The invention generally relates to automatically-reloading air guns and their operation, and particularly to automatically-reloading air guns that are operable with a fixed barrel and methods for their operation.
Air guns typically shoot a projectile, such as a pepper ball, paintball, BB, or other generally similar projectile (sometimes referred to herein as a “round”). The projectile is fired from a chamber at a rear end of a barrel, through the barrel, and then out the front end of the barrel by means of releasing an amount of a compressed gas to propel the projectile through the barrel. The term “air gun” is commonly used to refer to a gun that propels a projectile by releasing an amount of compressed air or carbon dioxide (CO2), but other compressible gases may be used and the term “air” will sometimes be used herein simply as a matter of convenience. The compressed air is typically released by actuating a trigger assembly, such as by pulling a finger trigger to “fire” the projectile from the air gun. In some conventional air guns, when the gun is fired, the barrel cycles (“barrel cycling”) by moving linearly forward due to the pressure of the released gas (“blowback”) and then returns backward due to the force of a return spring. This barrel cycling is intentionally used and designed to load the next round from a magazine or other supply of rounds so as to provide an automatic reloading action, leading to such guns sometimes being referred to as automatically-reloading air guns. However, such barrel cycling reduces the accuracy of the gun, especially when a fired round is immediately followed by a second round. Accuracy is particularly important if the projectile is a pepper ball being fired in self-defense at an aggressor.
Therefore, it would be desirable to have an air gun that can provide an automatic reloading action that does not utilize a recycling barrel to improve the accuracy of the gun.
The intent of this section of the specification is to briefly indicate the nature and substance of the invention, as opposed to an exhaustive statement of all subject matter and aspects of the invention. Therefore, while this section identifies subject matter recited in the claims, additional subject matter and aspects relating to the invention are set forth in other sections of the specification, particularly the detailed description, as well as any drawings.
The present invention provides, but is not limited to, automatically-reloading air guns to methods for their operation, including firing and using such an automatically-reloading air gun.
According to a nonlimiting aspect, an automatically-reloading air gun includes a frame, a firing chamber disposed in the frame to receive a projectile, a firing piston slidably carried by the frame and disposed at a rear end of the firing chamber, a release mechanism shiftable between an engaged position that retains the firing piston in a retracted position behind the firing chamber and a disengaged position that allows the firing piston to move forwardly into the firing chamber to an extended position, a return spring that urges the firing piston toward the retracted position, a barrel fixedly carried by the frame at a front end of the firing chamber, and a vent aperture through the frame and in fluid communication with the firing chamber. Actuation of the release mechanism from the engaged position to the disengaged position allows a charge of a compressed gas behind the firing piston to slide the firing piston forward into the firing chamber to force a projectile in the firing chamber into the barrel. The compressed gas exhausts out of the vent aperture from the firing chamber when the firing piston is in the extended position. The return spring slides the firing piston rearwardly to the retracted position after the compressed gas has been sufficiently exhausted from the firing chamber to enable a new projectile to be automatically reloaded into the firing chamber.
According to another nonlimiting aspect, a method of firing the automatically-reloading described above includes providing a charge of a compressed gas behind the firing piston, shifting the release mechanism from the engaged position to the disengaged position to allow the charge of compressed air to force the firing piston forward into the firing chamber without sliding the barrel relative to the frame, exhausting at least a portion of the compressed air from the firing chamber through the vent aperture when the firing piston is disposed in the extended position, and sliding the firing piston rearwardly to the retracted position with the return spring after at least the portion of the compressed air has been exhausted through the vent aperture.
According to yet another nonlimiting aspect, a method of using the automatically-reloading described above includes visually determining if a projectile is disposed in the firing chamber by looking through the vent aperture.
Technical aspects of air guns and methods having features as described above preferably include the ability to provide a more accurate system for firing pepper balls and/or other projectiles than conventional air guns.
These and other aspects, arrangements, features, and/or technical effects will become apparent upon detailed inspection of the figures and the following description.
The intended purpose of the following detailed description of the invention and the phraseology and terminology employed therein is to describe what is shown in the drawings, which include the depiction of one or more nonlimiting embodiments of the invention, and to describe certain but not all aspects of what is depicted in the drawings. The following detailed description also identifies certain but not all alternatives of the embodiment(s) depicted in the drawings. As nonlimiting examples, the invention encompasses additional or alternative embodiments in which one or more features or aspects shown and/or described as part of a particular embodiment could be eliminated, and also encompasses additional or alternative embodiments that combine two or more features or aspects shown and/or described as part of different embodiments. Therefore, the appended claims, and not the detailed description, are intended to recite what at least provisionally are believed to be aspects of the invention, including certain but not necessarily all of the aspects and alternatives described in the detailed description.
Although the invention will be described hereinafter in reference to an air gun in the form of a hand pistol shown in the drawings, it will be appreciated that the teachings of the invention are more generally applicable to a variety of types of air guns that operate to use a supply of compressed gas of any suitable type, such as but not limited to air, carbon dioxide (CO2), nitrogen, other (non-ignited) gases and/or mixtures thereof, to forcefully eject a projectile. As such, the term “air gun” and “air” as used herein typically refers to any compressible gas suitable for use in the air gun, not just atmospheric air (e.g., the atmospheric mixture of 78% nitrogen, 21% oxygen, and 1% argon and other trace gases and substances, etc.), unless clearly identified otherwise. Similarly, the form of the air gun is not limited to a semi-automatic hand pistol form factor, but may be other styles of guns, such as long guns, other styles of handguns, nail guns, and paint ball guns, by way of non-limiting examples. Further, while the projectiles referenced in the following description are pepper-balls, other types of projectiles, such as paint balls, water balls, nails, BBs and/or darts, by way of non-limiting examples, may be used.
To facilitate the description provided below of the embodiment(s) represented in the drawings, relative terms, including but not limited to, “proximal,” “distal,” “anterior,” “posterior,” “vertical,” “horizontal,” “lateral,” “front,” “rear,” “side,” “forward,” “rearward,” “top,” “bottom,” “upper,” “lower,” “above,” “below,” “right,” “left,” etc., may be used in reference to the orientation of the air gun during its use and/or as represented in the drawings. All such relative terms are useful to describe the illustrated embodiment(s) but should not be otherwise interpreted as limiting the scope of the invention.
As used herein the terms “a” and “an” to introduce a feature are used as open-ended, inclusive terms to refer to at least one, or one or more of the features, and are not limited to only one such feature unless otherwise expressly indicated. Similarly, use of the term “the” in reference to a feature previously introduced using the term “a” or “an” does not thereafter limit the feature to only a single instance of such feature unless otherwise expressly indicated.
Turning now to the nonlimiting embodiment represented in the drawings, FIGS. 1-6 depict an automatically-reloading air gun 10 exemplifying certain principles of the invention. In this example, the air gun 10 is configured to “fire” (that is, to propel forcefully out the front end of the barrel) projectiles 12, represented in the drawings as pepper balls. A pepper ball is a projectile that is or comprises a capsule that contains a pepper substance that acts as an irritant for non-lethal use against an attacker or other intended target. The air gun 10 preferably is configured to eject such a projectile 12 with a force and/or muzzle velocity sufficient to break open the capsule and thereby disperse the pepper substance therein when the pepper ball impacts its intended target. As explained in more detail hereinafter, a unique feature of the air gun 10 allows for automatic reloading of the firing chamber 14 from a magazine 16 without the barrel 18 being cycled axially forward and backward with each firing of a projectile 12. Rather, the barrel 18 remains in a fixed position relative to the frame 20 of the air gun 10, i.e., the barrel 18 does not more relative the air gun frame 20 during or after a projectile 12 is fired. This capability improves the accuracy of the air gun 10 relative to conventional automatic reloading air guns in which the barrel must be cycled axially to reload the firing chamber, as such movement can disrupt and interfere with the user's ability to maintain the gun properly aimed at the intended target.
As best seen in
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The barrel 18, firing chamber 14, and the firing mechanism 28 are disposed substantially inside the upper portion 22 of the frame 20. The firing chamber 14 is shown as disposed directly above the grip 24, and the barrel 18 is disposed forward of the firing chamber 14 with its breach end 32 disposed at a front end 34 of the firing chamber 14 and its front end (i.e., muzzle end) directed out the front end of the upper portion 22 of the frame 20. The barrel 18 is secured within the upper portion 22 of the frame 20 by any suitable mechanism such that the barrel 18 is substantially fixed such that it does not intentionally move relative to the frame 20 when the air gun 10 is fired. In the drawings, the firing chamber 14 is formed by a length of circular tubing sized to receive the projectile 12 within its diameter and fixed inside the frame 20. In this example, the front end 34 of the firing chamber 14 is coupled to the breach end 32 of the barrel 18, and a pneumatic seal 57, such as an O-ring, is disposed between the breach end 32 and the firing chamber 14 to prevent air from escaping at the interface therebetween. The firing chamber 14 may be secured to the breach end 32 of the barrel 18, for example, by a plug-and-socket fit, a friction fit, and/or threaded coupling. Alternatively, it is within the scope of the invention that the firing chamber 14 may be integrally formed with the barrel 18 such that there is no seam or joint between the front end 34 of the firing chamber 14 and the breach end 32 of the barrel 18, or the firing chamber 14 may simply be formed by a bore defined by or otherwise inside the frame 20. A loading opening 36 extends laterally through a lower portion of the sidewall of the firing chamber 14 aligned with the feeder mechanism 28 such that the feeder mechanism 28 can force a projectile 12 from the magazine 16 laterally (relative to the axis of the barrel 18) into the firing chamber 14.
A vent aperture 38 extends through the upper portion 22 of the frame and laterally through the sidewall of the firing chamber 14. The vent aperture 38 preferably is aligned axially along the firing chamber 14 such that a user can see into the firing chamber 14 through the vent aperture 38. This allows a user to be able to visually verify whether a projectile 12 is disposed inside the firing chamber 14 by simply looking through the vent aperture 38. The drawings show the vent aperture 38 as extending through the top surface of the upper portion 22 of the frame 20 and radially downwardly through an upper portion of the sidewall of the firing chamber 14. However, the vent aperture 38 could extend into the firing chamber 14 from other angles. The vent aperture 38 is preferably sized to be substantially smaller than the diameter of a projectile 12 that is appropriately sized for the barrel 18, such that the projectile 12 cannot become lodged inside the vent aperture 38. The drawings show the vent aperture 38 is flaring outwardly from the firing chamber 14 through the frame 20 to dissipate the force of the gas exhausted (vented) therethrough from the firing chamber 14. The vent aperture 38 is shown as having an optional screen disposed across where the aperture 38 intersects the exterior surface of the frame 20 to reduce the risk of extraneous matter clogging of the vent aperture 38 and/or promote the dissipation of the force of the gas being vented through the vent aperture 38.
The firing mechanism 28 is represented as disposed immediately behind the firing chamber 14 opposite the breach end 32 of the barrel 18. The firing mechanism 28 includes a compression chamber 40, a firing piston 42, a return spring 44, and a release mechanism 46 operatively coupled with the finger trigger 26. The axes of the firing piston 42 and the firing chamber 14 are coaxial with the axis of the barrel 18.
The compression chamber 40 is pneumatically coupled with the gas canister 30 when the magazine 16 is in its operative position inside the grip 24, for example, by one or more gas conduits 48 extending from the gas canister 30 to the compression chamber 40. In this nonlimiting example, the compression chamber 40 has a generally tubular shape axially aligned with the axis of the barrel 18. The compression chamber 40 is fixedly coupled with the frame 20 by any suitable mechanism, such as threads, friction fit, snap fit detents, welds, adhesive, etc. The tubular shape of the compression chamber 40 defines a cylindrical peripheral chamber wall 50, a front end wall 52 across a front end of the peripheral chamber wall, and an inlet 54 disposed at a back end of the peripheral chamber wall 50. The inlet 54 is pneumatically coupled with the gas conduit 48 such that compressed air from the gas canister 30 can enter into the compression chamber 40 through the inlet 54. Preferably, a check valve 56 is disposed across the inlet 54 to prevent gas from flowing in reverse from the compression chamber 40 into the gas conduit 48.
The firing piston 42 is slidably mounted around the compression chamber 40 and when cycled axially slides forward and backward thereon along the axis of the barrel 18 and the firing chamber 14 in response to gas pressure inside the compression chamber 40. In this nonlimiting example, the firing piston 42 has a generally tubular shape formed by a generally cylindrical peripheral piston wall 58 that defines an inner chamber 60 and fits snugly around the outer surface of the cylindrical peripheral chamber wall 50 of the compression chamber 40. A front wall 62 is disposed across the front end of the peripheral piston wall 58. A plunger 64 extends rearwardly from a central portion of the front wall 62 back into the inner chamber 60. A radial gap is defined between the outer surface of the plunger 64 and the interior surface of the peripheral piston wall 58. The plunger 64 slidably extends through an opening 65 through the front end wall 52 of the compression chamber 40. The front end of the peripheral piston wall 58 forms a piston head 66 that is shaped complementary to an interior surface of the firing chamber 14 such that the piston head 66 forms a sliding seal with the interior surface of the firing chamber 14. A recessed groove 68 is disposed in the exterior surface of the peripheral piston wall 58 immediately rearward of the piston head 66. The recessed groove 68 extends axially rearwardly from the piston head 66 toward the rear end of the firing piston 42 and is angularly aligned about the axis of the barrel 18 with the vent aperture 38. The recessed groove 68 may extend around the entire outer periphery of the firing piston 42, or it may only extend part way around the outer periphery of the firing piston 42. In either circumstance, the recessed groove 68 is aligned such that the vent aperture 38 opens into the recessed groove 68 when the firing piston 42 is in a forward position against the breach end 32 of the barrel 18, as described hereinafter. At least one first aperture 70 extends through the peripheral piston wall 58 into the recessed groove 68. The first aperture 70 is spaced axially rearwardly from the piston head 66 such that the first aperture 70 is closed off from the inner chamber 60 by the peripheral chamber wall 50 when the firing piston 42 is in the rearwardly retracted positions shown in
The return spring 44 is arranged to resiliently urge the firing piston 42 toward the retracted positions shown in
The release mechanism 46 in this example is in the form of a pivotable sear that engages the radial collar 78 when the firing piston 42 is in the retracted position shown in
In
The firing piston 42 then continues to travel downrange past the intermediate position of
After the projectile 12 has exited the muzzle (front end) of the barrel 18 and the compressed gas has exhausted sufficiently through the vent aperture 38 and the muzzle, the return spring 44 is then able to urge the firing piston 42 axially rearwardly back into the retracted position shown in
An advantageous feature of the present invention preferably includes the elimination of barrel cycling to load the next round. Such barrel cycling is typically intentional with conventional designs and results from gas (e.g., air or carbon dioxide) “blowback,” but it often leads to less accurate shooting. Was described herein, preferably only the piston 42 cycles and loads the next projectile 12, and the vent aperture 38 and return spring 44 enable the piston 42 to fully cycle.
Various beneficial characteristics may be achieved by various embodiments of the air gun 10. In some embodiments, the fixed barrel 18 provides greater accuracy, and the automatic reloading function is performed by the firing piston 42 that is cycled using the compressed gas in conjunction with the return spring 44. The vent aperture 38 in some configurations can function as both a vent hole and as a loaded chamber indicator. Once the firing piston 42 travels fully down range the extended position, the compressed gas is vented through both the vent aperture 38 and the barrel 18. The vent aperture 38 allows the remaining gas pressure behind the firing piston 42 to be released to atmosphere, allowing the return spring 44 to act and return the piston 42 to the initial at rest position with reduced or no blow-back toward the user.
As previously noted above, though the foregoing detailed description describes certain aspects of one or more particular embodiments of the invention, alternatives could be adopted by one skilled in the art. For example, the air gun and its components could differ in appearance and construction from the embodiments described herein and shown in the drawings, functions of certain components of the air gun could be performed by components of different construction but capable of a similar (though not necessarily equivalent) function, and various materials could be used in the fabrication of the air gun and/or its components. As such, and again as was previously noted, it should be understood that the invention is not necessarily limited to any particular embodiment described herein or illustrated in the drawings.
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