerosol container to the accumulation chamber, and from the accumulation chamber out the dispenser; whereby when the diaphragm is in the first configuration spray of the chemical out of the dispenser is prevented while flow of the chemical from the aerosol container to the accumulation chamber is permitted; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move to a second configuration where chemical is permitted to spray from the dispenser.
  • 2. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path, and a second valve element is linked to the diaphragm to axially move therewith and control flow from the aerosol container out the dispenser via a second outlet path that is separate from the first.
  • 3. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to axially move therewith and control direct flow from the aerosol container out the dispenser via a first outlet path; and a second valve element is mounted adjacent the diaphragm to contact the diaphragm in the first configuration and not contact the diaphragm in the second configuration, the second valve element controlling flow from the accumulation chamber to the first outlet path.
  • 4. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path, and all chemical exiting the dispenser must pass through the accumulation chamber to exit the dispenser.
  • 5. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to move therewith and control flow from the accumulation chamber out the dispenser via an outlet path, and the chemical in the accumulation chamber exerts pressure against the diaphragm by exerting pressure against a transverse shuttle on which the first valve element is positioned.
  • 6. The dispenser as recited in claim 1, wherein the diaphragm will shift back to the first configuration from the second configuration when pressure of the chemical in the accumulation chamber falls below a threshold amount.
  • 7. The dispenser as recited in claim 1, further comprising such a container that is linked to the housing, and an actuator portion of the housing that rotates to allow chemical to be able to leave the container and enter the accumulation chamber.
  • 8. The dispenser as recited in claim 1, wherein chemical flowing from the accumulation chamber merges with chemical flowing from the aerosol container prior to exiting the dispenser when the diaphragm is in the second configuration.
  • 9. The dispenser as recited in claim 1, wherein chemical flowing from the accumulation chamber exits the dispenser as a separate stream from the chemical flowing directly out the dispenser from the aerosol container when the diaphragm is in the second configuration.
  • 10. A method of automatically delivering a chemical from an aerosol container to an ambient environment at predetermined intervals, the method comprising the steps of:(a) providing a dispenser suitable for use to dispense a chemical from the aerosol container, the valve assembly being of the type that can automatically iterate without the use of electrical power between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the valve assembly comprising: (i) a housing mountable on an aerosol container; (ii) a movable diaphragm associated with the housing, the diaphragm being biased towards a first configuration; (iii) an accumulation chamber inside the housing for providing variable pressure against the diaphragm; and (iv) valving operable in response to movement of the diaphragm for controlling flow of the chemical from the aerosol container to the accumulation chamber, and from the accumulation chamber out the dispenser; whereby when the diaphragm is in the first configuration spray of the chemical out of the dispenser is prevented while flow of the chemical from the aerosol container to the accumulation chamber is permitted; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move to a second configuration where chemical is permitted to spray from the dispenser; (b) mounting the dispenser to such an aerosol container; and (c) actuating the dispenser.
US Referenced Citations (8)
Number Name Date Kind
3185356 Venus, Jr. May 1965 A
3477613 Mangel Nov 1969 A
3658209 Freeman et al. Apr 1972 A
4077542 Petterson Mar 1978 A
4396152 Abplanalp Aug 1983 A
5018963 Diederich May 1991 A
6145712 Benoist Nov 2000 A
6216925 Garon Apr 2001 B1
Foreign Referenced Citations (1)
Number Date Country
826608 Mar 1998 EP