The invention relates to an automotive lighting unit.
In particular, the invention relates to a rear light for cars, to which explicit reference will be made in the description below without because of this loosing in generality.
As it is known, automotive rear lights usually comprise: a substantially basin-shaped rear casing, which is structured so as to be steadily fitted into a compartment especially obtained in the rear part of the body of the vehicle; of a front half-shell, which is arranged to close the mouth of the casing so as to project outwards from the body of the vehicle, and is provided with a series of transparent or semi-transparent portions, usually with colours that are different from one another; and a series of lighting assemblies, which are located inside the casing, each immediately under a respective transparent or semi-transparent portion of the front half-shell, so as to backlight the same transparent or semi-transparent portion of the front half-shell.
Generally speaking, each lighting assembly is univocally associated with a specific light signal and, therefore, it is structured so as to emit a light beam that, after having left the automotive light through the front half-shell, complies with the enforced homologation standards concerning said light signal.
Over the past few years, some car manufacturers have chosen to equip their new car models with rear lights in which the front half-shell is provided with at least one transparent or semitransparent portion having a narrow and long shape, namely substantially ribbon-like, which is arranged horizontally when the automotive light is fitted on the vehicle, and is usually associated with the blinking light signal indicating direction/turn.
Currently, each transparent or semi-transparent ribbon-like portion of the half-shell is backlighted by a lighting assembly, which basically comprises: a large light-guide plate made of a photoconductive material, which is located inside the rear casing with the front sidewall grazing the transparent or semi-transparent ribbon-like portion of the front half-shell, substantially on the entire length of the transparent or semitransparent ribbon-like portion itself, and with the rear sidewall facing the bottom of the rear casing; and a row of LED diodes, which are located on the bottom of the rear casing, striking against the rear sidewall of the light-guide plate, and are oriented so as to direct the light produced directly inside the body of the light-guide plate. Said light propagates inside the body of the light-guide plate, thus streaming out of the light-guide plate through the front sidewall of the plate.
Unfortunately, the light-guide plate usually has a significant width, thus making it very difficult for manufacturers to reduce the depth of the automotive lighting unit.
In order to avoid this drawback, some manufacturers of automotive lights have shortened the rear sidewall of the light-guide plate and have positioned the group of LED diodes in such a way that they strike against the end segment of the rear sidewall of the plate, so as to direct the light produced towards the adjacent and contiguous lateral sidewall of the plate, which, in turn, is adapted to reflect the incident light towards the front sidewall of the light-guide plate.
By so doing, the light produced by this small group of LED diodes reaches the front sidewall of the light-guide plate following an optical path that has a length that is substantially equal to the one of the optical path followed by the light emitted by the LED diodes striking against the rest of the rear sidewall of the light-guide plate.
Unfortunately, experiments have shown that a small part of the light emitted by this group of LED diodes, after having penetrated the body of the light-guide plate, manages to directly reach the front sidewall of the light-guide plate, thus streaming out of a small portion of the front sidewall that is immediately adjacent to the vertex joining the latter to the lateral sidewall of the plate. As a consequence, this small segment of the front sidewall of the light-guide plate has a visibly greater luminosity than the rest of the front sidewall of the plate.
Therefore, the light streaming out of the light-guide plate does not have a uniform intensity along the entire length of the front sidewall of the plate, with all the consequent problems affecting the quality of the backlighting of the corresponding transparent or semi-transparent ribbon-like portion of the front half-shell. As a matter of fact, a light signal with an intensity that changes too much along the front half-shell is considered to be not good-looking for an observer and, of course, is highly undesired by car manufacturers.
The object of the invention is so eliminate the negative effects due to the presence of the group of LED diodes facing the lateral sidewall of the light-guide plate, though without reducing the intensity of the light streaming out of the front sidewall of the light-guide plate parallely to the main optical axis of the lighting unit.
Therefore, the invention provides an automotive lighting unit according to claim 1 and preferably, but not necessarily, according to any one of the claims depending on it.
The invention will now be described with reference to the accompanying drawings, which show a non-limiting embodiment thereof, wherein:
With reference to
In the example shown, in particular, the automotive lighting unit 1 is preferably structured so as to be steadily fitted into the rear part of the body of a car or a similar motor vehicle.
More in detail, the automotive lighting unit 1 comprises, first of all: a stiff rear casing 2, which is preferably made of a plastic material, is substantially basin-shaped, and is preferably structured so as to be at least partially fitted into a seat, which is especially obtained in the rear part of the body of the vehicle (not shown); a stiff front half-shell 3, which is preferably made of a plastic material, is arranged to close the mouth 2a of the rear casing 2, preferably so as to be able to simultaneously project outwards from the body of the vehicle, and is provided with one or more transparent or semi-transparent, optionally even coloured, portions; and one or more electrically powered lighting assemblies, each emitting light on command and located inside the rear casing 2 in a position that is such as to allow them to backlight a corresponding transparent or semitransparent portion of the front half-shell 3, preferably separately from and independently of the other lighting assemblies.
Obviously, in a different embodiment, the rear casing 2 could be designed so as to be simply fixed in a projecting manner on the rear part of the body of the vehicle (not shown).
In addition, the automotive lighting unit 1 is provided with a main optical axis, which is parallel to the longitudinal axis of the vehicle when the automotive lighting unit 1 is correctly positioned/fixed on the body of the vehicle, and one or more of said lighting assemblies is/are preferably structured so as to project the light outwards from the automotive lighting unit 1 with a prevailing component that is parallel to the main optical axis L of the lighting unit.
More in detail, with reference to
On the other hand, the lighting assembly, which is adapted to backlight the transparent or semi-transparent ribbon-like portion 4 of the lenticular half-shell 3, hereinafter indicated with number 5, is located inside the rear casing 2 immediately under the transparent or semi-transparent ribbon-like portion 4, so as to directly face the transparent or semi-transparent ribbon-like portion 4, and is structured so as to direct the light produced towards the transparent or semi-transparent ribbon-like portion 4.
Preferably, the lighting assembly 5 is further structured so as to project the light outwards from the automotive lighting unit 1 through the transparent or semi-transparent ribbon-like portion 4 with a prevailing component that is parallel to the main optical axis L.
In the embodiment shown, in particular, the rear casing 2 is preferably made of an opaque plastic material, and is preferably manufactured by means of an injection moulding procedure. The front half-shell 3, on the other hand, is preferably made of a transparent or semi-transparent plastic material, such as transparent or semi-transparent polycarbonate or polymethyl methacrylate, and is also preferably manufactured by means of an injection moulding procedure.
With reference to
More in detail, the front sidewall 7 of the light-guide plate 6 is preferably arranged so as to locally be tangent to/graze the transparent or semi-transparent ribbon-like portion 4 of the front half-shell 3, preferably substantially along the entire length of the transparent or semi-transparent ribbon-like portion 4.
With reference to
With reference to
More in detail, the row of LED diodes 9 extends so as to graze the light-guide plate 6, beside the segment 8a of the rear sidewall 8 of the guide-light plate 6, preferably so that the LED diodes 9 face one of the two faces of the light-guide plate 6 and are oriented so as to direct the light produced towards the rear sidewall 8 of the light-guide plate 6, through the face of the light-guide plate 6. The light then reaches the rear sidewall 8 of the light-guide plate 6 with an angle of incidence that is greater than the limit angle, so as to be directly reflected, through total internal reflection, towards the front sidewall 7 of the light-guide plate 6.
In the example shown, in particular, the LED diodes 9 are preferably positioned spaced apart beside one another, on a single support base 10, which preferably incorporates the diode power supply and control circuits and is preferably located inside the rear casing 2 beside and preferably also substantially locally parallel to the light-guide plate 6.
With reference to
More in detail, with reference to
With reference to
The second light source, in addition, is capable of directing the light produced inside the body of the light-guide plate 6 towards a first lateral sidewall of the light-guide plate 6, hereinafter indicated with number 13, which directly connects the end segment 8b of the rear sidewall 8 to the front sidewall 7 of the light-guide plate 6. The light then reaches the lateral sidewall 13 of the light-guide plate 6 with an angle of incidence that is greater than the limit angle, so as to be directly reflected, through total internal reflection, towards the front sidewall 7 of the light-guide plate 6, preferably in a direction that is substantially parallel to the main optical axis L of the lighting unit.
Preferably, furthermore, the second light source is an oblong light source, which extends inside the rear casing 2 close to the end segment 8b of the rear sidewall 8 and is capable of directing the light produced directly inside the body of the light-guide plate 6 substantially along the entire length of the segment 8b.
More in detail, the second light source preferably comprises one or more LED diodes 12 (acronym for Light Emitting Diodes) or other preferably punctiform light sources, which is/are located inside the rear casing 2 close to the segment 8a of the rear sidewall 8 of the light-guide plate 6 and is/are oriented so as to direct the light produced directly inside the body of the light-guide plate 6, towards the lateral sidewall 13 of the light-guide plate 6.
With reference to
With reference to
In addition, the transversal groove 15 is also adapted to reflect, through total internal reflection and far from the front sidewall 7 of the light-guide plate 6, the light emitted by the second light source, namely the LED diodes 12, and directed towards the transversal groove 15 (and, hence, towards the front sidewall 7 of the light-guide plate 6) without before reaching the lateral sidewall 13 of the light-guide plate 6 and, here, be reflected towards the front sidewall 7 of the light-guide plate 6.
In other words, the transversal groove 15 is adapted to reflect, far from the front sidewall 7 of the light-guide plate 6, the light directly coming from the second light source, namely from the LED diodes 12, and directed towards the front sidewall 7 of the light-guide plate 6.
More in detail, with special reference to
Preferably, the transversal groove 15 further extends on the face of the light-guide plate 6 until it almost reaches the rear sidewall 8 of the light-guide plate 6, so as to be interposed between the lateral sidewall 13 and the front sidewall 7 of the light-guide plate 6, preferably substantially along the entire width of the light-guide plate 6.
In addition, the transversal groove 15 extends on the face of the light-guide plate 6 with an angle of inclination α, with respect to the main optical axis L of the lighting unit, that is preferably greater than 60°.
More in detail, the transversal groove 15 extends on the face of the light-guide plate 6, while preferably remaining locally substantially perpendicular to the main optical axis L of the lighting unit. Preferably, the transversal groove 15 further has a depth that is always smaller than the thickness of the light-guide plate 6.
In a different embodiment, however, the transversal groove 15 could also be a through groove, which means that is could go through the entire thickness of the light-guide plate 6.
In the embodiment shown, in particular, the light-guide plate 6 is preferably made of transparent polycarbonate or polymethyl methacrylate, and is preferably manufactured by means of an injection moulding procedure. Furthermore, the transversal groove 15 has a depth that preferably ranges from 50% to 95% of the local thickness of the light-guide plate 6.
With reference to
In addition, similarly to the LED diodes 9, the LED diodes 12 are preferably arranged close to the end segment 8b of the rear sidewall 8, facing one of the two faces of the light-guide plate 6, and are oriented so as to direct the light produced towards the rear sidewall 8 of the light-guide plate 6, through the face of the light-guide plate 6. The light then reaches the rear sidewall 8 of the light-guide plate 6 with an angle of incidence that is greater than the limit angle, so as to be directly reflected towards the lateral sidewall 13 of the light-guide plate 6.
More in detail, in the example shown, the LED diodes 12 are preferably arranged spaced apart beside on the another, on the support base 10 that also houses the LED diodes 9.
Preferably, with reference to
More in detail, in the example shown, the light-guide plate 6 preferably has, along the segment 8b of the rear sidewall 8, a second series of teeth or protruding projections 17, each provided with a curved surface with a preferably substantially parabolic profile. Each LED diode is preferably located in front of a respective tooth or protruding projection 17, so as to direct the light rays r2 towards the curved surface of the tooth or protruding projection 17, which, in turn, is shaped so as to reflect the light rays r2 towards the lateral sidewall 13 of the light-guide plate 6, preferably collimating the greatest part of the light rays r2 in a predetermined direction, which intersects the lateral sidewall 13 of the light-guide plate 6 with a predetermined angle of incidence that is greater than the limit angle, so as to cause the total refection of the light rays r2 towards the transversal groove 15 in a second direction that is substantially perpendicular to the transversal groove 15 or, anyway, in a second direction that is such that the light rays r2 reach the transversal groove 15 with an angle of incidence that is smaller than the limit angle.
By so doing, the light rays r2 coming from the lateral sidewall 13 of the light-guide plate 6 can freely cross the transversal groove 15 and go on inside the light-guide plate 6 up to the front sidewall 7 of the light-guide plate 6.
On the other hand, the light rays r3, which come from the LED diode/s 12 and are directly directed towards the transversal groove 15 (namely, are directed towards the front sidewall 7 without before bouncing on the lateral sidewall 13 of the light-guide plate 6), reach the transversal groove 15 with an angle of incidence that is greater than the limit angle and, therefore, are reflected far from the front sidewall 7 of the light-guide plate 6, towards the lateral sidewall 13 of the light-guide plate 6.
Finally, with reference to
Preferably, the support structure 19 is further shaped so as to cover/hide some parts of the lighting assembly 5.
More in detail, in the example shown, the support structure 19 is preferably steadily fixed on the bottom of the rear casing 2 and is preferably provided with a tubular through sleeve 20, which projects from the bottom of the rear casing 2 towards the ribbon-like portion 4 of the front half-shell 3, remaining locally substantially perpendicular to the front half-shell 3, and is shaped so as to house the light-guide plate 6 and, optionally, part of the support base 10.
In the embodiment shown, furthermore, the support structure 19 is preferably made of an opaque plastic material, and is preferably manufactured by means of an injection moulding procedure.
The way in which the automotive lighting unit 1 works can easily be assumed from the description above and, therefore, does not require further explanations.
On the other hand, as far as the lighting assembly 5 is concerned, the light rays r3, which come from the LED diode/s 12 and are directly directed towards the front sidewall 7 of the light-guide plate 6 (namely, are directed towards the front sidewall 7 without before bouncing on the lateral sidewall 13 of the light-guide plate 6), reach the transversal groove 15 with an angle of incidence that is greater than the limit angle and, therefore, are reflected towards the lateral sidewall 13 of the light-guide plate 6. Instead, the light rays r2, which are reflected by the lateral sidewall 13 of the light-guide plate 6, reach the transversal groove 15 with an angle of incidence that is smaller than the limit angle and, therefore, manage to cross the transversal groove 15 and reach the front sidewall 7 of the light-guide plate 6.
The advantages related to the special structure of the lighting assembly 5 are numerous.
First of all, the presence of the transversal groove 15 on the face of the light-guide plate 6 allows manufacturers to eliminate excess lighting of the section/segment of the front sidewall 7 of the light-guide plate 6 adjacent to the vertex 16 of the light-guide plate 6, thus allowing the light streaming out of the light-guide plate 6 to be uniform along the entire length of the front sidewall 7 of the plate.
In addition, the stepped profile of the lateral sidewall of the light-guide plate 6 allows manufacturers to minimize the extension of the sector of the light-guide plate 6 delimited by the end segment 8b of the rear sidewall 8 of the light-guide plate 6, by the lateral sidewall 13 of the light-guide plate 6 and, finally, by the transversal groove 15, with a reduction of the overall dimensions of the automotive lighting unit 1 deriving therefrom.
Finally, it is clear that the automotive lighting unit 1 described above can be subjected to changes and variations, without for this reason going beyond the scope of protection of the invention.
For example, in a different embodiment, the oblong light source could comprise, instead of the LED diodes 9: a light-guide bar of photoconductive material, preferably made of a transparent plastic material, which extends inside the rear casing 2, grazing the segment 8a of the rear sidewall 8 of the light-guide plate 6; and one or more remote LED diodes, which are located in the area of one of the two ends of the light-guide bar, so as to direct the light produced inside the light-guide bar. The light-guide bar is structured so as to collect the light generated by the remote LED diode/s and convey it, in a known manner, inside the body of the light-guide plate 6, along the entire length of the segment 8a of the rear sidewall 8 of the light-guide plate 6.
Number | Date | Country | Kind |
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102016000033194 | Mar 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/051864 | 3/31/2017 | WO | 00 |