The present invention relates to a vending machine capable of automatically vending an article using a mechanism, which operates using a force applied from a manual operation means without using electrical driving device.
The Japanese Utility Model Publication No. S57-9898, Japanese Utility Model Registration No. 3014387, Japanese Patent Laid-Open Publication No. H08-212438, and Japanese Patent Laid-Open Publication No. 2002-133492, disclose structures of vending machines for vending an article such as a toy contained in a plastic capsule without large angular portions on its surface in exchange of a predetermined number of coins. In these vending machines, an article selection mechanism or article moving mechanism, which is equipped with a rotating drum and a rotating disk, is disposed under an article stocker chamber containing the articles. The article selection mechanism randomly selects one of the articles stored in the article stocker chamber and moves the same to an article dispensing opening.
Patent document 1: Japanese Utility Model Publication No. S57-9898
Patent document 2: Japanese Utility Model Registration No. 3014387
Patent document 3: Japanese Patent Laid-Open Publication No. H08-212438
Patent document 4: Japanese Patent Laid-Open Publication No. 2002-133492
When vending articles contained in a case having an aspheric outer shape like a box-shaped case or a case having a spherical outer shape using a structure of a conventional vending machine, since the case does not rotate freely, articles get stuck in an article selection mechanism or article moving mechanism, there arises such a problem that articles are hardly guided to an article dispensing opening smoothly. Also, when articles are contained in a recyclable paper case in place of a plastic capsule which cannot be recycled, there arises such a problem that the paper case may be deformed in an article stock chamber of a conventional apparatus.
An object of the present invention is to provide a vending machine that converts a force, which is applied from a manual operation means, into electric power and operates by using the electric power as a source of power.
Another object of the present invention is to provide a vending machine capable of reliably collecting coins.
A further object of the present invention is to provide a vending machine capable of reliably carrying out dispensing operation of articles and collecting operation of coins with a simple arrangement.
Still another object of the present invention is to provide a vending machine capable of various displays requiring electricity such as voice indication or the like without using commercial power.
A vending machine of which improvements the present invention aims at comprises an article stocker that stores a plurality of articles, an article moving mechanism that moves at least one of the plurality of articles stored in the article stocker into an article guide path, a manual operation means that is manually driven, and a drive force generation/transmission mechanism that generates a drive force by utilizing a force applied from the manual operation means and transmits the drive force to the article moving mechanism as an operation source.
The shape of a case for the articles are arbitrary, for example, spherical, columnar, or box-like. The manual operation means may be anything that applies a drive force with a manual operation, for example, a lever type, dial type or rotary type. The coins required for purchasing articles may be genuine coins or substitute coins such as medals or other disk-shaped members that can be used as a symbol of economic value in a location where the vending machine is installed.
In the present invention, the drive force generation/transmission mechanism includes a generator that generates electric power by utilizing a force applied from the manual operation means and a motor driven by the electric power generated by the generator. The article moving mechanism is constructed to operate by utilizing the output of the motor as an operation source. Not only a single generator but also a plurality of generators may be used. Also, it is needless to say that a plurality of motors may be used in accordance with the number of the article stockers and the arrangement of the article moving mechanism.
According to the present invention, since the motor is driven by utilizing the electric power obtained by rotating the generator by means of the force applied from the manual operation means, the arrangement of the drive force generation/transmission mechanism is simpler than that ever. Therefore, the vending machine can be designed more easily. In addition, even when the number of the article stockers increases, the arrangement of the drive force generation/transmission mechanism is not complicated. Also, since the vending machine is provided with the generator, electrical and voice indication is achieved without using commercial power.
When there is an extra output of the generator, a part of the output may be stored in a rechargeable secondary battery or capacitor. When there is no extra output of the generator, a part of the electric power necessary for displaying may be supplemented by using a primary battery.
Further, when the capacity and the number of the generators are increased, since the load of the manual operation means become larger, a large force is required for driving the manual operation means. Therefore, in such a case, the manual operation means includes a rotary member that rotates about a rotating shaft and a handle section provided at the rotary member, which is driven to rotate the rotary member. The drive force generation/transmission mechanism may include an accelerating mechanism that causes the rotating shaft of the generator to rotate at a higher speed than that of the rotary member by utilizing the rotation of the rotary member. By adopting such arrangement, the production of electricity of the generator can be easily increased.
Even when a plurality of article stockers (n article stockers: n is an integer of 2 or more) are provided, a single article guide path is preferably provided for them. In this case, the drive force generation/transmission mechanism includes a generator that generates an electric power by utilizing a force applied from the manual operation means, n motors that are selectively driven by utilizing the electrical power generated by the one generator, and an motor selection/drive device that drives only one of the motors, which is selected when the manual operation means is operated (selection indicated by inserting coins or the like). The drive force generation/transmission mechanism selectively transmits the output of the n motors, as the operation source, respectively to the n article moving mechanisms correspondingly provided for the n article stockers. Further, each of the n article moving mechanisms moves in to the article guide path one article selected from the plurality of articles stored in the corresponding article stocker, being driven by the drive force transmitted from the corresponding motor included in the drive force generation/transmission mechanism.
As described above, even when the kind of articles or the storing capacity for the articles is increased by using the plurality of article stockers, only a required motor is driven by using motor selection/drive device. Therefore, even when the output of the generator is small, the article can be taken out of the plurality of article stockers.
The drive force generation/transmission mechanism preferably include n coin collecting devices corresponding to the n article stockers for collecting a required number of coins for dispensing the article. The motor selection/drive device is constructed to select the motor corresponding to the coin collecting device into which the required number of coins are inserted and only the selected motor is supplied with the electric power from the generator. By associating the completion of coin insertion with the drive of the motor as described above, only the required motor is reliably driven to dispense the article. Thus, the energy can be saved.
The coin collecting device is constructed to collect the inserted coins after the article has been moved into the article guide path by the operation of the article moving mechanism. With the arrangement as described above, it is possible to prevent such a problem that the inserted coins are collected without dispensing the article.
Also, the motor selection/drive device is preferably arranged as described below. When the required number of coins are inserted in a plurality of coin collecting devices, the timing of starting to drive each of the plurality of motors corresponding to the plurality of coin collecting devices may preferably be set differently to prevent two or more articles from being moved into the article guide path at almost the same timing due to the operation of the plurality of article moving mechanisms. With the arrangement as described above, since the plurality of motors are prevented from being activated at the same time, such a situation can be avoided that the plurality of articles are dispensed simultaneously from the plurality of article stockers into the article guide path and the articles get stuck inside the article guide path.
The coin collecting device is preferably constructed to permit the inserted coins to be reset only when the article moving mechanism is at the operation start position. With the arrangement as described above, since the coins are prevented from being reset while the article is being dispensed, even when the reset operation is made while operating the manual operation means, the reset operation does not function. Therefore, such an unfavorable situation can be avoided that the article is dispensed, and at the same time coins are returned by the reset operation.
The article moving mechanism may include a rotating shaft having an axis line that coincides with a center line of the article stocker and driven to rotate by the drive force to rotate the article stocker, a first moving mechanism that moves the article to a predetermined position from the article stocker, which is rotated as the rotating shaft rotates, and a second moving mechanism that moves the article, which has been moved to the predetermined position in the article guide path as the rotating shaft rotates. By constructing the article moving mechanism of the first and second moving mechanism as described above, the article can be moved into the article guide path smoothly and easily in accordance with the movement of the one rotating shaft.
One embodiment of a vending machine according to the present invention will be described in detail by referring to the accompanying drawings.
As detailed in
In the upper half portion of the storage case 3, side walls 8 of the storage case 3 are constituted by a transparent or translucent material so that main portions of the article stockers 27-33 described later can be seen from outside the storage case 3. Further, the main portions of the article stockers 27-33 are also constituted by a transparent or translucent material. With this arrangement, the article stockers 27-33 can be seen from the outside, thereby allowing the remaining articles to be checked. Thus, the timing for replenishment of the articles can easily be determined. This arrangement, namely, allowing the articles to be seen from the outside, also motivates the consumers to buy them.
The manual operation means 9 may simply be anything can apply a drive force by the manual operation. In this example, a rotary operation means is employed.
The generator 45 is mounted onto a front side frame member 47. As shown in
In this embodiment, the gear 39 and the small gear 41 jointly constitute an accelerating mechanism that causes the rotating shaft of the generator 45 to rotate at a higher speed than that of the rotary member 35 as the rotary member 35 is turned. The accelerating mechanisms 39, 41, the generator 45, the motors 49-55, the gears 57a-57d and the gears 59a-59d jointly constitute a drive force generation/transmission mechanism which utilizes a force applied from the manual operation means 9 to generate a drive force and transmits the drive force to the article moving mechanisms 63, 65, 67, 69.
Next, by referring mainly to
The relation among the article stockers 27-33, the upper partition wall 81 and an upper through-hole 85 formed in the upper partition wall 81 are described as follows: the weight of the articles received in the article receiving paths 73a-73d is entirely supported by the upper partition wall 81 until article passes through the upper through-hole 85 and falls onto a lower partition wall 83. In this arrangement, all the weight of the articles in the article receiving paths is supported by the upper partition wall 81. Thus, the rotating shafts 61a-61d can be prevented from being subjected to an excessive force. Further, since the weight of the articles situated above an article being moved is borne by the upper partition wall 81, the article that has landed on the lower partition wall 83 is prevented from being subjected to excessive force and thus can be placed smoothly into the guide path.
Each of the article moving mechanisms 63, 65, 67, 69 (
In this example, as the first moving mechanism for the article moving mechanisms 63, 65, 67, 69, a free fall type moving mechanism is used. More specifically, the first moving mechanism comprises the upper partition wall 81 and the lower partition wall 83 that are disposed below the article stockers 27-33, vertically spaced from each other and extend perpendicular to the rotating shafts 61a-61d. The first moving mechanism also comprises those portions of the separation walls 79a-79d that are exposed in the gap g. The upper partition wall 81 is formed with the upper through-hole 85 through which one article is allowed to fall from one of the article receiving paths onto the lower partition wall 83 while the article stockers 27-33 are rotating about the rotating shafts 61a-61d. The shape and position of the upper through-hole 85 are determined so that, when the rotating shafts 61a-61d are at rest at a rotation start position, the articles are prevented from falling from the article receiving paths into the upper through-hole 85. This arrangement can therefore prevent the articles from falling from the upper through-hole 85 onto the lower partition wall 83 during standby even if the vending machine is applied with external vibrations.
The second moving mechanism is preferably a rotary moving mechanism. The rotary moving mechanism is disposed between the upper partition wall 81 and the lower partition wall 83 and rotates together with the rotating shafts 61a-61d to put the article, which has fallen onto the lower partition wall 83, into the guide path 71. More specifically, as best shown in
The lower partition wall 83, as shown in
In this arrangement, once it falls from the upper through-hole 85 formed in the upper partition wall 81 onto the lower partition wall 83, the article is not affected by the movement of the article stockers. The rotary moving mechanism can also move the article on the lower partition wall 83 into the guide path without being affected by the article stockers located above the upper partition wall 81. Since the article is not affected by the presence of other articles as it is put into the guide path 71, a plurality of articles may get stuck and fail to be dispensed less frequently.
The distance between the upper partition wall 81 and the lower partition wall 83 is determined so that articles situated above the one that has fallen onto the lower partition wall 83 are prevented from entering into the upper through-hole 85 by the presence of the fallen article. In other words, the upper partition wall 81 and the lower partition wall 83 are spaced so that, with one fallen article occupying the space between the upper partition wall 81 and the lower partition wall 83, other stacked articles can slide down from above the fallen one onto the upper partition wall 81. The edge of the upper through-hole 85 is tapered so that the articles situated above the one that has fallen onto the lower partition wall 83 can smoothly slide onto the upper partition wall 81.
The article moving mechanisms 63-69 are provided one for each of four article guiding portions. The upper partition wall 81 and the lower partition wall 83, however, are provided commonly for these article moving mechanisms. In this embodiment, therefore, the arrangement is very simple.
As shown in
In this embodiment, the article stockers 27-31 are each constructed as a removable unit. As the article stockers 27-31 are moved close to the rotating shafts 61a-61d of the article moving mechanisms, the article stockers and the article moving mechanisms work in concert with each other. When the article stockers 27-31 are moved away from the rotating shafts 61a-61d of the moving mechanisms, they no longer work in concert with each other.
As shown in
The coin holding portion 105 is arranged so that one of its ends is situated lower than the other end and that the required number of coins are all held erect (namely, the diameter of the coin runs parallel to a vertical direction) and arranged side by side from one end of the coin holding portion toward the other. This arrangement produces a component of gravity acting on the coins that tends to move the coins downward. Thus, the state of contact between two adjoining coins can be kept in good condition at all times by taking most of the gravity acting on the coins. More specifically, the coin holding portion 105 includes two plate members 111, 113 spaced apart in a thickness direction and a surface 115 opposing a bottom opening of the two plate members 111, 113. The opposing surface 115 is provided by a part of an inner circumferential surface 121 of a large through-hole 119 that is formed in a base body 117 to penetrate the base body in the thickness direction of the base body. When held in the coin holding portion 105, the coins are situated between the two plate members 111, 113 with their outer circumferential portions in contact with the opposing surface 115. The two plate members 111, 113 are arranged so that they can be swung forward and backward relative to their upper edge portions through a hinge mechanism 119.
In this coin collecting device 101, the coin holding portion 105 is constructed so that coins held in line in the coin holding portion 105 are electrically connected in series. A first electrode 121 in contact with a coin situated at one end of the row of coins (at the lower end of the coin holding portion 105) is provided in the coin holding portion. A second electrode 123 in contact with a coin situated at the other end of the coin row (at the higher end of the coin holding portion 105) is also provided in the coin holding portion 105. By checking whether or not an electric current flows between the first electrode 121 and the second electrode 123, it is decided that insertion of the required number of coins is completed. In an example of this decision method, a switch may be used that turns on when electricity flows between the first electrode 121 and the second electrode 123. On the condition that this switch is on, it may be decided that the required number of coins have completely been thrown in. It is also possible to construct the switch by using the first electrode 121, the second electrode 123 and the required number of coins (namely, the required number of coins are used as a movable contact, and the first electrode 121 and the second electrode 123 as a fixed contact).
The first electrode 121 is situated to contact an upper circumferential portion of the coin located at one end (lower end) of the coin holding portion 105, and the second electrode 123 is situated to contact a lower circumferential portion of the coin located at the other end (higher end) of the coin holding portion 105. More specifically, the second electrode 123 has its electrode surface on the opposing surface 115. The first electrode 121 is constructed as a pin-shaped electrode piercing through the two plate members 111, 113. The first electrode 121 of a pin-shaped construction can be used not only as a current detection electrode but also as a stopper for coins entering into the coin holding portion 105. Thus, the first electrode 121 can be used as a means for determining the number of coins required. That is, the first electrode 121 can be changed in its mounting position, being selectively inserted into one of through-holes 131a-131d of the plate member 111 and one of through-holes 133a-133d of the plate member 113 (the latter through-holes oppose the through-holes 131a-131d in the direction of thickness of the plate members 111, 113), thereby constituting a means for determining the number of coins required. In this case, an electrode holding structure 139 having an electrode holder 137 to hold the pin-shaped first electrode 121 is constructed so that, when the two plate members 111, 113 swing toward the coin collecting side, the electrode holder 137 also swings along with the two plate members 111, 113. As described above, the pin-shaped first electrode 121 constitutes a means for determining the number of coins entering between the two plate members. With this arrangement, the first and second electrodes 121, 123 do not hinder the passage of coins entering into the coin holding portion 105. Also when the coins are discharged from the coin holding portion, these electrodes rarely become a hindrance, thus facilitating the structural design.
The coin collecting mechanism that collects coins after discharging or dispensing an article is constructed so that, when the two plate members 111, 113 are swung to one side (in this example, toward the front side), the row of coins is brought out of alignment with the opposing surface 115 to drop down from between the two plate members 111, 113 into a coin box not shown. This construction allows the coins to fall and be collected securely only by the swing operation of the two plate members.
To realize the swing operation of the two plate members 111, 113, two solenoids (electromagnetically energized operation mechanisms) 125, 127 are arranged on both sides of the two plate members 111, 113. The solenoid 125 installed on the front side (on the side of the plate member 111) is a coin collecting solenoid, and the solenoid 127 installed on the rear side (on the plate member 113 side) is a reset solenoid. When the solenoid 125 is energized to pull up a piston member 126, the two plate members 111, 113 swing toward the front side. A connecting structure between a piston member 128 of the other solenoid 127 and the plate member 113 is constructed to cause the plate member 113 to swing rearward when the piston member 128 is pulled up. However, when the plate member 113 is swung forward, the connecting structure allows its swinging operation. If the purchaser wants the inserted coins returned and the solenoid 127 is energized, the piston member 128 of the solenoid 127 is pulled up to cause the two plate members 111, 113 to swing rearward. A connecting structure between the piston member 126 of the solenoid 125 and the plate member 111 is constructed to cause the plate member 111 to swing to the front side when the piston member 126 is pulled up. But when the plate member 111 is swung rearward, the connecting structure allows its swinging operation.
In this embodiment, to use the first electrode 121 as a means for determining the required number of coins, the base body 117 provided with the opposing surface 115 is formed with a slide groove 141 disposed below, and extending parallel to, the opposing surface 115. In the slide groove 141, a part of the electrode holding structure 139 is slidably fitted. Further, between the slide groove 141 and the opposing surface 115, a plurality of positioning grooves or recesses 143a-143d are formed to extend at intervals along the slide groove 141. The electrode holding structure 139 is provided with a positioning portion (not shown) which is engaged in the positioning groove or recess 143a-143d. With this arrangement, simply sliding the electrode holding structure 139 along the slide groove 141 and fitting the positioning portion of the electrode holding structure 139 into one of the positioning grooves or recesses 143a-143d can easily position and secure the electrode.
In the coin collecting device 101, since an electric current does not flow between the first electrode 121 and the second electrode 123 through the coins unless the required number of coins exist in line in the coin holding portion 105, it is possible to easily and reliably decide when the required number of coins have been inserted. Particularly, when there is a forged coin made of other than a metal among the inserted coins, electric current does not flow. So, it is also possible to check if forged coins are thrown in. If the forged coins inserted are made of metal and a resistance of the forged coin metal differs from that of the genuine coins, a current value flowing between the first electrode and the second electrode (or an overall resistance) also differs. Therefore, measuring the current value (resistance value) can determine whether or not any forged metal coins are included in the coins thrown in.
Referring to the circuits of
According to the present invention, since the motor is driven by utilizing the electric power obtained by rotating the generator using the force applied from the manual operation means. Compared to the conventional arrangement, such an advantage is obtained that the arrangement of the drive force generation/transmission mechanism is simplified. Therefore, the vending machine can be designed easily. In addition, even when the number of the article stockers is increased, the arrangement of the drive force generation/transmission mechanism is not complicated. Further, since the generator is provided, there is such an advantage that electrical and voice indication become possible without using commercial power.
Number | Date | Country | Kind |
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2003-435962 | Dec 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2004/019560 | 12/27/2004 | WO | 00 | 6/28/2006 |
Publishing Document | Publishing Date | Country | Kind |
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WO2005/064556 | 7/14/2005 | WO | A |
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Number | Date | Country | |
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20070175915 A1 | Aug 2007 | US |