Power actuated vehicle closures such as doors, tailgates, and liftgates are provided in a variety of vehicles such as mini-vans and sport utility vehicles, and may be available as an upgrade or included in a premium package, which can be highly profitable for a vehicle manufacturer. Tailgates are provided on many vehicles, such as pickup trucks and sport utility vehicles, for providing access to cargo areas and to aid in loading and unloading items or cargo from the vehicle. Power actuated or power assisted doors and liftgates are popular options for people who frequently have many items to load and unload from their vehicle, such as parents of small children. Power actuated or power assisted doors and liftgates are especially useful for persons who lack the physical stature or strength to easily open and close a vehicle door or liftgate manually.
Pickup trucks and sport utility vehicles have been increasingly popular and now account for a substantial percentage of new vehicle sales. There is a large and growing market for vehicles that include upgraded or premium features and fixtures, which may include power assisted or power actuated components, particularly ones with precise control that requires minimal effort to use.
A system for opening and closing a closure of a vehicle is disclosed and includes a motor coupled to the closure through an output linkage to move the closure between a closed position and an open position and a high-bandwidth clutch having a high dynamic response selectively coupling the motor with the closure.
According to one exemplary embodiment, the vehicle closure may be a tailgate. According to another exemplary embodiment, the closure may be a hinged door. The system may also be used with other types of vehicle closures such as, for example, a sliding door or window or a liftgate style tailgate as is commonly provided on minivans, hatchbacks, and sport utility vehicles. A motor, such as an electric motor, may utilize gearing to achieve desired output RPM and may be selectively coupled to the vehicle closure by a clutch such as a magneto-rheological clutch, commonly called an MR clutch, and through an output linkage which is mechanically coupled to the vehicle closure and is operable to move the vehicle closure between a closed position and an open position in either an opening or a closing direction. The output linkage may include a driven pulley that is selectively coupled to the electric motor by the MR clutch. The output linkage may also include a leadscrew threadedly engaging a nut to generate a linear force therebetween. The leadscrew may be provided with a long lead of 50-60 mm per revolution to reduce the rotational speed required to open or close the closure. The use of a leadscrew may provide the advantage of reducing the backlash in the system when compared to other types of output linkages.
According to an aspect, the system may include a pressure sensor to generate a signal used by an actuator controller to move the vehicle closure between an open position and a closed position in response to the touch of a user. The pressure sensor may measure the force applied by a user and cause the vehicle closure to move in response to the force applied by the user. As the user follows the vehicle closure with his or her hand, the force applied to the tailgate may be continuously adapted to maintain a predetermined force on the user's hand. Because the high-bandwidth clutch can provide a high dynamic response, the user may feel a light load as he/she operates the vehicle closure. In this way, the system may respond to small changes in velocity of the closure and may provide a haptic or tactile feedback to the user who may perceive the vehicle closure as having a very light weight. Such a system may be characterized as providing a power-assist function in moving the vehicle closure. A similar process may also be used to open the vehicle closure.
The detailed description refers to the following drawings, in which like numerals refer to like items, and in which:
The invention is described more fully hereinafter with references to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these exemplary embodiments are provided so that this disclosure is thorough, and will fully convey the scope of the invention to those skilled in the art. It will be understood that for the purposes of this disclosure, “at least one of each” will be interpreted to mean any combination the enumerated elements following the respective language, including combination of multiples of the enumerated elements. For example, “at least one of X, Y, and Z” will be construed to mean X only, Y only, Z only, or any combination of two or more items X, Y, and Z (e.g., XYZ, XZ, YZ, X). Throughout the drawings and the detailed description, unless otherwise described, the same drawing reference numerals are understood to refer to the same elements, features, and structures. The relative size and depiction of these elements may be exaggerated for clarity, illustration, and convenience. Unless otherwise stated, any reference to moving between two or more different positions should be construed as including moving in either direction from one position to another position or vice-versa.
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, a system 10 for opening and closing a closure of a vehicle is disclosed. The system 10 may react to a user input, which may be, for example, a touch or other pressure applied to the closure or the press of a button on the vehicle or on a remote device such as a key fob. The user input may also be gesture based and may be sensed by a camera located on the vehicle. The system 10 may then actuate the closure to move between its opened and closed positions or vice-versa. The system 10 may respond to small changes in the velocity of the closure as it is being opened or closed and may provide very precise control of the motion of the closure sufficient to provide haptic or touch feedback. In this way, the system 10 may enable a closure to operate in a power-assist mode in which the user may perceive the closure as having a very light weight.
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The output linkage 36 may be substantially or completely disposed within the body 28 of the vehicle, which may leave the area above and beside the tailgate 20 unobstructed, providing a cleaner, more attractive look and providing for easier access onto the tailgate 20 and into the vehicle when compared with prior art designs that include cables or linkages between the sides of the tailgate and the body of the vehicle. The system of the present invention may allow a tailgate 20 to be provided without a physical handle, allowing for a cleaner and more attractive style. It should be noted that the arrangement shown in
According to an aspect and as shown in
A stopper (not shown) may be attached to the cable 42 between the tailgate 20 and the driven pulley 40 for absorbing the force of an abuse load on the tailgate 20. The term “abuse load” includes any force beyond the weight of the tailgate 20 itself being moved in a gentle and controlled manner. An abuse load may include slamming the tailgate 20 toward its open or closed position, or any external weight placed on the tailgate 20 in any position, such as a person standing tailgate 20 or the weight of cargo placed or dropped upon the tailgate 20, such as when the cargo is loaded or unloaded from the vehicle. The cable 42 may include different segments with a first segment having a higher load carrying capacity and a second segment having a lower load carrying capacity and with the first segment being nearest to the tailgate 20 and the second segment being nearest to the driven pulley 40. In this way, the tailgate 20 with any abuse load may be supported by the first segment having a higher load carrying capacity, which may be transferred away from the second segment, such as through the stopper. The second segment having a lower load carrying capacity may also have characteristics that make it better for winding upon the driven pulley 40, such as a smaller diameter or a lower stiffness.
According to another aspect and as shown in
According to an aspect, the system 10 may further including a rear-view camera (not shown) having a field of view 65 behind the vehicle and configured to provide an image to a controller for object classification and motion detection. The rear-view camera may be configured to recognize gestures within the field of view 65 and to provide a signal for an actuator controller to operate the electric motor and selectively engage the clutch 38 to move the tailgate 20 between the open position and the closed position in response to a predetermined gesture.
According to an aspect, the system 10 may further include a pressure sensor 68 on the tailgate 20 to generate a signal used by the actuator controller to operate the electric motor and selectively engage the clutch 38 to move the tailgate 20 between an open position and a closed position in response to the touch of a user. Such a pressure sensor 68 may take the place of a traditional handle on tailgates 20 of the prior art and be located in the center of the tailgate. Alternatively, one or two of such sensors may be located on either end of the tailgate to enable easier operation of the tailgate when the center of the tailgate is obstructed, such as when a trailer is hooked to the vehicle or a rack is affixed to a trailer hitch on the vehicle.
In operation, the pressure sensor 68 may measure the force applied by a user and cause a first signal to be transmitted to signal the electric motor to rotate. The clutch 38 may also be engaged in response to a second signal generated in response to the force applied by a user as determined by the pressure sensor 68. The combination of the rotation of the electric motor and the engaging of clutch 38 causes the driven pulley 40 to rotate, which in turn winds-up the cable 42, lifting the tailgate 20. As the user follows the tailgate 20 with his hand, the magnetic force on the clutch 38 may be continuously adapted to maintain a predetermined force on the user's hand.
According to a further aspect, the system 10 may react to a user's application of force on the tailgate 20 without using a pressure sensor. For example, the system 10 may respond to the angular location of the tailgate 20, which may be sensed by an encoder. In this way, the system 10 may detect the external application of force as a difference from a typical force of the tailgate 20 including the force of gravity and forces resulting from motion at a given position and at a given velocity and/or acceleration. The system 10 may determine the typical force by reference to a calculated or predefined relationship, e.g. by reference to a look-up table, which may provide typical forces that result from a given angular location of the tailgate 20 and torque output of the clutch 38.
The system 10 may include anti-pinch functionality, which may cause the actuator controller to stop or to reverse direction of the closure in response to a detected obstruction while the closure is being opened or closed. Obstruction detection for such anti-pinch functionality may use the pressure sensor 68, feedback from the electric motor, feedback from the clutch 38, another sensor or sensors, or any combination thereof.
According to an aspect, and as shown in
The power actuation mechanism 136 may include a gearbox 132 to reduce the rotational speed from the motor 130. The motor 130 may be a compact motor with a high output speed, which may be, for example, 10,000 to 20,000 RPM, and more specifically may operate at a nominal speed of 15,000 RPM. The gearbox 132 may reduce the output speed of the motor 130 by a predetermined ratio, which may be, for example, a factor of 50, and thereby increase the output torque. The motor, together with the gearbox and the clutch, may collectively be called a power actuator 139.
The power actuation mechanism 136 may also include a clutch 138 to selectively couple the motor 130 to the leadscrew. The clutch 138 may be a high-bandwidth clutch 138 having a high dynamic response which may be, for example, greater than 10 Hz. More specifically, the clutch 138 may provide a dynamic response of 25 Hz or higher. The clutch 138 may be a high bandwidth clutch that can output a high bandwidth torque. The clutch 138 may be controllable by varying one or more properties of a fluid, which may be a magnetorheological (MR) fluid that varies in viscosity due to an applied magnetic field. The clutch 138 may be controlled by a high frequency pulse signal, such as a pulse width modulation (PWM) signal and may have a high bandwidth to quickly change the viscous drag up to a locked condition with the output fixed to rotate with the input. Such a high-bandwidth clutch 138 may isolate the output from the input such that rotational inertia of the motor 130 and/or the gearbox 132 is not transferred to the output and may greatly improve the haptic feedback for a user in moving the vehicle closure in a “power-assist” mode.
The clutch 138 may default in an unpowered state to an open or isolated condition. An alternative arrangement with a normally closed clutch is also feasible. The clutch 138 may allow the vehicle closure to be manually operated without being impacted by drag forces due to the motor 130 or the gearbox 132. With the clutch 138 in a fully activated, or locked condition, and with the motor 130 stationary, the power actuation mechanism 136 may function to hold or to lock the vehicle closure in a desired position. For example, the power actuation mechanism 136 may function to securely hold a tailgate 120 in the opened position which may prevent it from vibrating or bouncing as the vehicle is driven. The holding function of the power actuation mechanism 136 may provide an “infinite check” feature, allowing the closure, which may be a side door 116, to be stopped and held at any intermediate position between fully closed and fully opened. Such an “infinite check” feature may provide improved feel and functionality over fixed detents commonly used in current vehicles.
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Obviously, many modifications and variations of the present invention are possible in light of the above teachings and may be practiced otherwise than as specifically described while within the scope of the appended claims.
This PCT International Patent Application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/368,590 filed Jul. 29, 2016 entitled “Tailgate Operation System,” and U.S. Provisional Patent Application Ser. No. 62/510,027 filed May 23, 2017 entitled “Automatic Vehicle Closure System,” the entire disclosures of the applications being considered part of the disclosure of this application and hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US17/44553 | 7/29/2017 | WO | 00 |
Number | Date | Country | |
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62363071 | Jul 2016 | US |