Information
-
Patent Grant
-
6478199
-
Patent Number
6,478,199
-
Date Filed
Thursday, January 24, 200222 years ago
-
Date Issued
Tuesday, November 12, 200222 years ago
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Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
US
- 222 207
- 222 4022
- 222 449
- 239 101
- 239 337
- 239 53315
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International Classifications
-
Abstract
A dispenser can automatically dispense chemical from an aerosol container at predetermined intervals without the use of electric power. A diaphragm at least partially defines an accumulation chamber that receives chemical from the can during an accumulation phase. Once the internal pressure of the accumulation chamber reaches a predetermined threshold, the diaphragm moves, carrying with it valving that controls a spray burst. The diaphragm assumes its original position when the pressure within the accumulation chamber falls below a threshold pressure. A barrier prevents the aerosol container from resupplying the accumulation chamber at a high rate during the spray phase, preferably due to a porous gasket disposed in a passageway linking the dispenser to the aerosol container.
Description
BACKGROUND OF THE INVENTION
The present invention relates to aerosol dispensing devices, and in particular to valve assemblies that provide automatic dispensing of chemical at predetermined time intervals, without requiring the use of electrical power.
Aerosol cans dispense a variety of ingredients. Typically, an active is mixed with a propellant which may be gaseous, liquid or a mixture of both (e.g. a propane/butane mix; carbon dioxide), and the mixture is stored under pressure in the aerosol can. The active mixture is then sprayed by pushing down/sideways on an activator button at the top of the can that controls a release valve. For purposes of this application, the term “chemical” is used to mean liquid, liquid/gas, and/or gas content of the container (regardless of whether in emulsion state, single homogeneous phase, or multiple phase).
The pressure on the button is typically supplied by finger pressure. However, for fragrances, deodorizers, insecticides, and certain other actives which are sprayed directly into the air, it is sometimes desirable to periodically refresh the concentration of active in the air. While this can be done manually, there are situations where this is inconvenient. For example, when an insect repellant is being sprayed to protect a room overnight (instead of using a burnable mosquito coil), the consumer will not want to wake up in the middle of the night just to manually spray more repellant.
There a number of prior art systems for automatically distributing actives into the air at intermittent times. Most of these rely in some way on electrical power to activate or control the dispensing. Where electric power is required, the cost of the dispenser can be unnecessarily increased. Moreover, for some applications power requirements are so high that battery power is impractical. Where that is the case, the device can only be used where linkage to conventional power sources is possible.
Other systems discharge active intermittently and automatically from an aerosol can, without using electrical power. For example, U.S. Pat. No. 4,077,542 relies on a biased diaphragm to control bursts of aerosol gas at periodic intervals. See also U.S. Pat. Nos. 3,477,613 and 3,658,209.
However, biased diaphragm systems have suffered from reliability problems (e.g. clogging, leakage, uneven delivery). Moreover, they sometimes do not securely attach to the aerosol can.
Also, in some cases it is desirable to greatly restrict and carefully control the amount of aerosol being sprayed with each burst. Many of the systems developed to date do not adequately meet this need.
Thus, a need still exists for improved automated aerosol dispensers that do not require electrical power.
BRIEF SUMMARY OF THE INVENTION
In one aspect the invention provides a dispenser that is suitable to dispense a chemical from an aerosol container. The dispenser is of the type that can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals.
The dispenser has a housing mountable on an aerosol container, a movable diaphragm associated with the housing, the diaphragm being biased towards a first configuration, an accumulation chamber inside the housing for providing variable pressure against the diaphragm; and valving operable in response to movement of the diaphragm for controlling flow of the chemical from the aerosol container to the accumulation chamber, and from the accumulation chamber out the dispenser.
When the diaphragm is in the first configuration spray of the chemical out of the dispenser is prevented while flow of the chemical from the aerosol container to the accumulation chamber is permitted. When the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move to a second configuration where chemical is permitted to spray from the dispenser.
There are four primary preferred embodiments. In a first of these, a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path. There is also a second valve element that is linked to the diaphragm to axially move therewith and control flow from the aerosol container out the dispenser via a second outlet path that is separate from the first.
In a second of these a first valve element is linked to the diaphragm to axially move therewith and control direct flow from the aerosol container out the dispenser via a first outlet path. There is also a second valve element that is mounted adjacent the diaphragm to contact the diaphragm in the first configuration and not contact the diaphragm in the second configuration, the second valve element controlling flow from the accumulation chamber to the first outlet path.
In a third of these, a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path. In this form, all chemical exiting the dispenser must pass through the accumulation chamber to exit the dispenser. This restricts each burst to a very small, consistent, controlled amount.
In the fourth of these, a first valve element is linked to the diaphragm to move therewith and control flow from the accumulation chamber out the dispenser via an outlet path. The chemical in the accumulation chamber exerts pressure against the diaphragm by exerting pressure against an intermediate transverse shuttle on which the first valve element is positioned.
Still other preferred forms of the invention provide a diaphragm that will shift back to the first configuration from the second configuration when pressure of the chemical in the accumulation chamber falls below a threshold amount. Typically, such a container is linked to the housing, and there is an actuator portion of the housing that rotates to allow chemical to be able to leave the container.
Alternatively, chemical flowing from the accumulation chamber can merge with chemical flowing from the aerosol container prior to exiting the dispenser, or can exit the dispenser as a separate stream from the chemical flowing directly out the dispenser from the aerosol container, when the diaphragm is in the second configuration.
Methods for using these dispensers with aerosol containers are also disclosed.
The present invention achieves a secure mounting of a dispensing valve assembly on an aerosol can, yet provides an actuator that has two modes. In one mode the valve assembly is operationally disconnected from the actuator valve of the aerosol container (a mode suitable for shipment or long-term storage). Another mode operationally links the valve assembly to the aerosol container interior, and begins the cycle of periodic and automatic dispensing of chemical there from. Importantly, periodic operation is achieved without requiring the use of electrical power to motivate or control the valve.
The valve assembly has few parts, and is inexpensive to manufacture and assemble. Further, it is self-cleaning to help avoid clogs and/or inconsistent bursts. Moreover, certain of these embodiments provide an extra degree of control over the volume of burst delivered in each spray. Others provide an extra degree of control by separating accumulation chamber pressures from a separate aerosol can outlet flow.
The foregoing and other advantages of the invention will appear from the following description. In the description reference is made to the accompanying drawings which form a part thereof, and in which there is shown by way of illustration, and not limitation, preferred embodiments of the invention. Such embodiments do not necessarily represent the full scope of the invention, and reference must therefore be made to the claims herein for interpreting the scope of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional view of an automatic dispensing valve of the present invention in an “off” configuration, mounted onto an aerosol can;
FIG. 2
is a view similar to
FIG. 1
, but with the valve in an “on” position;
FIG. 3
is an enlarged view of a portion of the dispenser illustrated in
FIG. 2
;
FIG. 4
is a view similar to
FIG. 3
, but with the valve in a spray configuration;
FIG. 5
is a view similar to
FIG. 1
, but of a second embodiment;
FIG. 6
is a view similar to
FIG. 5
, but with the valve in an “on” position;
FIG. 7
is an enlarged view of a portion of the dispenser illustrated in
FIG. 6
;
FIG. 8
is a view similar to
FIG. 7
, but with the valve in a spray configuration;
FIG. 9
is a view similar to
FIG. 5
, but of a third embodiment;
FIG. 10
is a view similar to
FIG. 9
, but with the valve in an “on” position;
FIG. 11
is an enlarged view of a portion of the dispenser illustrated in
FIG. 10
;
FIG. 12
is a view similar to
FIG. 11
, but with the valve in a spray configuration;
FIG. 13
is a view similar to
FIG. 9
, but of a fourth embodiment;
FIG. 14
is a view similar to
FIG. 13
, but with the valve in an “on” position;
FIG. 15
is an enlarged view of a portion of the valve assembly of
FIG. 13
;
FIG. 16
is a further enlarged view of the valve of
FIG. 15
; and
FIG. 17
is a view similar to
FIG. 16
, but in accordance with a further embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring initially to
FIG. 1
, an aerosol can
22
includes a cylindrical wall
21
that is closed at its upper margin by the usual dome
23
. The joint between the upper margin of the can wall
21
and the dome
23
is the can chime
31
. An upwardly open cup
27
is located at the center of the dome
23
and is joined to the dome by a rim
29
.
Conventional valve
33
is located at the center of the valve cup
27
. The valve
33
has an upwardly extending valve stem
25
, through which the contents of the can may be expelled. Valve
33
is shown as a vertically actuable valve, which can be opened by moving the valve stem
25
directly downwardly. Instead, one could use a side-tilt valve where the valve is actuated by tipping the valve stem laterally and somewhat downwardly.
A dispenser, generally
20
, is configured for engagement with the vertically actuated type valve
33
. The dispenser
20
is mostly polypropylene, albeit other suitable materials can be used.
The dispenser
20
includes a control assembly
32
having a side wall
44
that extends substantially axially upstream from a cover
49
, and terminates with a threaded radially inner surface. It should be appreciated that throughout this description, the terms “axially outer, axially downstream, axially inner, axially upstream” are used with reference to the longitudinal axis of the container. The term “radial” refers to a direction outward or inward from that axis. Control assembly
32
further includes an inner mounting structure
28
having a pair of axially extending walls that engage the radially outer surfaces of rim
29
and chime
31
to fasten the structure
28
in place. The radially outer wall
26
of structure
28
has threads on its outer surface that engage the threads of side wall
44
.
The threads have a predetermined pitch such that as the assembly
32
is rotated clockwise with respect to the mounting structure
28
, it is displaced axially along the downward direction of arrow A with respect to aerosol can
22
, as illustrated in FIG.
2
. In operation, therefore, a user rotates wall
44
to force the dispenser
20
downwardly along wall
26
. Control assembly
32
may be further rotated to turn the dispenser
20
“ON” and “OFF,” as will be described in more detail below.
Mounting structure
28
further includes a bar
30
that extends radially outwardly from the distal end of wall
26
. Bar
30
is joined to wall
26
via a perforated tab (not shown) that is broken as the dispenser is mounted onto the can
22
, thereby deflecting the tab
30
axially down to indicate that the dispenser
20
has been used at least once (e.g. tampered with on a retail shelf).
There is an annular retainer wall
40
having an axial component
41
that extends downstream from valve
33
, and a radial component
43
that extends outwardly near the radially outer end of cover
49
. An axially extending divider wall
45
is disposed within wall
40
to define a (i) centrally disposed void
52
that houses a valve assembly
54
, and (ii) a conduit that allows aerosol content to flow from the can
22
to an accumulation chamber
56
.
When the dispenser is initially mounted onto aerosol can
22
, the bottom edge of wall
40
is located adjacent and radially aligned with the valve stem
25
. However, it is not pressing down on stem
25
.
When the valve
33
is not yet activated, the control assembly
32
has not yet engaged the aerosol can
22
, and the assembly is in a storage/shipment position. However, as the control assembly
32
is rotated to displace the dispenser
20
downward in the direction of arrow A (see FIG.
2
), the valve stem
25
is depressed, thereby allowing the aerosol content to flow from the can
22
into the dispenser
20
.
Void
52
further houses, at its bottom, a valve actuator
42
that abuts the valve stem
25
. Valve actuator
42
defines a centrally disposed first entry channel
46
that extends axially up from, and aligned with, valve stem
25
. Actuator
42
further defines a second entry channel
48
that extends radially outwardly from valve stem
25
to an accumulation conduit
50
. First and second entry channel
46
and
48
provide an outlet for the aerosol content during the spray phase of the accumulation cycle. Second entry channel
48
provides an outlet for aerosol content during the accumulation phase of the dispensing cycle.
Valve stem
25
includes two apertures (not shown) for expelling aerosol content into the dispenser. One aperture directs content axially outwardly from the valve
33
into the first entry channel
46
. A second aperture extends radially outwardly and is aligned with second entry channel
48
.
Accumulation chamber
56
is partially defined by a flexible, mono-stable diaphragm
58
that is movable between a first closed position (FIG.
3
), and a second open position (
FIG. 4
) to activate the dispenser
20
at predetermined intervals. Diaphragm
58
is connected, at its radially outer end, to stationary wall
43
. Diaphragm
58
is connected, at its radially inner end, to an axially extending annular wall
60
that is displaceable in the axial direction. A further divider wall
62
extends axially within wall
60
, and defines a first path
64
that is linked to the can, and a second path
66
that can be linked to the accumulation chamber
56
. A pair of o-rings
68
are disposed between the outer surface of wall
60
and the inner surface of wall
40
. The axially inner end of wall
60
defines a plug
70
that is operable to block channel
46
.
In operation, a consumer rotates the control assembly
32
relative to can
22
, preferably by rotating wall
44
. This causes the valve assembly
54
to become displaced axially downwardly, and biases wall
42
against valve stem
25
. This causes the aerosol contents to begin to flow out of can
22
. As is evident from
FIG. 3
, the aerosol contents will tend to flow both axially and radially out from valve stem
25
. However, because plug
70
is blocking channel
46
at this point, all aerosol content is at first forced radially through channel
48
and into accumulation conduit
50
along the direction of Arrow B.
The mouth of conduit
50
is occupied by a porous gasket
72
that regulates the rate at which the aerosol contents are able to flow through the conduit. The constant supply of aerosol content causes pressure to build, and such pressure acts against the underside of diaphragm
58
. A conduit
74
is provided at the axially outer end of axial portion
41
of wall
40
. However, in the
FIG. 3
configuration, the outer o-ring
68
prevents aerosol content from flowing from conduit
74
into path
66
and out the dispenser
20
.
Once the accumulation chamber
56
is sufficiently charged with aerosol content, such that the pressure reaches a predetermined threshold, the mono-stable diaphragm
58
becomes deformed from the normal position illustrated in
FIG. 3
to the position illustrated in FIG.
4
. This initiates a spray phase.
As diaphragm
58
flexes up, wall
60
also is translated up, thereby removing the plug
70
from channel
46
. Accordingly, aerosol content can flow up from valve stem
25
, around plug
70
, and into path
64
along the direction of Arrow C. The aerosol content exits dispenser
20
at the distal end of path
64
as a “puff”.
In addition, as wall
60
is translated up, the inlet to path
66
becomes radially aligned with the mouth to conduit
74
. Accordingly, accumulated aerosol content flows from accumulation chamber
56
and out the dispenser
20
through path
66
along the direction of Arrow D. Accumulated aerosol content thus exits the dispenser
20
as a separate stream from the aerosol content traveling from the can
20
during the spray phase. This has a particular advantage as the puff exiting from the can will not be subjected to back pressure from the accumulation chamber. This provides a more consistent spray each time.
Advantageously, the space between walls
41
and
60
are cleaned as the o-rings
68
are translated axially due to movement of the diaphragm
58
. This further adds to the consistency of valve operation.
Aerosol content continues to flow from valve stem
25
through channel
48
and into accumulation chamber
56
during the spray phase. However, because more aerosol content is exiting the accumulation chamber
56
than that entering, the pressure within the chamber quickly abates. Once the pressure falls below a predetermined threshold, the diaphragm
58
snaps back to its normal position, re-establishing the seal between plug
70
and channel
46
.
The accumulation phase is then once again initiated, such that all aerosol content flowing from can
22
into the dispenser
20
flows into accumulation chamber
56
. The cycle is automatic and continuously periodic until the can contents are exhausted.
Referring next to the
FIG. 5
embodiment, a dispenser
120
is mounted onto an aerosol can
122
in accordance with an alternate embodiment of the invention, in which like reference numerals corresponding to like elements have been incremented by
100
for the purposes of clarity and convenience.
Dispenser
120
includes a side wall
144
that is integrally connected to cover
149
. Side wall has a threaded inner surface that attaches to wall
126
in the manner described above. Valve assembly
154
includes an annular retainer wall
140
that extends outwardly from valve stem
125
. A divider wall
145
extends axially within retainer
140
to define conduit
150
and a return path. Accumulated aerosol content merges with aerosol content that travels directly from the can out the dispenser during the spray phase, such that a single output spray is emitted.
Retainer wall
140
has an flange
180
that extends down and, in combination with the distal end of wall
145
, supports a seal
168
having a flange
169
that engages the underside of diaphragm
158
to prevent aerosol content from escaping from the accumulation chamber
156
during the accumulation phase.
When the user rotates control assembly
132
relative to the can
122
, the accumulation phase commences, where the axially inner end of retainer wall
140
is depressing valve stem
125
to begin the flow of aerosol content from the can
122
into the dispenser
120
. Because plug
170
prevents the aerosol content from entering outlet
164
, the content instead travels through the regulating porous media
172
and into the accumulation chamber
156
. Once the pressure accumulating against the underside of diaphragm
158
reaches a predetermined threshold, the diaphragm deflects up, as illustrated in FIG.
8
.
As the diaphragm
158
becomes deflected, wall
160
(which supports the radially inner edge of the diaphragm) is also translated up. The translation removes the interference between plug
170
and outlet
164
, thereby permitting aerosol content to flow from the can
122
, into outlet channel
164
, and exit the dispenser
120
along the direction of Arrow E. Furthermore, the translation of wall
164
removes diaphragm
158
from flange
169
, thus permitting accumulated aerosol content to travel to return
178
along the direction of Arrow F, and exit the dispenser
120
via outlet
164
.
While aerosol content traveling into dispenser
120
from can
122
during the spray phase may also tend to travel into accumulation channel
150
, it is appreciated that path
178
will likely provide less resistance to fluid flow than will the accumulation conduit
150
(due to gasket
172
and high pressure within accumulation chamber
156
). Accordingly, the large majority of aerosol content flowing from can
122
during the spray phase will be immediately discharged via outlet
164
. Once the pressure within accumulation chamber
156
abates below a predetermined threshold, diaphragm
158
snaps back to its normal position to begin another accumulation phase.
Referring next to
FIG. 9
, a third embodiment of the invention is illustrated having reference numerals corresponding to like elements of the previous embodiment incremented by
100
for the purposes of clarity and convenience. Dispenser
220
includes a side wall
244
having a threaded radially inner surface that meshes with threads on wall
226
of mounting structure
228
in the manner described above.
Wall
244
is integrally connected to a retainer wall
243
that extends radially inwardly there from. The radially inner edge of retainer wall
243
terminates at an annular accumulation conduit
260
that extends axially outwardly from valve stem
225
. A porous media occupies the mouth of conduit
260
. The axially outer end of conduit
260
is integrally connected to a flexible wall
245
that is secured at the interface between cover
249
and wall
244
at its radially outer end. An accumulation chamber
256
is thus defined by the existing void between the radially inner surface of cover
249
and the radially outer surface of wall
245
.
Cover
249
defines a nozzle
280
defining an outlet path
264
that extends axially from the accumulation chamber
256
to the ambient environment. Wall
245
includes a plug
270
that is aligned with outlet
264
. A spring
282
is seated at the axially outer surface of retainer
243
, and biases wall
245
up under normal conditions such that plug occupies the mouth of outlet
264
. Accordingly, the spring
282
and wall
245
, in combination, in effect constitute a diaphragm unit
258
.
When a user rotates dispenser
220
relative to can
222
, conduit
260
is displaced down against valve stem
225
to initiate the flow of aerosol content. The aerosol content flows into accumulation chamber
256
via accumulation conduit
260
along the direction of Arrow G. The flow rate of aerosol content is regulated by gasket
272
. As additional aerosol content flows into accumulation chamber
256
, increasing pressure acts on the axially outer surface of flexible wall
245
as indicated by Arrow H.
Once the pressure within accumulation chamber
256
reaches a predetermined threshold, wall
245
flexes axially inwardly against the force of spring
282
such that plug
270
becomes removed from the mouth of outlet channel
264
. The spray phase is thus initiated, whereby aerosol content flows from accumulation chamber
256
into the outlet channel
264
, and out the dispenser
220
as a “puff.” Because the aerosol content entering accumulation chamber
256
is regulated to have a flow rate less than the flow rate of accumulated aerosol content exiting the dispenser
220
, the pressure within accumulation chamber
256
quickly abates below a threshold such that wall
245
snaps back to its normal position. Plug
270
once again blocks the outlet
264
, and the accumulation phase again ensues.
It should thus be appreciated that accumulation chamber
256
also provides a conduit for aerosol content traveling from can
222
, into dispenser
220
, and out the nozzle
280
. Otherwise stated, only accumulated aerosol content is permitted to exit dispenser
220
.
Referring now to
FIG. 13
, a fourth embodiment of the invention is illustrated having reference numerals corresponding to like elements of the previous embodiment incremented by
100
for the purposes of clarity and convenience. Dispenser
320
includes a side wall
344
having a threaded radially inner surface that meshes with threads on wall
226
of mounting structure
228
, which is connected to can chime
331
.
The inner surface of side wall
344
is attached to a second side wall
388
whose axially outer end defines a gap
387
with respect to the axially outer end of wall
344
. Valve assembly
354
includes a radially extending annular wall
360
that defines an outlet
364
at one end, and is closed at the other end by an axially extending base
349
. Outlet
364
extends laterally with respect to the can
322
. The radially outer end of valve assembly
354
defines a flange
384
that is disposed within gap
387
to secure the valve assembly in place. An annular wall
341
extends axially inwardly from the axially inner end of wall
360
, and houses an engagement wall
342
, which abuts the outer surface of valve stem
325
.
A piston
370
is disposed within valve assembly
354
, and is slidable in the radial direction along the inner surface of wall
360
. A pair of annular sealing rings is disposed at the interface between piston
370
and wall
360
. Wall
360
presents a beveled surface
361
that, in combination with the outer surface of piston
370
, defines an accumulation chamber
356
that is sealed with respect to outlet
364
via the outer o-ring
368
. An annular wall extends axially upstream from wall
360
, and engages valve stem
325
. A conduit
366
extends through valve
333
and wall
341
, and into accumulation chamber
356
. A porous gasket
372
is disposed within conduit
366
to regulate the flow of aerosol content there through.
A spring member
358
extends axially within valve assembly
254
, and is mounted to base
349
. A plunger
343
extends radially out the inner end of piston
370
and abuts spring member
382
. Spring
382
and plunger
343
, in combination, define a diaphragm
358
assembly that normally biases the plunger outwardly so as to seal accumulation chamber
356
with respect to the outlet, thus preventing aerosol content from escaping from the dispenser
320
.
When a user rotates control assembly
332
to turn the dispenser “ON,” the dispenser is biased axially upstream with respect to the can
322
, as illustrated in FIG.
14
. Referring also to
FIG. 16
, wall
341
depresses valve stem
325
, and aerosol content begins flowing from can
322
, through conduit
366
, and into the annular accumulation chamber
356
as indicated by Arrow I. As aerosol content accumulates in chamber
356
, the pressure acts against the piston
370
. Once the pressure has exceeded a predetermined threshold, the piston is forced radially inwardly away from the outlet
364
, and towards the base
349
, against the force of spring
382
, as illustrated in FIG.
15
.
The seal is thus removed between the outer o-ring
368
and inner surface of wall
360
to allow aerosol content to travel from accumulation chamber
356
and out the outlet
364
along the direction of Arrow J. During the spray phase, aerosol content continues to flow from can
322
and into accumulation chamber
356
before being expelled from the dispenser. Because aerosol content is expelled from the dispenser at a greater rate than the aerosol content entering the accumulation chamber
356
, the pressure within the chamber quickly abates. The spring
382
thus biases piston
370
to the closed position to begin the next accumulation cycle.
Referring now to
FIG. 17
, the fourth embodiment is presented without porous media
372
. Instead, wall
342
is solid, and presents a gap
389
disposed between the outer surface of wall
342
and inner surface of valve stem
325
that extends along the inner surface of wall
341
into the accumulation chamber
356
. The size of the gap regulates the flow of aerosol content into the accumulation chamber
356
during the accumulation and spray phases.
The above description has been that of preferred embodiments of the present invention. It will occur to those that practice the art, however, that many modifications may be made without departing from the spirit and scope of the invention. In order to advise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.
INDUSTRIAL APPLICABILITY
The present invention provides automated dispenser assemblies for dispensing aerosol can contents without the use of electric power or manual activation.
Claims
- 1. A dispenser that is suitable to dispense a chemical from an aerosol container, the dispenser being of the type that can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the dispenser comprising:a housing mountable on an aerosol container; a movable diaphragm associated with the housing, the diaphragm being biased towards a first configuration; an accumulation chamber inside the housing for providing variable pressure against the diaphragm; and valving operable in response to movement of the diaphragm for controlling flow of the chemical from the aerosol container to the accumulation chamber, and from the accumulation chamber out the dispenser; whereby when the diaphragm is in the first configuration spray of the chemical out of the dispenser is prevented while flow of the chemical from the aerosol container to the accumulation chamber is permitted; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move to a second configuration where chemical is permitted to spray from the dispenser.
- 2. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path, and a second valve element is linked to the diaphragm to axially move therewith and control flow from the aerosol container out the dispenser via a second outlet path that is separate from the first.
- 3. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to axially move therewith and control direct flow from the aerosol container out the dispenser via a first outlet path; and a second valve element is mounted adjacent the diaphragm to contact the diaphragm in the first configuration and not contact the diaphragm in the second configuration, the second valve element controlling flow from the accumulation chamber to the first outlet path.
- 4. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to axially move therewith and control flow from the accumulation chamber out the dispenser via a first outlet path, and all chemical exiting the dispenser must pass through the accumulation chamber to exit the dispenser.
- 5. The dispenser as recited in claim 1, wherein a first valve element is linked to the diaphragm to move therewith and control flow from the accumulation chamber out the dispenser via an outlet path, and the chemical in the accumulation chamber exerts pressure against the diaphragm by exerting pressure against a transverse shuttle on which the first valve element is positioned.
- 6. The dispenser as recited in claim 1, wherein the diaphragm will shift back to the first configuration from the second configuration when pressure of the chemical in the accumulation chamber falls below a threshold amount.
- 7. The dispenser as recited in claim 1, further comprising such a container that is linked to the housing, and an actuator portion of the housing that rotates to allow chemical to be able to leave the container and enter the accumulation chamber.
- 8. The dispenser as recited in claim 1, wherein chemical flowing from the accumulation chamber merges with chemical flowing from the aerosol container prior to exiting the dispenser when the diaphragm is in the second configuration.
- 9. The dispenser as recited in claim 1, wherein chemical flowing from the accumulation chamber exits the dispenser as a separate stream from the chemical flowing directly out the dispenser from the aerosol container when the diaphragm is in the second configuration.
- 10. A method of automatically delivering a chemical from an aerosol container to an ambient environment at predetermined intervals, the method comprising the steps of:(a) providing a dispenser suitable for use to dispense a chemical from the aerosol container, the valve assembly being of the type that can automatically iterate without the use of electrical power between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the valve assembly comprising: (i) a housing mountable on an aerosol container; (ii) a movable diaphragm associated with the housing, the diaphragm being biased towards a first configuration; (iii) an accumulation chamber inside the housing for providing variable pressure against the diaphragm; and (iv) valving operable in response to movement of the diaphragm for controlling flow of the chemical from the aerosol container to the accumulation chamber, and from the accumulation chamber out the dispenser; whereby when the diaphragm is in the first configuration spray of the chemical out of the dispenser is prevented while flow of the chemical from the aerosol container to the accumulation chamber is permitted; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move to a second configuration where chemical is permitted to spray from the dispenser; (b) mounting the dispenser to such an aerosol container; and (c) actuating the dispenser.
US Referenced Citations (8)
Foreign Referenced Citations (1)
Number |
Date |
Country |
826608 |
Mar 1998 |
EP |