The present invention relates to an automobile window glass.
Patent Document 1 proposes a windshield having an information acquisition device such as a camera to acquire information outside the vehicle.
According to the windshield disclosed in Patent Document 1, an information acquisition region which faces the camera and through which light is transmitted, is disposed adjacent to a shielding layer or so as to be surrounded by a shielding layer, and the information acquisition region is heated by an information acquisition region heating portion, to remove fogging of the information acquisition region.
Further, the information acquisition region heating portion disclosed in Patent Document 1 has a pair of bus bar portions and one heating wire to be connected to both the bus bar portions. The bus bar portions as a pair are disposed to be included in the shielding layer in the direction of the field of view, and the heating wire is disposed as bent at several positions with intervals so as to pass over the information acquisition region.
Patent Document 1: JP-A-2017-216193
By the way, an automobile window glass having an antifogging function (including snow melting function) as disclosed in Patent Document 1 is designed considering three conditions, that is the voltage, the power density and the heat generation region. Further, a heating wire which acts as the heating portion has a resistivity (adjustable resistance width) determined for each material employed. The heating wire is connected to the battery (power supply) of an automobile through a wiring, and a constant voltage (for example 11 to 14V) is applied from the battery. And, a means of adjusting the current which flows into the heating wire is required, and as an example of the means, it is considered to adjust the length of a heating wire disposed outside the heating region, that is a wire disposed between the bus bar portion and the heating region. That is, by adjusting the length of a heating wire disposed outside the heating region, the resistance of the heating wire itself is changed to adjust the current which flows into the heating wire.
However, if the length of the heating wire disposed outside the heating region is to be increased, the following problems may arise.
That is, in the vicinity of the information acquisition region on which the camera is disposed, a plurality of bonding regions to fix a plurality of brackets such as a camera bracket, an inner mirror base, and brackets for a distance sensor and a rain (raindrop) sensor to the windshield are present. Accordingly, an elongated heating wire disposed outside the heating region (hereinafter referred to as “surplus wire”) must be placed avoiding the bonding regions. Accordingly the area for placing the surplus wire relative to the windshield becomes inevitably large. And, when the area for placing the surplus wire is to be shielded by a shielding layer, the area of the shielding layer becomes large, and thus the field of view of passengers in the automobile becomes narrow.
Under these circumstances, the object of the present invention is to provide an automobile window glass having an antifogging function, by which a favorable field of view of passengers in an automobile can be secured.
To achieve the above object, the present invention provides an automobile window glass configured to be attached to an automobile, which comprises an information communication device configured to be mounted on an automobile, a conductor, and a wiring configured to connect the conductor and a power supply disposed in the automobile,
wherein the conductor has a heating portion capable of heating an information transmitting/receiving region at which the information communication device is capable of transmitting and/or receiving information through the automobile window glass, and
which is configured such that a resistor is provided between the heating portion and the power supply.
According to the present invention, in an automobile window glass having an antifogging function, in a conductor having a heating portion capable of heating an information transmitting/receiving region at which an information communication device is capable of transmitting and/or receiving information through the automobile window glass, a surplus wire which corresponds to an elongated conductor (heating wire) disposed outside the information transmitting/receiving region, can be shortened, and the area for placing the surplus wire can be reduced, whereby a favorable field of view of passengers in the automobile can be secured.
The automobile window glass according to an embodiment of the present invention comprises an information communication device, a conductor, and a wiring connecting the conductor and a power supply. The conductor has a heating portion capable of heating an information transmitting/receiving region. Between the heating portion and the power supply, a resistor is provided.
Further, the present embodiment will be described with reference to a windshield configured to a laminated glass, as an example of the automobile window glass, however, the present invention is by no means restricted thereto. For example, the present invention is applicable to other automobile window glasses such as a rear glass, a door glass and a roof glass configured to a single glass plate.
Now, the windshield according to an embodiment of the present invention will be described with reference to the drawings.
The windshield 10 shown in
As the glass plates 12 and 14, for example, inorganic glass such as soda lime glass, aluminosilicate glass, borosilicate glass, alkali free glass or quartz glass, or organic glass may be used. The glass plate 12 disposed on the automobile exterior side is preferably made of inorganic glass from the viewpoint of scratch resistance, preferably soda lime glass from the viewpoint of forming property. In a case where the glass plates 12 and 14 are made of soda lime glass, clear glass, green glass containing iron contents in a predetermined amount or more, or UV cut green glass may suitably be used. In a case where the glass plates 12 and 14 are made of inorganic glass, the glass plates 12 and 14 may be produced, for example, by float process. On the other hand, as the material of the organic glass, a transparent resin such as a polycarbonate, an acrylic resin such as polymethyl methacrylate, a polyvinyl chloride or polystyrene may be mentioned.
The plate thickness of the glass plate 12 is preferably 1.1 mm or more and 3 mm or less. When the plate thickness of the glass plate 12 is 1.1 mm or more, strength such as flying stone resistance can be secured, and when it is 3 mm or less, weight saving of the windshield 10 will be achieved, whereby mileage of the automobile will be improved. The plate thickness of the glass plate 12 is more preferably 1.8 mm or more and 2.8 mm or less at the thinnest portion, further preferably 1.8 mm or more and 2.6 mm or less, still more preferably 1.8 mm or more and 2.2 mm or less, even more preferably 1.8 mm or more and 2.0 mm or less.
The plate thickness of the glass plate 14 is preferably 0.3 mm or more and 2.3 mm or less. When the plate thickness of the glass plate 14 is 0.3 mm or more, good handling efficiency will be obtained, and when it is 2.3 mm or less, weight waving of the windshield 10 will be achieved, whereby mileage of the automobile will be improved.
The total thickness of the windshield 10 (laminated glass) is preferably 2.8 mm or more and 10 mm or less. When the total thickness of the windshield 10 is 2.8 mm or more, sufficient stiffness will be secured. Further, when the total thickness of the windshield 10 is 10 mm or less, sufficient transmittance will be obtained and at the same time, haze can be reduced. The plate thicknesses of the glass plates 12 and 14 may be the same or different.
Either one or both of the glass plates 12 and 14 may have a wedge cross section such that the plate thickness increases from the lower edge toward the upper edge of the windshield 10, in a state where the windshield 10 is attached to an automobile.
In a case where the windshield 10 is curved, the glass plates 12 and 14 are bent after formation by e.g. float process and before bonding by the interlayer 16. Bending is carried out by heating and softening the glass plates 12 and 14. Specifically, the glass plates 12 and 14 may be bent, after formation by float process, by gravity forming, pressing or the like. The heating temperature for the glass plates 12 and 14 at the time of bending is from 550 to 700° C., which is the vicinity of the softening temperature.
The windshield 10 may be single curved, that is curved only one direction, for example, when attached to an opening of an automobile, in the longitudinal direction or in the vertical direction of the automobile. Further, the windshield 10 may be double curved that is curved in the longitudinal direction and in the vertical direction of the automobile. The radii of curvature of the glass plates 12 and 14 in the windshield 10 may be the same or different. The radii of curvature of the glass plates 12 and 14 may be from 1,000 to 100,000 mm.
The glass plates 12 and 14 may be either non-tempered glass or tempered glass. Non-tempered glass is one obtained by forming molten glass into a plate, followed by annealing. Tempered glass may be either physically tempered glass (such as air-tempered glass) or chemically tempered glass. In a case of physically tempered glass, the glass surface may be tempered by forming a compression stress layer on the glass surface by a temperature difference between the glass surface and the glass interior e.g. by operation other than annealing, such as quenching a glass plate uniformly heated in bending, from the vicinity of the softening point. In a case of chemically tempered glass, the glass surface may be tempered, after bending, by forming compression stress on the glass surface e.g. by ion exchange method. Otherwise, glass which absorbs ultraviolet rays or infrared rays may be used. Further, the glass plates 12 and 14 are preferably transparent, but may be glass plates colored to such an extent not to impair transparency. In such a case, the visible light transmittance of the windshield 10 is preferably 70% or more.
The windshield 10 has a shielding layer formed on its periphery. The shielding layer 18 may be formed, for example, by applying a ceramic color paste containing fusible glass frit containing a black pigment on the glass plate e.g. by screen printing, followed by firing, but its production is not limited thereto. The shielding layer 18 may be formed, for example, by applying an organic ink containing a black or deep color pigment on the glass plate e.g. by screen printing, followed by drying. The shielding layer 18 may be a colored interlayer having light shielding property, a colored film, or a combination of a colored interlayer and a colored ceramic layer. The colored film may be united with e.g. an infrared reflecting film. By the shielding layer 18, a resin such as a urethan to hold the periphery of the windshield 10 on the vehicle body can be prevented from being deteriorated by ultraviolet rays.
In
For the interlayer 13, a thermoplastic resin is used in many cases, and for example, a thermoplastic resin which has been used for such a type of application, such as a plasticized polyvinyl acetal resin, a plasticized polyvinyl chloride resin, a saturated polyester resin, a plasticized saturated polyester resin, a polyurethane resin, a plasticized polyurethane resin, an ethylene/vinyl acetate copolymer resin (hereinafter sometimes referred to as “EVA”) or an ethylene/ethyl acrylate copolymer resin may be mentioned.
Among them, with a view to obtaining one excellent in balance of various performances such as transparency, weather resistance, strength, adhesion, penetration resistance, impact energy absorption property, moisture resistance, heat shielding property and sound insulating property, a plasticized polyvinyl acetal resin is suitably used. Such a thermoplastic resin may be used alone or in combination of two or more. “Plasticized” in the plasticized polyvinyl acetal resin means being plasticized by addition of a plasticizer. The same applies to the other plasticized resins.
The polyvinyl acetal resin may be a polyvinyl formal resin obtained by reacting polyvinyl alcohol (hereinafter sometimes referred to as “PVA”) and formaldehyde, a narrowly defined polyvinyl acetal resin obtained by reacting PVA and acetaldehyde, a polyvinyl butyral resin obtained by reacting PVA and n-butyraldehyde (hereinafter sometimes referred to as “PVB”), or the like. Particularly in view of excellent balance of various performances such as transparency, weather resistance, strength, adhesion, penetration resistance, impact energy absorbing property, moisture resistance, heat shielding property and sound insulating property, PVB is suitable. Such a polyvinyl acetal resin may be used alone or in combination of two or more. However, the material forming the interlayer 16 is not limited to a thermoplastic resin.
The glass plates 12 and 14 are bonded by heat bonding at a temperature at which the interlayer 16 is softened. For example, in a case where a PVB film is used as the interlayer 16, an autoclave is used, and the heating temperature is preferably at a level of 130° C. and the pressure applied is preferably at a level of 1 MPa. Further, in a case where an EVA film is used, the heating temperature is preferably at a level of 90° C., and the pressure applied is preferably at a level of 1 MPa. The method for producing a laminated glass using the above film is well known, and its description is omitted.
The thickness of the interlayer 16 is preferably 0.5 mm or more and 3.0 mm or less. When the thickness of the interlayer 16 is 0.5 mm or more, penetration resistance required for the windshield 10 will be secured. Further, when the thickness of the interlayer 16 is 3 mm or less, weight saving will be achieved, and good handling efficiency will be obtained.
The interlayer 16 may have a region having a sound shielding function, an infrared shielding function, an ultraviolet shielding function, a shade band (a function to lower the visible light transmittance), etc. Further, the interlayer 16 may be configured to two or more layers. For example, in a case where the interlayer 16 is configured to three layers and the hardness of the center layer is lower than the hardnesses of the layers on both sides, the sound insulating property will be improved. Further, the interlayer 16 may have a wedge section such that the film thickness increases from the lower edge toward the upper edge of the windshield, in a state where the windshield 10 is attached to an automobile.
As shown in
As shown in
The bus bars 22 and 24 and the conductor 26 are formed on the surface on the automobile interior side of the windshield 10. For example, they are formed on the surface on the automobile interior side of the glass plate 12 or on the surface on the automobile interior side of the glass plate 14.
The heating portion 30 is bent in a horizontal direction at several portions at intervals in the vertical direction, whereby it crosses the information transmitting/receiving region 28 in a horizontal direction. The heating portion 30 has, as described above, a function to heat the information transmitting/receiving region 28, and the lead portions 32 and 34 are portions to supply a current to the heating portion 30 and do not contribute to heating of the information transmitting/receiving region 28. The lead portions 32 and 34 are formed from the same conductive silver paste as for the heating portion 30.
Now, the bus bars 22 and 24 will be described. The bus bar 22 is connected to a positive terminal 38A of the battery 38 through the wiring 36, and the bus bar 24 is connected to a negative terminal 38B of the battery 38 through the wiring 40. The battery 38 functions as the power supply of the present invention.
Accordingly, the windshield 10 according to the embodiment has the in-vehicle camera 20 mounted on the automobile-interior side, the conductor 26, and the wirings 36 and 40 to connect the conductor 26 and the battery 38. And, the conductor 26 has the heating portion 30 to heat the information transmitting/receiving region 28 to allow the in-vehicle camera 20 to take an image of the scenery outside the automobile through the windshield 10.
According to the windshield 10 configured above, upon supply of the current from the battery 38 to the heating portion 30 through the wirings 36 and 40, etc., the heating portion 30 generates heat, the heat generated by the heating portion 30 warms the information transmitting/receiving region 28 of the windshield 10 and removes fogging or freezing on the surface of the information transmitting/receiving region 28. By this heating portion 30, a favorable image by the in-vehicle camera 20 is secured.
Here, the windshield 10 according the embodiment has a resistor 50 (see
Now, examples for arrangement of the resistor 50 will be described. In the following examples, the resistor 50 is provided on the wiring 36 side, however, the resistor 50 may be provided on the wiring 40 side.
As shown in
As described above, by disposing the resistor 50 in the first connector 58, the current which flows into the heating portion 30 can be adjusted. Further, the surplus wire disposed outside the information transmitting/receiving region 28 in the heating portion 30 can be shortened, whereby the increase of the area of the shielding layer 18 resulting from the surplus wire can be suppressed. Further, since it is not necessary to connect the resistor 50 to the windshield 10, the current can be adjusted only by connecting the first connector 58 having the resistor 50 disposed therein and the second connector 62, and operation of connection to the battery 38 can be simplified. Accordingly, by employing the first example, a windshield 10 which can secure a favorable field of view of passengers in the automobile can be provided.
Now, an example of the first wiring 52 will be described.
As shown in
The first example shown in
Further, in
As shown in
As described above, by disposing the resistor 50 in the terminal 56, the current which flows into the heating portion 30 can be adjusted. Further, the surplus wire disposed outside the information transmitting/receiving region 28 in the heating portion 30 can be shortened, whereby the increase of the area of the shielding layer 18 resulting from the surplus wire can be suppressed. Further, since it is not necessary to connect the resistor 50 to the windshield 10, the current can be adjusted only by connecting the terminal 56 having the resistor 50 disposed therein to the bus bar 22, and the operation of connection to the battery 38 can be simplified. Accordingly, by employing the second example, a windshield 10 which can secure a favorable field of view of passengers in the automobile can be provided.
The second example shown in
As shown in
As described above, by disposing the resistor 50 on the first wiring 52 also, in the same manner as in the first example and the second example, a windshield 10 which can secure a favorable field of view of passengers in the automobile can be provided. The same applies to a case where the resistor 50 is disposed on the second wiring 54. Further, the third example shown in
As shown in
As described above, by disposing the resistor 50 on the lead portion 32 also, in the same manner as in the first to third examples, a windshield 10 which can secure a favorable field of view of passengers in the automobile can be provided. Further, the fourth example shown in
The examples for arrangement of the resistor 50 are described above, however, the present invention is not limited to such examples for arrangement. That is, the resistor 50 may be disposed between the heating portion 30 and the battery 38.
The resistor 50 shown in the first to fourth examples may be a fixed resistor or may be a semi-fixed resistor or a variable resistor. However, a fixed resistor with no variation is preferable to a semi-fixed resistor or a variable resistor by which the resistance may change due to vibration of the automobile. The fixed resistor may be any fixed resistor such as a lead type, a surface mount type or a cement resistor.
Further, the example for arrangement of the resistor 50 shown in the first to fourth examples is an example in which the resistor 50 is connected in series between the heating portion 30 and battery 38, however, as shown in
Now, the windshield 10 according the embodiment shown in
First, bonding regions 27A to 27F shown in
Now, the surplus wire 82 shown in
As compared with such a windshield 80, the windshield 10 according the embodiment shown in
Now, a modified example of the conductor will be described.
The conductor 26 shown in
As shown in the front view illustrating the sheet-formed heating element 94 shown in
As shown in the front view of the sheet-formed heating element 96 shown in
The position of arrangement of the sheet-formed heating elements 94 and 96 may be on a surface other than the surface on the automobile exterior side of the glass plate 12, and for example, as shown in the cross sectional view shown in
The present invention has been described above, however, the present invention is by no means restricted to the above examples, and various changes and modifications are possible without departing from the intention and the scope of the present invention. Further, the automobile window glass of the present invention is applicable to window glass for railway vehicles and ships, in addition to automobiles.
10: windshield, 12: glass plate, 14: glass plate, 16: interlayer, 18: shielding layer, 20: in-vehicle camera, 22: bus bar, 24: bus bar, 26: conductor, 27A, 27B, 27C, 27D, 27E, 27F: bonding region, 28: information transmitting/receiving region, 30: heating portion, 32: lead portion, 34: lead portion, 36: wiring, 38: battery, 40: wiring, 50: resistor, 52: first wiring, 54: second wiring, 56: terminal, 58: first connector, 60: connecting portion, 62: second connector, 64: first wiring, 66: cable band, 68: harness, 70: first connector, 72: terminal, 74: second wiring, 76: second connector, 80: windshield, 82: surplus wire, 84: camera bracket, 86: mirror base, 90: sheet-formed member, 92: heating wire, 94: sheet-formed heating element, 96: sheet-formed heating element, 98: bus bar, 100: bus bar, 102: bus bar, 104: bus bar
Number | Date | Country | Kind |
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2020-096182 | Jun 2020 | JP | national |
This application is a Bypass Continuation of PCT Application No. PCT/JP2021/020429, filed on May 28, 2021, which is based upon and claims the benefit of priority from Japanese Patent Application No. 2020-096182 filed on Jun. 2, 2020. The contents of those applications are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/JP2021/020429 | May 2021 | US |
Child | 18072181 | US |