Automotive door lock assembly

Information

  • Patent Grant
  • 6494505
  • Patent Number
    6,494,505
  • Date Filed
    Friday, October 26, 2001
    22 years ago
  • Date Issued
    Tuesday, December 17, 2002
    21 years ago
Abstract
An automotive door lock assembly comprises a lock/unlock mechanism and an electric actuator which actuates the lock/unlock mechanism. At an initial stage of a door unlocking operation of the electric actuator, a passive lever is shifted from an engaged position where a lock/unlock lever and a sub-lever are engaged to move together to a disengaged position where the engagement between the lock/unlock lever and the sub-lever is canceled. When the passive lever is shifted to the disengaged position, the sub-lever can be quickly shifted to the unlock position by the force of a spring prior to shifting of the lock/unlock lever to the unlock position from the lock position by the electric actuator. With this arrangement, the electric actuator can be made of a relatively low power electric motor, and the lock/unlock mechanism can be quickly shifted to a door unlocking condition upon manipulation of a door handle.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates in general to door lock assemblies and more particularly to automotive door lock assemblies of a power type, which comprises a door lock device and an electric actuator for actuating the door lock device.




2. Description of Related Art




Hitherto, various types of door lock assemblies have been put into practical use particularly in the field of wheeled motor vehicles. Some of them are of a type which comprises a lock/unlock mechanism that can switch between lock and unlock conditions, and an electric actuator that forces the lock/unlock mechanism to switch between the lock and unlock conditions with an electric force. That is, in the lock condition of the mechanism, an outside door handle is inoperative and thus the door can not be opened even if the door handle is manipulated, while, in the unlock condition of the mechanism, the outside door handle is operative and thus manipulation of the handle can induce opening of the door.




Recently, some of the door lock assemblies have a so-called “keyless entry system” incorporated therewith. In this system, a wireless control is used for operating the electric actuator to force the lock/unlock mechanism to switch between the lock and unlock conditions. One of such entry systems is of a type which comprises a portable signal transmitter carried by an operator (viz., driver), a signal receiver installed in the vehicle and a control unit installed in the vehicle for controlling the electric actuator in accordance with a code signal received by the signal receiver. That is, when the operator (viz., driver) carrying the transmitter approaches the vehicle door and manipulates the outside door handle of the vehicle, the signal receiver detects the code signal from the transmitter and the control unit issues an instruction signal to the electric actuator to assist the door opening manipulation of the driver. More specifically, upon sensing the code signal, the electric actuator is energized to force the lock/unlock mechanism to switch from the lock condition to the unlock condition. Thus, thereafter, the door can be opened by a continued manipulation of the door handle by the operator.




SUMMARY OF THE INVENTION




In the above-mentioned door lock assembly incorporated with the keyless entry system, speedy switching from the lock condition to the unlock condition is inevitably needed by the lock/unlock mechanism because the manipulation of the outside handle by the operator (viz., driver) is usually made right after the signal receiver receives the code signal from the transmitter. For achieving the quick switching, the known door lock assembly uses a high power electric actuator. However, as is known, usage of such high power actuator tends to bring about increase in cost of the door lock assembly as well as increase in size of the same.




It is therefore an object of the present invention to provide an automotive door lock assembly of a power type, which is free of the above-mentioned drawbacks.




That is, according to the present invention, there is provided an automotive door lock assembly of a power type, which can quickly switch the lock/unlock mechanism from the lock condition to the unlock condition without using a high power electric actuator.




According to a first aspect of the present invention, there is provided an automotive door lock assembly which comprises a lock unlock mechanism including a lock/unlock lever and a sub-lever, the lock/unlock mechanism being able to switch between a lock condition wherein both the lock/unlock lever and sub-lever assume respective lock positions to induce a locked condition of the door and an unlock condition wherein both the lock/unlock lever and sub-lever assume respective unlock positions to induce an unlocked condition of the door; an electric actuator which forces the lock/unlock mechanism to switch between the lock and unlock conditions with an electric force; and a structure including a passive lever and a biasing means which are incorporated with the door lock assembly, the passive lever being actuated by the electric actuator and shifted, at an initial stage of the operation of the electric actuator for shifting the lock/unlock mechanism to the unlock condition, from an engaged position where the lock/unlock lever and the sub-lever are engaged to move together to a disengaged position where the engagement between the lock/unlock lever and the sub-lever is canceled, wherein when the passive lever is shifted to the disengaged position, the sub-lever is shifted to the unlock position by the biasing means prior to shifting of the lock/unlock lever to the unlock position from the lock position by the electric actuator.




According to a second aspect of the present invention, there is provided an automotive door lock assembly which comprises a lock/unlock mechanism including a lock/unlock lever and a sub-lever which are each movable between lock and unlock positions, the lock/unlock mechanism being able to switch between a lock condition wherein both the lock/unlock lever and sub-lever assume respective lock positions to induce a locked condition of the door, an unlock condition wherein both the lock/unlock lever and sub-lever assume respective unlock positions to induce an unlocked condition of the door and a temporary unlocked condition wherein the lock/unlock lever assumes the lock position or a position between the lock and unlock positions and the sub-lever assumes the unlock position to induce an unlocked condition of the door; a passive lever movably connected to one of the lock/unlock lever and the sub-lever, the passive lever being movable between an engaged position where the passive lever engages with a stopper portion provided on the other of the lock/unlock lever and the sub-lever thereby to engage the lock/unlock lever with the sub-lever and a disengaged position where the passive lever disengages from the stopper portion thereby to permit the lock/unlock mechanism to switch from the lock condition to the temporary unlocked condition; biasing means which biases the sub-lever toward the unlock position with respect to the lock/unlock lever; an electric actuator; an operation lever which is moved by the electric actuator between a lock position to induce the lock condition of the lock/unlock mechanism and an unlock position to induce the unlock condition of the lock/unlock mechanism; and a cancel lever moved by the electric actuator, the cancel lever being capable of shifting the passive lever to the disengaged position from the engaged position prior to the movement of the operation lever to the unlock position from the lock position.











BRIEF DESCRIPTION OF THE DRAWINGS




Other objects and advantages of the present invention will become apparent from the following description when taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a front view of a door lock device of the automotive door lock assembly of the present invention;





FIG. 2

is a front view of the door lock device, showing a condition wherein a passive lever has moved to an unlock position;





FIG. 3

is a view similar to

FIG. 2

, but showing a condition wherein a lock/unlock mechanism assumes a temporary unlock condition;





FIG. 4

is a view similar to

FIG. 3

, but showing a condition wherein, with the lock/unlock mechanism assuming the temporary unlock condition, an outside door handle is manipulated;





FIG. 5

is a view similar to

FIG. 4

, but showing a condition wherein, with the lock/unlock mechanism assuming the temporary unlock condition, a lock/unlock lever has moved to an unlock position;





FIG. 6

is a view similar to

FIG. 5

, but showing a condition wherein the lock/unlock mechanism is about to switch from the temporary unlock condition to an unlock condition;





FIG. 7

is a view similar to

FIG. 6

, but showing a condition wherein the lock/unlock mechanism assumes the unlock condition;





FIG. 8

is a view of the door lock device and an electric actuator, which are shown uncoupled;





FIG. 9

is a side view of the electric actuator, showing a condition wherein a cancel lever has moved to an operative position and an operation lever is on the way to an unlock position;





FIG. 10

is a view similar to

FIG. 9

, showing a condition wherein the cancel lever assumes the operative position and the operation lever has moved to the unlock position;





FIG. 11

is a side view of the automotive door lock assembly in an assembled condition.











DETAILED DESCRIPTION OF THE EMBODIMENT




In the following, the present invention will be described in detail with reference to the accompanying drawings. For ease of understanding, various directional terms, such as, right, left, upper, lower, clockwise and the like, are used in the description. However, these terms are to be understood with respect to only a drawing or drawings on which a corresponding part or portion is illustrated.




Referring to

FIGS. 8 and 11

, there is shown an entire construction of the automotive door lock assembly according to the present invention, which is generally denoted by numeral


100


.




As is seen from these drawings, the door lock assembly


100


of the invention generally comprises a door lock device


1


and an electric actuator


16


, which are combined in such a manner as will be described hereinafter.




As is seen from

FIG. 1

, the door lock device


1


comprises a case


2


which is to be secured to a side panel of an automotive door by means of bolts (not shown). Within the case


2


, there are pivotally installed a latch plate (not shown) that is engageable with a striker fixed to a body of the vehicle, and a lock pawl (not shown) that is engageable with the latch plate to retain or lock the same at a door lock position. Denoted by numeral


50


is a pivot shaft of the lock pawl.




Extending from the pivot shaft


50


is an open lever


3


which pivots together with the pivot shaft


50


. That is, when the open lever


3


is pivoted in a clockwise direction in

FIG. 1

, engagement of the lock pawl with the latch plate becomes cancelled to permit opening of the door.




Denoted by numeral


4


is an outside lever which is pivotally connected to the case


2


through a pivot shaft


5


. From an outside end


4




a


of the outside lever


4


, there extends a cable


52


to an outside handle (not shown) operatively mounted to the outer panel of the door. That is, when the outside handle is manipulated, the outside lever


4


is pivoted in a counterclockwise direction in

FIG. 1

, that is, in a door opening direction.




Denoted by numeral


6


is a lock/unlock mechanism installed in the door lock device


1


.




As is well seen from

FIG. 2

, the lock/unlock mechanism


6


comprises generally a first lock/unlock lever


7


which is connected to an operation lever


20


of the electric actuator


16


as will be described in detail hereinafter, a second lock/unlock lever


8


which is arranged between the outside lever


4


and the first lock/unlock lever


7


and a sub-lever


9


which is connected to the second lock/unlock lever


8


.




The first lock/unlock lever


7


is pivotally connected to the case


2


through a pivot shaft


10


and has at a free end a connecting portion


7




a


which is connected to the operation lever


20


of the electric actuator


16


.




The second lock/unlock lever


8


has a lower portion which is pivotally connected to the outside lever


4


through a pivot shaft


11


and an upper portion which has an arcuate slot


8




a


generally vertically extending. The arcuate slot


8




a


slidably receives therein a projection


7




b


provided on a lower end of the first lock/unlock lever


7


. The second lock/unlock lever


8


further has at an intermediate portion a laterally extending slot


12


. As well shown in

FIG. 2

, the slot


12


is formed with a stopper portion


12




a


for the purpose which will become apparent as the description proceeds.




In response to movement of the operation lever


20


of the electric actuator


16


, each of the first and second lock/unlock levers


7


and


8


is pivoted between a lock position as shown in FIG.


1


and an unlock position as shown in FIG.


7


.




The sub-lever


9


is pivotally connected at its lower portion to the second lock/unlock lever


8


through the pivot shaft


11


. As is seen from

FIG. 2

, the sub-lever


9


is formed at an intermediate portion with a disengaging part


9




a


which is engageable with an engaging portion


3




a


of the open lever


3


.




Denoted by numeral


13


is a passive lever which is pivotally connected at an intermediate portion thereof to an upper end of the sub-lever


9


through a pivot shaft


14


. A right end of the passive lever


13


is formed with an engaging part


13




a.


The passive lever


13


is pivoted between an engaged position where, as is seen from

FIG. 1

, the engaging part


13




a


is engaged with the stopper portion


12




a


of the second lock/unlock lever


8


and a disengaged position where, as is seen from

FIG. 2

, the engaging part


13




a


is disengaged from the stopper portion


12




a.






Denoted by numeral


15


is a return spring which serves as a biasing means. The return spring


15


has a shorter leg engaged with the second lock/unlock lever


8


and a longer leg engaged with a pawl portion


13




b


of the of the passive lever


13


, so that the passive lever


13


is biased in an engaging direction, that is, in a clockwise direction in FIG.


1


and the sub-lever


9


is biased in an unlocking direction relative to the second lock/unlock lever


8


, that is, in a clockwise direction in FIG.


1


.




When the passive lever


13


is in the engaged position, the movement in an unlock direction relative to the second lock/unlock lever


8


is obstructed, and thus the sub-lever


9


is pivotal together with the second lock/unlock lever


8


between a lock position as shown in FIG.


1


and an unlock position as shown in FIG.


7


. While, when the passive lever


13


is pivoted to assume the disengaged position, the sub-lever


9


can be pivoted to unlock position as shown in

FIG. 3

due to the force of the return spring


15


even when the second lock/unlock lever


8


is in the lock position or between the lock and unlock positions.




The lock/unlock mechanism


6


can take three conditions, which are an unlock condition wherein as shown in

FIG. 7

, all of the first and second lock/unlock levers


7


and


8


and sub-lever


9


assume their unlock positions, a lock condition wherein as is shown in

FIG. 1

, all of the first and second lock/unlock levers


7


and


8


and sub-lever


9


assume their lock positions, and a temporary unlock condition wherein as is shown in

FIG. 3

, each of the first and second lock/unlock levers


7


and


8


assumes the lock position or an intermediate position between the lock and unlock positions and the sub-lever


9


assumes the unlock position.




When, due to manipulation of the outside handle, the outside lever


4


is pivoted in the opening direction, that is, counterclockwise in

FIG. 1

, the second lock/unlock lever


8


and the sub-lever


9


are moved downward. With this, the disengaging part


9




a


of the sub-lever


9


is brought into engagement with the engaging portion


3




a


of the open lever


3


causing the open lever


3


to pivot in the door opening direction permitting opening of the door.




However, when the lock/unlock mechanism


6


assumes the lock condition, manipulation of the outside handle can not induce opening of the door. That is, under such condition, even when the second lock/unlock lever


8


and the sub-lever


9


are moved downward due to manipulation of the outside handle, the disengaging part


9




a


of the sub-lever


9


is not brought into engagement with the engaging portion


3




a


of the open lever


3


. Thus, the open lever


3


is not pivoted in the door opening direction.




When the lock/unlock mechanism


6


assumes the temporary unlock condition, manipulation of the outside handle can induce opening of the door. That is, under such condition, when the outside handle is manipulated, the sub-lever


9


assuming the unlock position is moved downward through the outside lever


4


. With this, the disengaging part


9




a


of the sub-lever


9


is brought into engagement with the engaging portion


3




a


of the open lever


3


causing the open lever


3


to pivot in the door opening direction.




As is seen from

FIGS. 8 and 9

, the electric actuator


16


comprises a plastic housing


17


mounted to the above-mentioned door lock device


1


. Within the housing


17


, there are installed an electric motor


18


having a worm


18




a


fixed to an output shaft thereof, a worm wheel


19


meshed with the worm


18




a,


the above-mentioned operation lever


20


connected to the above-mentioned first lock/unlock lever


7


, a knob lever


21


actuated by a lock knob (not shown) mounted on an inside surface of the door, and a cancel lever


22


serving to move the passive lever


13


from the engaged position to the disengaged position.




As shown in

FIG. 8

, the electric motor


18


is controlled by a control unit


60


which receives information signals from a handle switch


62


and a signal receiver


64


. The handle switch


62


can sense manipulation of the outside handle of the door. The signal receiver


64


can receive a signal issued from a signal transmitter


66


which is held by the driver. That is, when the handle switch


62


senses manipulation of the outside handle by the driver (viz., signal transmitter holder) and the signal receiver


64


receives a given signal from the signal transmitter


66


, the control unit


60


issues an instruction signal to the electric motor


18


to rotate the same in a direction to cancel the locked condition of the door lock device


1


.




As is seen from

FIG. 8

, the door lock device


1


is formed with a plurality of catching pawls


1




a


for holding the housing


17


of the electric actuator


16


. Upon holding, the various levers of the door lock device


1


are concealed by the housing


17


, as is seen from FIG.


11


. Within the housing


17


, there are further installed various parts of the electric actuator


16


. As is seen from

FIG. 11

, an upper half of the housing


17


is covered by a cover


17




a


for protecting the interior of the housing


17


from water drop and picking tools.




Referring back to

FIG. 8

, the operation lever


20


has a vertically extending elongate slot


20




a


with which a projection


17




b


of the housing


17


is slidably engaged. Thus, the operation lever


20


is vertically movable relative to the housing


17


. The operation lever


20


has further at an intermediate portion a connecting opening


20




b


to which the connecting portion


7




a


of the first lock/unlock lever


7


is connected. It is be noted that when the housing


17


of the electric actuator


16


is mounted on the door lock device


1


, the connecting portion


7




a


is automatically engaged with the connecting opening


20




b.






The operation lever


20


is provided at an upper portion thereof with a rack


23


which is meshed with a pinion


19




a.


The pinion


19




a


is concentrically connected to the worm wheel


19


. Thus, upon energization of the electric motor


18


, the operation lever


20


is moved vertically due to power transmission from the motor


18


thereto through the worm


18




a,


the worm wheel


19


, the pinion


19




a


and the rack


23


. That is, the operation lever


20


is moved between a lock position as shown in

FIG. 8

to the lock/unlock mechanism


6


and an unlock position as shown in

FIG. 10

to unlock the lock/unlock mechanism


6


.




It is to be noted that the rack


23


is vertically slidably mounted to the operation lever


20


so that the rack


23


can make a play relative to the operation lever


20


which corresponds to the operation stroke of the operation lever


20


between the lock and unlock positions.




The worm wheel


19


is rotatably held by the housing


17


through a shaft


24


on which the pinion


19




a


is tightly and concentrically disposed. Although not shown in

FIG. 8

, a spring is applied to the worm wheel


19


to bias the same to its neutral position as shown in FIG.


8


. That is, when, due energization of the electric motor


18


, the worm wheel


19


is turned from the neutral position in a counterclockwise direction by an angle of “B”, the operation lever


20


is moved from the lock position to the unlock position. When thereafter the electric motor


18


is deenergized, the worm wheel


19


is turned back to the neutral position due to force of the spring.




The cancel lever


22


is generally L-shaped including longer and shorter arms. The cancel lever


22


is pivotally connected at a junction part of the two arms to the housing


17


through a pivot shaft


25


. The longer arm of the cancel lever


22


has at its leading end a projection


22




a


which is slidably engaged with a cam groove


26


formed in a side surface of the worm wheel


19


. The shorter arm of the cancel lever


22


has at its leading end a canceling part


22




b


which is engageable with an engaging portion


13




c


of the above-mentioned passive lever


13


.




The cam groove


26


comprises an outer arcuate part


26




a


which extends in a counterclockwise direction from a middle position “C” shown in

FIG. 8

, an inner arcuate part


26




b


which extends in a clockwise direction from the middle position “C” and a connecting part


26




c


which connects the outer and inner arcuate parts


26




a


and


26




b.


As shown, the inner arcuate part


26




b


is positioned closer to the shaft


24


of the worm wheel


19


than the outer arcuate part


26




a.






When the worm wheel


19


assumes the neutral position as shown in

FIG. 8

, the projection


22




a


of the longer arm of the cancel lever


22


is engaged with the outer arcuate part


26




a


to cause the cancel lever


22


to assume an inoperative position as shown in the drawing. While, when, due to turning of the worm wheel


19


, the projection


22




a


is slid from the outer arcuate part


26




a


to the inner arcuate part


26




b


through the connecting part


26




c,


the cancel lever


22


is instantly pivoted to an operative position from the inoperative position.




That is, due to rotation of the worm wheel


19


, the cancel lever


22


is moved to the operative position first, and then, the operation lever


20


is moved to the unlock position.




The knob lever


21


is pivotally connected to the housing


17


through a pivot shaft


27


. The knob lever


21


has a left end pivotally connected to a lower portion of the operation lever


20


through a pivot pin


21




b.


The knob lever


21


has at its lower end an opening


21




a


to which a cable


28


(see

FIG. 11

) from the lock knob on the door is connected. That is, due do manipulation of the lock knob, the knob lever


21


is pivoted thereby to move the operation lever


20


between the lock and unlock positions.




In the following, operation of the automotive door lock assembly


100


of the present invention will be described with reference to the drawings.




For ease of understanding, the description will be commenced with respect to a closed and locked condition of the door relative to the vehicle body. Under this condition, the latch plate of the door lock device


1


fully catches the striker and the lock pawl locks the latch plate. More specifically, the parts of the door lock device


1


assume the conditions as shown in

FIG. 1

, and the parts of the electric actuator


16


assumes the conditions as shown in FIG.


8


.




When now, for getting into the vehicle cabin, a driver carrying the signal transmitter


66


comes to the vehicle door and handles the outside handle of the door, the signal receiver


64


and the handle switch


62


provide the control unit


60


with information signals. Upon receiving these signals, the control unit


60


issues an instruction signal to the electric motor


18


to rotate the same in a direction to cancel the locked condition of the door lock device


1


.




With this, the worm wheel


19


is turned in a counterclockwise direction from the neutral position of

FIG. 8

by an angle of “A” to a position as shown in FIG.


9


. During this, the operation lever


20


is moved by the pinion


19




a


from the lock position of

FIG. 8

toward the unlock position as is seen from FIG.


9


. Furthermore, during this, the projection


22




a


of the cancel lever


22


slides from the outer arcuate part


26




a


of the cam groove


26


to the connecting part


26




c


of the same. Thus, as is seen from

FIG. 9

, the cancel lever


22


is pivoted to the operative position from the inoperative position prior to arrival of the operation lever


20


at the unlock position.




Thus, the canceling part


22




b


of the cancel lever


22


becomes in contact with the engaging portion


13




c


of the passive lever


13


and pivots the lever


13


from the engaged position to the disengaged position of

FIG. 2

against the force of the return spring


15


.




As a result of this action, the engagement between the second lock/unlock lever


8


and the sub-lever


9


becomes cancelled, so that by the force of the return spring


15


, the sub-lever lever


9


is instantly moved to the temporary unlock position of FIG.


3


and stopped at the lock position because the right end of the passive lever


13


abuts on a stopper


1




b.






Thus, during the time for which each of the first and second lock/unlock levers


7


and


8


pivots from the lock position of

FIG. 1

to the unlock position of

FIG. 7

, the lock/unlock mechanism


6


can be instantly brought to the temporary unlock condition. Although, upon this, the mutual abutment between the engaging portion


13




c


of the passive lever


13


and the canceling part


22




b


of the cancel lever


22


becomes canceled, the passive lever


13


is permitted to stay at the disengaged position because the engaging part


13




a


of the passive lever


13


contacts a lower end of the laterally extending slot


12


of the lever second lock/unlock lever


8


.




When, now, due to manipulation of the outside handle by the driver, the outside lever


4


is pivoted in the door opening direction, the disengaging part


9




a


of the sub-lever


9


becomes engaged with the engaging portion


3




a


of the open lever


3


as is shown in

FIG. 4

thereby pivoting the open lever


3


in the door opening direction. With this, the lock pawl integrally connected to the open lever


3


releases the latch plate. Thus, the door can be opened.




When, thereafter, due to continuous turning, the worm wheel


19


is brought to a position of

FIG. 10

that is far from the neutral position by an angle of “B”, the projection


22




a


of the cancel lever


22


is slid from the connecting part


26




c


of the cam groove


26


to the inner arcuate part


26




b


of the same. With this, the cancel lever


22


is kept in the operative position and the operation lever


20


is moved to the unlock position.




Accordingly, the first and second lock/unlock levers


7


and


8


are each pivoted toward the unlock position and as is shown in

FIG. 5

, the engaging part


13




a


of the passive lever


13


comes to a position engageable with the stopper portion


12




a


of the second lock/unlock lever


8


.




Thus, due to the force of the return spring


15


, the passive lever


13


is moved to the engaged position as shown in FIG.


6


.




When thereafter the outside handle of the door is released from the driver's hand, the lock/unlock mechanism


6


takes the unlock condition of

FIG. 7

, and the worm wheel


19


is returned to the neutral position and the cancel lever


22


is returned to the inoperative position.




The following modification may be used. That is, in the above-mentioned embodiment, the passive lever


13


is connected to the sub-lever


9


and the stopper portion


12




a


is provided to the second lock/unlock lever


8


. However, if desired, the passive lever


13


may be connected to the second lock/unlock lever


8


and the stopper portion


12




a


may be provided to the sub-lever


9


.




In the following, advantages of the present invention will be described.




First, at an initial stage of the unlocking operation of the electric actuator


16


, the passive lever


13


is permitted to move to the disengaged position. Thus, prior to movement of the first and second lock/unlock levers


7


and


8


to the unlock positions from the lock positions by the electric actuator


16


, the sub-lever


9


can be shifted to the unlock position by the return spring


15


. Accordingly, the lock/unlock mechanism


6


can be quickly shifted from its door lock condition to a door release condition wherein manipulation of the outside handle of the door brings about opening of the door.




Second, shifting of the sub-lever


9


to the unlock position is easily achieved with a relatively small force by the movement of the passive lever


13


from the engaged position to the disengaged position. Accordingly, only a lower power type is needed for the electric motor


18


of the electric actuator


16


. Thus, reduction in cost and reduction in size of the door lock assembly are achieved.




The entire contents of Japanese Patent Application 2000-330891 (filed Oct. 30, 2000) are incorporated herein by reference.




Although the invention has been described above with reference to the embodiment of the invention, the invention is not limited to such embodiment as described hereinabove. Various modifications and variations of such embodiment may be carried out by those skilled in the art, in light of the above descriptions.



Claims
  • 1. An automotive door lock assembly comprising:a lock/unlock mechanism including a lock/unlock lever and a sub-lever, said lock/unlock mechanism being able to switch between a lock condition wherein both the lock/unlock lever and sub-lever assume respective lock positions to induce a locked condition of the door and an unlock condition wherein both the lock/unlock lever and sub-lever assume respective unlock positions to induce an unlocked condition of the door; an electric actuator which forces said lock/unlock mechanism to switch between said lock and unlock conditions with an electric force; and a structure including a passive lever and a biasing means which are incorporated with said door lock assembly, said passive lever being actuated by said electric actuator and shifted, at an initial stage of the operation of said electric actuator for shifting the lock/unlock mechanism to said unlock condition, from an engaged position where said lock/unlock lever and said sub-lever are engaged to move together to a disengaged position where the engagement between said lock/unlock lever and said sub-lever is canceled, wherein when said passive lever is shifted to said disengaged position, said sub-lever is shifted to said unlock position by said biasing means prior to shifting of said lock/unlock lever to said unlock position from said lock position by said electric actuator.
  • 2. An automotive door lock assembly as claimed in claim 1, in which said biasing means of said structure comprises a spring which has one end engaged with said lock/unlock lever and the other end engaged with said sub-lever.
  • 3. An automotive door lock assembly as claimed in claim 1, in which said passive lever is pivotally connected to said sub-lever, and in which said biasing means comprises a spring for biasing said passive lever toward said engaged position, said spring having one end engaged with said lock/unlock lever and the other end engaged with said passive lever.
  • 4. An automotive door lock assembly comprising:a lock/unlock mechanism including a lock/unlock lever and a sub-lever which are each movable between lock and unlock positions, said lock/unlock mechanism being able to switch between a lock condition wherein both the lock/unlock lever and sub-lever assume respective lock positions to induce a locked condition of the door, an unlock condition wherein both the lock/unlock lever and sub-lever assume respective unlock positions to induce an unlocked condition of the door and a temporary unlocked condition wherein said lock/unlock lever assumes said lock position or a position between said lock and unlock positions and said sub-lever assumes the unlock position to induce an unlocked condition of the door; a passive lever movably connected to one of said lock/unlock lever and said sub-lever, said passive lever being movable between an engaged position where said passive lever engages with a stopper portion provided on the other of said lock/unlock lever and said sub-lever thereby to engage said lock/unlock lever with said sub-lever and a disengaged position where said passive lever disengages from said stopper portion thereby to permit said lock/unlock mechanism to switch from said lock condition to said temporary unlocked condition; biasing means which biases said sub-lever toward said unlock position with respect to said lock/unlock lever; an electric actuator; an operation lever which is moved by said electric actuator between a lock position to induce the lock condition of said lock/unlock mechanism and an unlock position to induce the unlock condition of said lock/unlock mechanism; and a cancel lever moved by said electric actuator, said cancel lever being capable of shifting said passive lever to said disengaged position from said engaged position prior to the movement of said operation lever to said unlock position from said lock position.
  • 5. An automotive door lock assembly as claimed in claim 4, in which said biasing means comprises a spring which has one end engaged with said lock/unlock lever and the other end engaged with said sub-lever.
  • 6. An automotive door lock assembly as claimed in claim 4, in which said passive lever is pivotally connected to said sub-lever, and in which said biasing means comprises a spring for biasing said passive lever toward said engaged position, said spring having one end engaged with said lock/unlock lever and the other end engaged with said passive lever.
  • 7. An automotive door lock assembly as claimed in claim 4, in which said electric actuator comprises an electric motor, a wheel member driven by said motor and a link mechanism which moves said operation lever and said passive lever when said wheel member rotates, said link mechanism shifting said operation lever to said unlock position from said lock position when said wheel member rotates by a given angle, and said link mechanism shifting said cancel lever to an operative position to shift the passive lever to said disengaged position from said engaged position when said wheel member rotates by an angle that is smaller than said given angle.
  • 8. An automotive door lock assembly as claimed in claim 7, in which said wheel member is a gear which is provided at its center with a pinion, said pinion being meshed with a rack mounted on said operation lever, and in which said cancel lever has one end slidably engaged with a cam groove formed in one side of said gear.
Priority Claims (1)
Number Date Country Kind
2000-330891 Oct 2000 JP
US Referenced Citations (8)
Number Name Date Kind
3858919 Kleefeld Jan 1975 A
5466021 Ishihara Nov 1995 A
5802894 Jahrsetz Sep 1998 A
5992194 Baukholt Nov 1999 A
6079237 Hochart Jun 2000 A
6168216 Nakajima Jan 2001 B1
6189940 Hayakawa Feb 2001 B1
6286878 Hochart Sep 2001 B1
Foreign Referenced Citations (1)
Number Date Country
3-272788 Mar 1991 JP