The present disclosure relates generally to operation of cold planer or road milling machines. More particularly, it relates to operation of control of fluid spray during machine operations.
During road resurfacing, at least a portion of the upper surface of the roadway is removed by specialized equipment to allow a new layer of asphalt to be deposited. A cold planing operation, which may also be referred to as a milling operation, asphalt milling, a plunge cut operation, or profiling, can be carried out at various depths into the road surface. Typically, the asphalt removed from the upper surface is collected for recycling. Cold planing may also be used to control heights and clearances of other road structures, such as curb reveals, manhole and catch basin heights, shoulder and guardrail heights, overhead clearances, and the like in both finished and unfinished road surfaces.
A typical cold planing machine that performs such operations includes a rotating drum encased in a housing, the drum being used for removing or grinding the road surface. The housing prevents debris removed from the road surface from scattering. Further, design of the housing facilitates in transport of the debris for collection. For example, a conveyer system adjacent to the housing collects the road debris at one end of a conveyer belt and ejects the debris to a collection truck at the opposite end of the conveyer belt.
One such planing operation is milling, where the cold planer machine is advancing down the road, and the rotating drum is at a height low enough to interact with the road surface. During such a milling operation, the cold planer machine removes the desired thickness from the road surface as it progresses down the road. Another such planing operation is a plunge cut operation, where the cold planer machine is stationary (e.g., not translating forward or backward), the drum is rotating and being lowered into the road surface. During such a plunge cut operation, the surface of the roadway at one location is removed as the rotating drum is lowered into the road surface.
During the operations removing the road surface, the cold planer machine utilizes fluid spray for lubrication of the rotating drum as it interacts with the road surface and to minimize dust creation. The fluid, such as water, is typically carried onboard the cold planer machine in an onboard retention tank. Excessive use of fluid results in more frequent needs to refill the onboard retention tank and waste of fluid. On the other hand, underuse of fluid spray during operations may result in inadequate lubrication of the drum and excessive dust formation.
U.S. Pat. No. 9,371,618 discloses systems and methods for cold planer spray systems. In particular, the '618 patent discloses operations of pump signals and manifold operations in implementing spray control during cold planer operations. However, there is still a need for automatic water spray milling for cold planer operations.
In accordance with an aspect of the disclosure a cold planer machine is provided. One such cold planer machine includes a frame, a ground engaging member adapted to interact with a road surface, and a retracting vertical actuator system disposed between the frame and the ground engaging member to raise and lower the frame. The machine includes a housing with a vertical wall movable relative to the frame and a bottom edge that abuts the road surface. A position detector is configured to determine a relative vertical distance between the vertical wall and the frame. A drum is enclosed within the housing and arranged to rotate about a drum axis. The drum is connected to the frame and configured to plane the road surface during operation. A spray bank is disposed inside the housing and is arranged to spray a fluid directed at the drum. The cold planer machine also includes a controller configured to actuate fluid spray via the spray bank based at least in part on determining that the relative vertical distance is above a first threshold height value.
In another aspect of the disclosure a cold planer machine includes a frame and a ground engaging member adapted to interact with a road surface and support the frame. The ground engaging member is configured to advance the cold planer machine in response to activation of a drive motor. The cold planer machine also includes a retracting vertical actuator system disposed between the frame and the ground engaging member to adjust a vertical height of the frame above the road surface, a housing including a first side plate having a bottom edge and a position-sensing hydraulic cylinder system configured to output a position measurement. In a float mode, the position-sensing hydraulic cylinder system allows the bottom edge to abut against the road surface. A drum is enclosed within the housing and is arranged to rotate about a drum axis. The drum is connected to the frame and configured to plane the road surface during operation. A spray bank is disposed in the housing, the spray bank includes at least one nozzle arranged to spray a fluid directed at the drum. A controller is configured to determine a relative height position and a relative rate of height change between the first side plate and the frame and to actuate fluid spray via the spray bank based at least in part on a determination that the cold planer machine is performing a milling operation or a plunge cut operation. The determination that the cold planer machine is performing the milling operation is determined at least in part on the drive motor being activated and the determined relative height position being greater than a first threshold height value. The determination that the cold planer machine is performing the plunge cut operation is determined at least in part on the drive motor being secured and the determined rate of height change of the first side plate being greater than a first threshold rate.
Yet another aspect of the present disclosure is provided in a method. The method includes: controlling a height of the cold planer machine above a road surface with a retracting vertical actuator system disposed between a ground engaging member adapted to interact with the road surface and a frame, the ground engaging member is configured to advance the cold planer machine in response to activation of a drive motor; operating a position-sensing hydraulic cylinder system on a side plate in a float mode, the side plate being a vertical wall of a housing mounted to the frame and having a bottom edge that abuts with the road surface when the position-sensing hydraulic cylinder system is operating in the float mode, the housing including a drum enclosed within the housing and attached to the frame, the drum arranged to rotate about a drum axis to plane the road surface during operation; determining a relative vertical distance between the side-plate bottom edge and the frame based at least in part on a position measurement from the position-sensing hydraulic cylinder system; determining a rate of change of the relative vertical distance; and determining that the cold planer machine is planing the road surface by performing either one of a milling operation and a plunge cut operation.
In such a method, the determination that the cold planer machine is performing the milling operation is determined at least in part on the drive motor being activated, the position-sensing hydraulic cylinder system operating in the float mode, and the determined relative vertical distance corresponds to a bottom of the drum being below the side-plate bottom edge. Further, the determination that the cold planer machine is performing the plunge cut operation is based at least in part on the drive motor being secured, the position-sensing hydraulic cylinder system operating in the float mode, and the determined rate of change of the relative vertical distance is greater than a velocity threshold value. Responsive to determining that the cold planer machine is planing the road surface, a spray system is actuated. The spray system is disposed in the housing and includes at least one nozzle arranged to spray a fluid directed at the drum.
These and other aspects and features of the present disclosure will be more readily understood upon reading the following detailed description when taken in conjunction with the accompanying drawings. Aspects of different embodiments herein described can be combined with or substituted by one another.
The present disclosure relates to fluid controls for a machine. In particular, to a fluid spray system for a cold planer machine. Although the present embodiments are described in the context of a fluid spray system for a cold planer machine, it should be appreciated that the spray systems and methods described are applicable to other machines and applications in which use of a secondary or working fluid, such as water, is conserved by accurate and automated control that depends on the operations performed by the respective machine.
Referring now to the drawings, in which like reference numerals represent like parts throughout the serial views,
The ground engaging member 104 is adapted to interact with the road surface 124. As such, it may include a track 106 that is driven by a drive motor 108. The drive motor 108 may be realized by a hydraulic motor or other similar type of motor as known by those with skill in the art. Further, the drive motor 108 may be configured to operate in two directions, causing the track 106 to operate in either a clockwise or counter-clockwise direction. Different ground engaging members 104 may operate independently of each other and at different speeds and directions to cause the cold planer machine 100 to maneuver forwards, backwards, and to turn.
The cold planer machine 100 may also include a retracting vertical actuator system 126 disposed between the frame 102 and the ground engaging members 104. Each ground engaging member 104 may have a separate retracting vertical actuator 126 that raises and lowers the frame 102 according to the operational needs of the cold planer machine 100. Similar to the ground engaging members 104, each of the retracting vertical actuators 126 may operate independent from each other. For example, the two retracting vertical actuators 126 on the left side of the cold planer machine 100 may extend further than the two retracting vertical actuators 126 on the right side of the cold planer machine 100. This may cause a left-side of the cold planer machine 100 to be higher above the road surface 124 than the right side of the cold planer machine 100. Such operations may be used to align the drum axis 156, and thus the bottom of the drum 122, with the road surface 124 for even planing or sloped planing of the road surface 124.
Operation of the cold planer machine 100 may be carried out remotely or locally by an operator portion 110. From the operator portion 110, an operator may manipulate various machine control devices such as one or more steering devices 112, a control panel 114 that includes various control switches, and the like. A remote operator may be in communication with the cold planer machine 100 and perform all of the control aspects that a local operator would perform at the operator portion 110.
The frame 102 further supports an engine and an onboard retention tank (not shown). The engine is connected to various mechanical, hydraulic, and electrical systems to operate various portions of the cold planer machine 100. The onboard retention tank may store working fluid, such as water, for use during operation of the cold planer machine 100.
For performing planing operations on the road surface 124, the cold planer machine 100 includes a drum 118 that is rotatably supported on the frame 102 and configured for powered rotation relative thereto about the drum axis 156 during operation. The drum 118 has a generally cylindrical shape, although other shapes are considered, and includes a plurality of cutting elements or teeth 120 that are disposed along an outer portion of the drum 118. The drum 118 includes a bottom 122 that is the closest portion of the drum to the road surface 124. The bottom of the drum 122 may also include the bottommost portion of the teeth 120.
The drum 118 is enclosed within a shield or housing 128. The housing 128 may include four substantially vertical walls: a left-side wall, a right-side wall, a front wall, and a back wall. As discussed throughout, the housing walls may be referred to as a vertical wall 160. The walls generally extend from the frame 102 to the road surface 124. A front wall 130 of the housing 128 includes an opening 132, through which an inlet portion of the conveyer system 134 extends. During drum rotation, road debris is flung by the drum 118 and transferred from the inlet portion of the conveyer system 134 upwards and to the right—as depicted by arrows in
Also depicted on the housing is a position detector 162. In the embodiment depicted in
To control dust, airborne debris, and to provide lubrication and cooling to the drum 118, a spray bank 200 is disposed within the housing 128. The spray bank 200 may be in fluid communication with a fluid source, such as the onboard retention tank, and may include at least one nozzle arranged to spray a fluid directed at the drum 118. The housing may also include additional spray banks (200a, 200b) spaced throughout the housing and also in fluid communication with the fluid source. The additional spray banks (200a, 200b) may be actuated as needed based on operations of the cold planer machine 100. Examples operations where additional fluid spray via the additional spray banks (200a, 200b) is desirable may include operations that produce a high amount of airborne debris, for example based on the type of road surface being worked on. In some embodiments, the controller 210 is configured to secure fluid spray after a determination that the cold planer machine is no longer performing a milling operation. In some such embodiments, fluid spray via the additional spray banks (200a, 200b) may be secured at the time that the cold planer machine makes the determination that the cold planer machine is no longer performing the planing operation and maintain fluid spray via the spray bank 200 until a time delay has elapsed.
Another example of an operation that additional fluid spray is desirable includes an operation that produces a high amount of heat. Such operations may be detected by a speed of advance of the cold planer machine during a milling operation (e.g., as determined by the operating speed of the drive motor 108) or the speed that the drum 118 is being inserted into the road surface 124 during a plunge cut operation (e.g., as determined by the rate of change of the relative vertical distance 164 between the frame 102 and the vertical wall 160). Such operations may be automatically detected and additional fluid spray, via the additional spray banks (200a, 200b) may be automatically actuated. Additionally, an operator may adjust operational settings for fluid spray flow at the control panel 114.
Further, the conveyer system 134 may also be equipped with a conveyer system spray bank 220. The conveyer system spray bank 220 generates fluid spray towards the material (e.g., road debris) being transported from the housing 128 out of the cold planer machine 100. Although not depicted, the secondary conveyer system 144 may also include spray banks similar to the conveyer system spray bank 220.
The drive motor 108 provides an input to the controller 210 related to the status of drive motor 108 operation. For example, if the drive motor 108 is activated and engaged, the drive motor 108 may provide activation status signals to the controller 210. Further, if the drive motor 108 is in neutral (e.g., not engaged) it may similarly provide status signals to the controller 210 indicating that the respective drive motor 108 is not advancing the cold planer machine 100. Each of the drive motors 108 in the respective ground engaging members 104 may provide individual status signals to the controller 210. The status signals may further include direction of operation, speed of activation, and the like. The controller 210 is configured to determine if the cold planer machine 100 is advancing based at least in part on the status signals received from the drive motor(s) 108.
The position detector 162 provides measurements to the controller indicative of a relative vertical distance between a vertical wall 160 on the housing 128 and the frame 102. In various embodiments, the position detector 162 provides raw distance measurements and the controller is configured to determine the relative distance. In other embodiments, the position detector 162 may be configured to provide the relative distance information directly to the controller 210. Further, the controller 210 may also determine or receive a rate of change of the relative distance measurements from the measurements received from the position detector 162.
In some embodiments, the controller 210 may be realized by one or many standard computer operating devices having a processor. The processor may include a local memory and be in communication with a main memory including a read-only memory and a random access memory via a communication bus. The random access memory may be implemented by Synchronous Dynamic Random Access Memory (SDRAM), Dynamic Random Access Memory (DRAM), RAMBUS Dynamic Random Access Memory (RDRAM) and/or any other type of random access memory device. The read-only memory may be implemented by a hard drive, flash memory and/or any other desired type of memory device.
The computing device may also include or be configured to communicate with an interface circuit, such as the user interface 115 or a remote user interface. The interface circuit may be implemented by any type of interface standard, such as a wireless interface, an Ethernet interface, a universal serial bus (USB), and/or a PCI express interface. One or more input devices are connected to the interface circuit via a communication bus. The input device(s) permit an operator to enter data and commands into the processor. The input device(s) may be implemented by, for example, a keyboard, a keypad, a touch screen, a mouse, a track-pad, a trackball, a push-button, a toggle switch, and/or a voice recognition system. The input device(s) may include any wired or wireless device for providing input.
A visual display may also connected to the interface circuit. The visual display may be implemented by, for example, one or more display devices for associated data (e.g., a liquid crystal display, a cathode ray tube (CRT) display, and indicator lights) and may be combined or substituted by audible warnings and indications.
The computing device may be used to execute machine readable instructions. For example, the controller 210 may execute machine readable instructions to perform any of the methods or operations disclosed herein. For example, actuating spray via the spray bank based at least in part on determining that he relative vertical distance is above a first threshold height. In such examples, the machine readable instructions comprise a program for execution by a processor. The program may be embodied in software stored on a tangible computer readable medium such as a CD-ROM, a floppy disk, a hard drive, a digital versatile disk (DVD), a Blu-Ray™ disk, or a memory associated with the processor, but the entire program and/or parts thereof could alternatively be executed by a device other than the processor and/or embodied in firmware or dedicated hardware. Additionally, the controller 210 may be local to the cold planer machine 100 or be remotely located, but in communication with, the cold planer machine 100.
The spray system 204 includes a fluid source 201, fluid controls 202, and a spray bank 200. The spray system 204 is configured to transmit fluid from the fluid source 201 (e.g., the onboard retention tank, an external source) via the fluid controls 202 to the spray bank 200 for use in spraying the fluid during operation of the cold planer machine 100. As mentioned above, additional spray banks may further be connected to the fluid source 201, and the fluid controls 202 may be used to actuate spray flow through both the spray banks, the conveyer system spray banks, and the additional spray banks in response to receiving control signals from the controller 210. In some embodiments the fluid source 201 comprises a single fluid, such as water. In other embodiments, multiple different fluids may be used. For example, water may be stored in one onboard retention tank and a water additive may be stored in a separate onboard retention tank. Alternatively, fluid may be supplied from an external source and mixed with an additive stored in an onboard retention tank on the cold planer machine 100 before being directed to the spray banks for spray flow. The fluid controls 202 may be configured to mix the fluids from the different tanks in the desired proportions for the operations.
The fluid controls 202 control aspects of actuation of fluid flow from the fluid source 201 to the spray bank 200. In some embodiments, the fluid is also directed to additional spray banks (200a, 200b) or the conveyer system spray bank 220, or other spray banks or fluid connections used throughout the cold planer machine 100 by the fluid controls 202. Various components of the fluid controls 202 may also include components used in the pressurization and flow control of fluid throughout the cold planer machine 100. In one exemplary embodiment, a pump is activated to transport fluid from the fluid source 201 to the spray bank 200. Control of fluid flow may be realized by different valves (e.g., throttle valves, flow control valves, check valves, ball valves, and the like.) The various valves may be solenoid operated, hydraulically operated, or the like, and operate in response to control signals received from the controller 210.
In another exemplary embodiment, the fluid controls 202 includes an air compressor that pressurizes an overhead space in the onboard retention tank, and flow control valves limit/restrict or permit flow of the pressurized fluid to the various spray banks. In such an embodiment, the controller 210 may control operation of the air compressor to maintain proper pressure in the onboard retention tank and also control operation of various valves controlling the flow of the fluid. In yet another exemplary embodiment, pressurized fluid from an external source is provided to the cold planer machine 100, and different control valves associated with each of the spray banks limit/restrict or permit flow from the pressurized external fluid source to the spray bank. Other methods and systems for actuating spray flow by the controller 210 are also envisioned by the inventors.
In some embodiments, the drum 118 is fixed to a set height in relation to the frame 102. Thus, when the frame 102 is raised, lowered, or tilted, the drum 118 is raised, lowered, or tilted an equal amount as the frame 102. The housing 128 includes a vertical wall 160 that is movable relative to the frame 102. The vertical wall 160, in some operational modes, abuts against the road surface 124. Thus, when the frame 102 is raised, the vertical wall 160 may stay resting on (e.g., abut against) the road surface 124. The position detector 162 is configured to determine the relative vertical distance 164, or a relative height measurement, between the vertical wall 160 and the frame 102. As depicted in
As seen in
The right side of the housing 128 includes the vertical wall 160-R, with the relative vertical distance between the vertical wall 160-R and the frame 102 being determined at least in part by the position-sensing hydraulic cylinders 162a and 162b. The position-sensing hydraulic cylinder 162a is attached to the frame 102 at a top portion and is attached to the rear of the vertical wall 160-R at a bottom portion. The position-sensing hydraulic cylinder 162b is attached to the frame 102 at a top portion and is attached to the front of the vertical wall 160-R at a bottom portion.
The rear of the housing 128 includes a rear mold board 172 that, similar to the vertical wall 160-R, includes the left-side position-sensing hydraulic cylinder 162c and the right-side position-sensing hydraulic cylinder 162d. However, it is envisioned that the rear mold board 172 may include just one position-sensing hydraulic cylinder. The rear mold board 172 is movable in relation to the frame 102, and the position-sensing hydraulic cylinders 162c, 162d may be used to determine a relative vertical distance between the rear mold board 172 and the frame 102. Although not depicted, the housing 128 may further include a left-side vertical wall (160-L) with a similar position detector 162.
In one embodiment, the position detector 162 is realized by the front position-sensing hydraulic cylinder 162b and the rear position-sensing hydraulic cylinder 162a. A top portion of the position-sensing hydraulic cylinder 162a is attached to the frame 102 at attachment point 168a. A bottom portion of the position-sensing hydraulic cylinder 162a is attached to the vertical wall 160 at the attachment point 166a. The front position-sensing hydraulic cylinder 162b is similarly attached at the attachment points 168b and 166b. The attachment points 166a, 166b, 168a, 168b may pivot to allow for variations of tilt of the frame 102 relative to the vertical wall 160.
The position-sensing hydraulic cylinders 162a and 162b may include respective hydraulic connections 163a, 163b and pistons 164a, 164b. When operating in a manual mode of operation, pressurized hydraulic fluid is provided to either side of the pistons 164a, 164b via the hydraulic connections 163a, 163b to cause the position-sensing hydraulic cylinder 162a, 162b to extend or retract and causing the vertical wall 160 to translate vertically either up or down. When operating in a float mode of operation, the pistons 164a, 164b are permitted to translate up and down based on the relative vertical distance between the frame 102 and the vertical wall 160. Typically, gravity keeps the vertical wall 160 abutting against the road surface 124 when the position-sensing hydraulic cylinders 162a, 162b are operating in a float mode. Extension of the retracting vertical actuator system 126 would raise the frame 102 and cause the position-sensing hydraulic cylinders 162a, 162b to further extend.
The various position-sensing hydraulic cylinders discussed herein are configured to provide, to the controller 210, either analog or digital electronic position feedback information from the cylinder that indicates the amount of rod extension throughout the range of stroke. These may be realized by cylinders with an in-cylinder linear displacement transducer (Internal LDT), an external LDT, or other similar technologies.
In another embodiment, the position detector 162 is realized by at least one light detection and ranging (LIDAR) sensor. For example, the LIDAR sensor 402a is affixed to the frame 102 and is configured to measure a height of the frame 102 above the road surface 124. The LIDAR sensor 402b is affixed to the vertical wall 160 and is configured to measure a height of the vertical wall 160 above the road surface 124. The distance measurements from the LIDAR sensors 402a, 402b may be provided to the controller 210 for use in determining the relative vertical distance 164.
In yet other embodiments, additional sensors (e.g., a gyroscope, an accelerometer) may be affixed to either the frame 102 or the vertical wall 160 in order to determine additional position information of components of the frame 102 or the vertical wall 160. For example, an accelerometer may be used to determine how fast the frame 102 or vertical wall 160 is being raised or lowered, and thus the rate of relative height change of the vertical wall 160 may be determined. A gyroscope may measure an angle of the vertical wall 160. Combined with a relative distance measurement from a position detector 162, such as the position-sensing hydraulic cylinder 162a, the relative height at any point along the bottom edge 171 may be determined. In some such embodiments with a LIDAR sensor 402, the vertical walls 160 may not include position-sensing hydraulic cylinders, but hydraulic cylinders or other methods to raise, lower, and reposition the vertical walls. In other embodiments, the position detector 162 may be realized by at least one of a string pot, a rotary device, a sonic sensor, or the like.
The vertical wall 160 includes a bottom edge 171 that may be realized by a skid 170. As the cold planer machine 100 operates to plane the road surface 124 beneath the drum 118, the skid 170 abuts against the road surface 124. The bottom of the drum 122 (which may be interpreted as the bottommost portion of machining tools, cutting elements, or teeth 120) first interacts with the road surface 124 near the position 302. Thus, it may be desirable to know the relative height of the bottom edge 171 at the position 302 (e.g., in proximity to the bottom of the drum 122) for use in determining when to actuate fluid spray. To further define the location of the position 302, in some embodiments, the vertical plane 300 intersects the drum axis 156 and the bottom of the drum 122. The vertical plane 300 extends further downward to intersect the bottom edge 171 at the position 302. The following
In a float mode of operation, the position-sensing hydraulic cylinders 162a, 162b are not positioned by hydraulic pressure via hydraulic connections 163a, 163b. Rather, the vertical wall 160 is allowed to move, or float, independent of the hydraulic pressure. Here, the vertical wall 160 abuts the road surface 124 and is lower than depicted in
During a plunge cut operation, such as depicted in
Similar to the depiction of the cold planer machine 100 of
In some embodiments, the controller 210 actuates and secures fluid spray from the spray bank 200 and the conveyer system spray banks 220 in a cascading method. For example, after detecting that either a milling operation or a plunge cut operation has commenced, the spray bank 200 in the housing 128 may actuate at a first time (e.g., as soon as the operation is detected by the controller 210) and the conveyer system spray bank 220 may be actuated at a second time that is after actuation of the spray bank 200. Thus, fluid spray is initially actuated within the housing 128 as soon as the road surface planing operation starts, but spray to the conveyer system 134 is delayed as it may not be needed until a short time later (e.g., 1-5 seconds after fluid spray in the housing is actuated) when the road debris is transported up via the conveyer system 134. Further, embodiments with the secondary conveyer system 144 may also be equipped with conveyer system spray banks that actuate at an even later time than the conveyer system spray banks 220. Finally, securing of spray flow through the various spray banks may likewise be staggered, with the spray bank 200 within the housing securing first, followed by fluid spray being secured to the conveyer system 134 and secondary conveyer system 144 at later times.
While the above different views of
In some embodiments, detecting that a milling operation is occurring includes the spray system 204 operating in an automatic mode, the drive motors 108 being on and operating in a forward mode. Further, any one of the left side plate, the right side plate or the mold board relative height positions may be greater than a first threshold value. In yet another embodiment, detecting that a milling operation may only be based on the positions of the left side plate and the right side plate without detecting the position of the mold board. In such embodiments, fluid spray may be actuated immediately after determining that the milling operation is occurring. In some such embodiments, the vertical wall 160 may be operating in either a manual mode or a float-mode.
After detecting that the conditions for a milling operation are no longer present, the controller 210 may secure spraying. For example, the controller 210 may secure spray flow after a time delay (e.g., a time delay between 0.5 to five seconds) after determining that a milling operation is no longer occurring.
In some embodiments, detecting that a plunge cut operation is occurring includes the spray system 204 operating in automatic mode and the drive motors 108 being on but in neutral (e.g., not advancing the machine). Further, any one of the left side plate, the right side plate or the mold board positions may be decreasing greater than a first threshold rate. Responsive to determining that the plunge cut operation is occurring, the spray system 204 may actuate spray flow immediately.
After detecting that the conditions for a plunge cut operation are no longer present, the controller 210 may secure spraying. In one embodiment, the controller 210 may secure spray flow after a time delay (e.g., a time delay greater than the time delay for securing spray flow after a milling operation) after determining that a plunge cut operation is no longer occurring.
In general, the present disclosure may find applicability with cold planer machines for any number of industrial settings. For example, the teachings of this disclosure may be employed in road and highway resurfacing applications, although other uses are certainly possible. By utilizing the systems and methods disclosed herein, the cold planer machine 100 may implement automatic fluid spray during planing operations.
At 1302, the height of the cold planer machine is controlled above a road surface via a retracting vertical actuator system disposed between a ground engaging member and the frame. The ground engaging member is adapted to interact with the road surface and advance the cold planer machine in response to activation of a drive motor.
At 1304, a position-sensing hydraulic cylinder system on a side plate is operating in a float mode. The side plate is a vertical wall of a housing mounted to the frame, and includes a bottom edge that abuts with the road surface when the position-sensing hydraulic cylinder system is operating in the float mode. The housing includes a drum enclosed within the housing and attached to the frame. The drum is arranged to rotate about a drum axis to plane the road surface during operation.
At 1306, a relative vertical distance between the side-plate bottom edge and the frame is determined based at least in part on a position measurement from the position-sensing hydraulic cylinder system. At 1308, a rate of change of the relative vertical distance may be determined.
At 1310-1 and 1310-2, a determination that the cold planer machine is planing the road surface is based at least in part on the detecting that the cold planer machine is performing either one of a plunge cut operation or a milling operation.
At 1310-1, the determination that the cold planer machine is performing the milling operation is determined at least in part on the drive motor being activated (e.g., advancing the cold planer machine), the position-sensing hydraulic cylinder system operating in the float mode, and the determined relative vertical distance corresponds to a bottom of the drum being below the side-plate bottom edge (e.g., exceeding a threshold height). Responsive to determining that the cold planer machine is performing a milling operation, spray flow may be actuated at 1312.
At 1310-2, the determination that the cold planer machine is performing the plunge cut operation is based at least in part on the drive motor being secured (e.g., not advancing the cold planer machine), the position-sensing hydraulic cylinder system operating in a float mode, and the determined rate of change of the relative vertical distance being greater than a threshold rate. Responsive to determining that the cold planer machine is performing a plunge cut operation, spray flow may be actuated at 1312. Otherwise, the method 1300 may repeat.
At 1312, responsive to determining that the cold planer machine is planing the road surface, a spray system is actuated. The spray system is disposed at least in part in the housing and includes a nozzle arranged to spray a fluid directed at the drum. Further, the spray system may include additional spray bank within the housing and spray banks along a conveyer system of the cold planer machine.
After determining that the cold planer machine is no longer performing a planing operation, the fluid spray may be secured automatically. In some embodiments, the fluid spray is secured after a first time delay after detecting that a milling operation is secured and that a plunge cut operation has not commenced. Fluid spray is secured after a second time delay after detecting that a plunge cut operation has secured and that a milling operation has not commenced. The second time delay may be longer than the first time delay. In some embodiments, the first time delay is between 0.5 seconds and 4.5 seconds and the second time delay is between five (5) seconds and ten (10) seconds, thus permitting spray to be actuated for a longer period after a plunge cut than after a milling operation.
It will be appreciated that the foregoing description provides examples of the disclosed system and technique. However, it is contemplated that other implementations of the disclosure may differ in detail from the foregoing examples. All references to the disclosure or examples thereof are intended to reference the particular example being discussed at that point and are not intended to imply any limitation as to the scope of the disclosure more generally. All language of distinction and disparagement with respect to certain features is intended to indicate a lack of preference for those features but not to exclude such from the scope of the disclosure entirely unless otherwise indicated.
Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within a range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context.
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