The invention relates generally to the field of sensor control circuits, and more particularly to automotive ultrasonic-based object detection sensor systems.
Sensor circuits have been utilized in automotive applications for providing a measure of data for a given parameter that is being monitored. For example, sensors are used in engine components for the purpose of determining the position of various valves or actuators during normal operation. Additionally, sensors have also been incorporated to measure environmental factors such as temperature, light, and objects external to the vehicle. Most sensor circuitry utilizes at least three wires for communicating between the sensor, microcontroller, and power source. For example, two wires will be used for supplying power to the microcontroller and sensor unit. A third and/or possibly fourth wire is used for communicating with the sensor unit. Reducing the number of wires and connections is desirable from the stand point of saving manufacturing time, equipment, as well as reducing the possibility of equipment failure by virtue of the fact that a lesser number of wires are being used. Thus, it is desirable to develop sensor circuits that need fewer than 3 wires between the microcontroller and the sensor.
While it desirable to reduce the manufactured cost of any automotive sensor system by reducing the number of components to achieve the same function, such as by reducing wire count, there are impediments to doing so. For example, the need exists to continue to interface with other pre-existing devices, components or circuitry in the vehicle. The invention seeks to ameliorate such issues.
One aspect of the invention is directed to a circuit arrangement having a master microcontroller operably connected to a sensor for detecting a parameter. The microcontroller is connected to the power source by a microcontroller power line. A power communications line is connected between the power source, the master microcontroller, and the sensor. The power communications line carries power to the sensor as well as digital communication signals between the master microcontroller and the sensor.
The digital values communicated between the master microcontroller and sensor are preferably delineated by selective arrangement of the on and off flow of power over the power communications line.
The circuit arrangement of claim 1, further comprising a diode (26) and a capacitor (24) operably connected between said power communications line and a power supply input of said sensor (16) for continued supply of power to said sensor when no power flows over said power communications line.
The circuit arrangement preferably includes a low impedance line connected between the power source and the power communications line, and a high impedance line connected between the power source and the power communications line, where the high impedance line has a greater resistivity than the low impedance line. An impedance switch is disposed in the low impedance line and is controlled by the master microcontroller to control the flow of power through the low impedance line.
The power communications line is preferably connected to a data input of the sensor and to a ground signal via a first switch controlled by an output of the master microcontroller, thereby enabling the master microcontroller to communicate data signals to the sensor. Likewise, the power communications line is also preferably connected to an input of the master microcontroller and the ground signal via a second switch controlled by an output of the sensor, thereby enabling the sensor to communicate data signals to the master microcontroller.
The master microcontroller preferably controls the impedance switch to disconnect the power supply from the low impedance line when a communications signal or a portion thereof is transmitted over the power communications line.
In preferred embodiments, a bit of the digital communications signal has a logic value of 0 or 1. When the communication signal value is 1, a pulse at the power source voltage level is transmitted across the power communications line for a first predetermined time period and when said communications signal value is 0, a pulse at the power source voltage level is transmitted through the power communications line for a second predetermined time period. Each bit is preferably transmitted within a predetermined time window greater than the first or second predetermined pulse periods.
The sensor is preferably configured for active traffic environment sensing using ultrasound.
According to another aspect of the invention, a traffic environment sensing arrangement is provided for a vehicle having one or more body panels. The arrangement includes: a power source; a master microcontroller; a microcontroller power line connected between the power source and the master microcontroller; a plurality of ultrasonic sensors mounted in the one or more body panels; a power communications line connected between the power source, the master microcontroller, and each of said plurality of ultrasonic sensors. Each ultrasonic sensor further includes: a communications port and a sensor power line operably connected to the power source, wherein the sensor power line branches off of the power communications line; a capacitor on the sensor power line; and a diode positioned between the capacitor and the sensor power line.
Another aspect of the invention relates to an ultrasonic object detection sensor system for automotive applications. The system includes a main sensor having, in one enclosure, a master microcontroller functionally connected to a DC/DC voltage regulator, a vehicular communication interface, an internal ultrasonic sensor disposed within the enclosure, and an external sensor interface. The DC/DC regulator has an input receiving a power signal from a vehicular wire harness at a first voltage level and has an output providing a power signal at a different, second voltage level. The DC/DC regulator output is connected to at least the external sensor interface. The system also includes a plurality of ultrasonic sensors that are each disposed external of the enclosure. A wire harness interconnects the external ultrasonic sensors with the main sensor via its external sensor interface, where the wire harness operates at the second voltage level and carries at least one instance of the output power signal. The master microcontroller controls the internal and external ultrasonic sensors to send and receive ultrasonic bursts in order to detect a potential object within the field of view of each ultrasonic sensor. The master microcontroller consolidates data from the internal and external ultrasonic sensors and communicates the existence of an object to another device within the vehicle via the vehicular communication interface.
The wire harness preferably includes at least one power communication wire for connecting the plurality of external ultrasonic sensors, each power communication wire being connected to the external sensor interface and carrying both power and digital communication signals at the second voltage level between the external ultrasonic sensor and the external sensor interface.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The foregoing and other aspects of the invention will be more readily appreciated having reference to the drawings, wherein:
a is a graph showing voltage versus time when the logic signal value is 1;
b is a graph showing voltage versus time when the logic signal value is 0;
The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
The power source 14 is connected to the microcontroller 12 through a microcontroller power line 18. The sensor 16 receives power through a sensor power line 20 which is connected to a power communications line 22 that is connected to both the power source 14 and the microcontroller 12. The power communications line 22 transmits both power as well as bit line encoding that is both received by the sensor and sent to the microcontroller 12.
The sensor power line 20 has a capacitor 24 disposed on the sensor power line 20 and a diode 26 that separates the capacitor 24 and sensor power line 20 from the power communications line 22. The diode 26 allows power flow from the power source 14 to the capacitor 24, but does not allow power to flow in the direction from the capacitor 24 past the diode 26. The capacitor 24 is configured to supply power to sensor 16 during voltage drops. While this particular embodiment of the invention describes a capacitor 24 being used, it is possible for another suitable energy storage device to be used, such as a battery, switch capacitor or an inductor.
Connected between the power source 14 and the power communications line 22 is a high impedance line 28, which is an energy line having a high impedance resistor 30. A low impedance line 32 having a low impedance resistor is also connected to the power source 14. The low impedance resistor 34 has a resistivity that is lower than the high impedance resistor 30. The low impedance line 32 and high impedance line 28 run in parallel. However, the low impedance line 32 has an impedance switch 36 that is controlled by the master microcontroller 12. When the impedance switch 36 is closed, higher current passes through the power communications line 22 and onto the capacitor 24. When the impedance switch 36 is open, a lower current will pass through the power communications line 22. It is during this period of lower current in the power communications line 22 that the line can be used for carrying a communications signal between the master microcontroller 12 and the sensor 16.
The master microcontroller 12 has a microcontroller communications line 38 that is connected to the power communications line 22. The microcontroller communications line 38 is also connected to ground. A master microcontroller output 40 is connected to the microcontroller communications line 38 through a master microcontroller output switch 42. When the master microcontroller switch 42 is closed, signals are sent from the microcontroller 12 through the master microcontroller output 40 and onto the power communications line 22. The master microcontroller 12 also has connected to it a master microcontroller input 44 that is also connected to the microcontroller communications line 38 and receives signals from the sensor 16 via the power communications line 22.
The sensor 16 has a sensor communications line 46 that is connected to the power communications line 22 and ground. The sensor 16 has a slave sensor input 48 that selectively receives signals from the microcontroller 12 that are outputted through the master microcontroller output 40. The slave sensor input 48 introduces command signals to the sensor 16 that can cause the sensor to carry out a function such as sending and receiving ultrasonic sound waves. The sensor 16 in carrying out its functions will receive signals that are indicative of its function. For example, an ultrasonic sensor will receive signals that indicate the presence of an object in the path of the sensor 16. The signals received by the sensor 16 are transmitted to the microcontroller 12 through a slave sensor output 50. The slave sensor output 50 is controlled by a slave sensor switch 52 that will allow for signals to be transmitted from the slave sensor output 50 when the slave sensor switch 52 is in the closed position. When the slave sensor output switch 52 is in the closed position the sensor communications line 46 will go to ground.
The operation of the circuit arrangement 10 is controlled by signals generated from the master microcontroller 12. During initial start up of the sensor 16 the master microcontroller 12 will cause the impedance switch 36 to be closed which allows more power to flow through the power communications line 22 to charge the capacitor 24. During periods that communications signals are transmitted to the sensor 16 the impedance switch 36 is open in order to impede the power supply and allow the power communications line 22 to carry a communications signal. The communications signals are generated between the master microcontroller 12 and the sensor 16 through the input and output ports connected to the microcontroller communications line 38 and the sensor communications lines 46. See
Communication can flow from the master microcontroller 12 to the sensor 16, and vice versa. In the former case, the master microcontroller grounds the power communications line 22, and in the latter case the sensor grounds the power communications line 22. In order to avoid collision, the system preferably employs a master/slave communications protocol where the master microcontroller 12 sends a command to the sensor 12 and the sensor sends a reply only in response to the command. After a communication session, the master microcontroller 12 can close the impedance switch 36 to recharge the capacitor 24, or, the impedance switch 36 can be closed at selected instances during a communication session to quickly recharge the capacitor in the event not enough power flows through the high impedance line.
a and 2b depict two graphs, which both exemplify the data line bit encoding for the circuit arrangement 10.
One particular implementation of an ultrasonic traffic environment sensing system 300 suitable for installation in the rear bumper of a vehicle is shown in system block diagram form in
Consider first the topology of a current commercially available ultrasonic sensing system 400 as shown in
The ECU 404 communicates with and controls all the ultrasonic sensors 404. The ECU 404 processes of the collected raw data and provides the processed data to a vehicle controller 406 in order to drive a human-machine interface (HMI). The ECU 404 requires nine connections for a system 400 with four ultrasonic sensors 402. Each ultrasonic sensor must be provided with a common 12V DC power line (1 wire), sensor ground (1 wire), an individual communications signal line (4 wires). And the vehicle interface requires a 12V DC power line (1 wire), system ground (1 wire), and a system communications signal (1 wire).
Although not explicitly shown in
It would be desirable to design an ultrasonic sensor which utilizes only logic level signals (typically 5V) as this would allow the removal of the DC/DC regulator in all sensors. However, all wiring running through the body of an automobile has to be 12V. This is necessary in the event the insulation of a wire is worn or a wire is pinched and the insulation is damaged. In this case, a short circuit between two or more wires might occur, and therefore all wires running in the same harness must be the same voltage level in order to prevent excessive current flow and excessive damage in such a failure case.
It is therefore not feasible in the conventional ultrasonic system 400 to utilize ultrasonic sensors which communicate with lower voltage logic level signals (e.g., 5 V) since the ECU is located inside the vehicle body and the sensors are located on the outside of the vehicle. The sensor DC power line and the sensor communication signal lines are routed within the main vehicle harness to connect all sensors to the ECU, so per the requirements above they operate at 12 V. Providing a separate harness for sensor communication wires is not a practical option as such an approach would be too expensive and add labor to the vehicle manufacturing for routing the additional harness from the control module inside the passenger compartment to the ultrasonic sensors mounted to the vehicle exterior.
In contrast, the ultrasonic traffic environment sensing system 300 of the invention enables the 12 V wiring of the vehicle and the 5 V wiring between ultrasonic sensors and a control module to be kept separate. More particularly, referring to
The different voltages in the wire harnesses 302 and 304 of the system 300 are made possible through the use of a main sensor (alternatively referred to as a “smart” sensor) 310, which communicates with a plurality of individual ultrasonic sensors 312. As seen in the block diagram of
As will be seen from
Each ultrasonic sensor 312 requires only two interface signals: a power communications line 314, which is a 5 V (or 3.3 V) power line communication wire, and sensor ground 316. The ultrasonic sensors 312 are shown with three-pin interfaces where the sensor ground 316 is looped, but a two pin interface may alternatively be utilized if the sensor ground is provided via suitable splices, as known in the art per se, in harness 304.
In alternative embodiments the ultrasonic sensors 312 may be connected to the main sensor 310 in a daisy chain arrangement, which would reduce even further the number of wires present in the internal bumper harness 304. However, it is more preferred that the ultrasonic sensors 312 be connected in a star topology with the main sensor 310 so that parallel communications can occur between the main sensor 310 and each of the individual ultrasonic sensors 312.
Referring additionally to
A main microcontroller 320 connects all the functional blocks. The microcontroller 320 controls the internal ultrasonic transducer 318 and the other external ultrasonic sensors 312 by means of a main-side power line communication interface 326. The interface 326 includes, in this embodiment, four instantiations of the circuit arrangement shown in
In alternative embodiments where the external ultrasonic sensors 312 are connected in daisy chain fashion the bumper internal harness 304 includes a single power line communications wire 314 that is connected to the main-side power line communication interface 326, which incorporates a single low impedance line 32 and impedance switch 34. In this arrangement, the preferred master/slave communications protocol above requires an addressing scheme to identify each external ultrasonic sensor 312 for communication.
The main microcontroller 320 processes all raw data provided by the ultrasonic sensors 312 and 318, and provides the processed data to the vehicle by means of a vehicle communication interface 324. The vehicle communication interface 324 is used to receive data from the vehicle such as activation status or other required parameters necessary for the operation of the system 300. The vehicle communication interface 324 is also used to provide data relating to the vehicle environment such as distance to the closest obstacle, and information regarding parking maneuvers, etc (System Outputs). The vehicle communication interface could be a LIN, CAN or any other vehicle communication interface used in the automotive industry, and in the preferred embodiment is a slave type of interface that, as shown in
The internal ultrasonic sensor 318 and external ultrasonic sensors 312 preferably have the same functional blocks, including, as shown in
It will be appreciated by those skilled in the art that the ultrasonic transducer 330, driver hardware 332 and microcontroller 334 may all be implemented as an application specific integrated circuit.
While the above describes a particular embodiment(s) of the invention, it will be appreciated that modifications and variations may be made to the detailed embodiment(s) described herein without departing from the spirit of the invention.
This application is a continuation-in-part of PCT International Application No. PCT/CA2008/001862 filed 23 Oct. 2008, which claims the benefit of U.S. Provisional Patent Application No. 61/000,091 filed on Oct. 23, 2007. This application also claims the benefit of U.S. Provisional Patent Application No. 61/161,478, filed 19 Mar. 2009, the contents of which are incorporated herein in its entirety.
Number | Date | Country | |
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61000091 | Oct 2007 | US | |
61161478 | Mar 2009 | US |
Number | Date | Country | |
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Parent | PCT/CA08/01862 | Oct 2008 | US |
Child | 12727491 | US |