The present invention relates to an autonomous microfluidic apparatus, and more particularly, to an inexpensive and easy-to-manufactured apparatus capable of separating a microfluid in an autonomous manner by subjecting the microfluid under interactions between gravity, adhesive force and surface tension for driving the same to flow in a microchannel structure formed in the apparatus, and thus to be adapted for related microfluidic industry, such as biomedical inspection and biochemical analysis.
Nowadays, it is more and more common to use microfluidic devices in biochemical analysis that microfluidic devices form the base for a range of biotechnical and chemical applications with a huge market potential. Depending on the application, it may lead to less reagent and power consumption, increased performance and faster analysis with higher precision, higher sample throughput, easier integration and automation with less manpower consumption. However, because of the direct consequence of miniaturization, microfluidic devices are used to deal with matters in a world with a physical scale between a couple of millimeters and the submicron scale, which can be referred as the microworld. The microworld differ from the macroworld that we perceive in daily life in the scale of a couple of kilometers down to a part of a millimeter, since they are dominated by difference forces. Therefore, from an engineering point of view, it is important to control the flowing of microfluid in microfluidic devices in every situation where using the benefits of the physical scaling laws of the microworld in terms of performance or cost.
For most biochemical analyses, the microfluidic devices should be designed with the following basic capabilities:
In order to control and perform a number of chemical processes on a single microfluidic chip in batch processing, it is required to split and separate a flow into a plurality of sub-flows while maintaining the stability of each sub-flow without mixing with each other. Not to mention that it should be able to prevent two microfluids from mixing with each other while filling the two microfluids into the microfluidic devices one after another according to the specific order. Currently, a conventional microfluidic chip is an integrated device composed of various micro electromechanical system (MEMS) components, such as micro pumps, micro valves, microchannel layouts, flow sensors, micro flow switches and differential pressure actuators. If any one of such MEMS components malfunction or is defected, the integrated microfluidic chip will not be able to function adequately, not to mention it is difficult to fabricate those various MEMS components on a single chip. Moreover, such conventional microfluidic chips require to be connected to various external electromechanical devices for supporting the same to operate properly, so that they can not function as personalized, disposable biomedical microfluidic chips with bedside testing ability.
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Furthermore, there is another current available microfluidic chip, disclosed in a paper named “Optical Microfluid Control Based on Potoresponsive Polymer Gel Microvalves” by Shinji Sugoura et al. which is designed to have its microfluid valve to be formed by a photoresponsive polymer. In which, as the microfluid valve can response to the shining of light and thus open, the flowing of microfluid can be controlled. However, it is disadvantageous in that: each microfluid valve can be controlled to open only once.
Therefore, it is required to have a low-cost, simple-structured microfluidic apparatus capable of automatically and accurately separating samples by a simple process without the driving of a power source, movable valves and the support of external electromechanical devices.
Embodiments of the present invention provide an inexpensive and easy-to-manufactured autonomous microfluidic apparatus, capable of separating a microfluid in an autonomous manner by subjecting the microfluid under interactions between gravity, adhesive force and surface tension for driving the same to flow in a microchannel structure formed in the apparatus, which can be adapted for various microfluidic system in applications, such as biomedical inspection and biochemical analysis, etc.
One of the present invention provides an autonomous microfluidic apparatus, comprising:
In an exemplary embodiment of the invention, the depth of the main microchannel is different from those of the plural manifolds.
In another exemplary embodiment of the invention, the lengths of the plural manifolds are not the same.
In another exemplary embodiment of the invention, the plural manifolds are arranged parallel with each other.
In another exemplary embodiment of the invention, the loading well is connected to at least a via hole, provided for exerting a specific pressure to the microfluid in the loading well.
In another exemplary embodiment of the invention, the cross section area of each restriction area is different from that of the manifold where it is connected with.
In another exemplary embodiment of the invention, the passive valve can be a recess.
In another exemplary embodiment of the invention, the main microchannel is configured with a waste well, being an area situated at a downstream end of the main microchannel and filled with a material selected from the group consisting of a polymer fiber, materials with water absorption ability, and the combination thereof.
In another exemplary embodiment of the invention, the cross section area of the waste well is different from that of the main microchannel where it is connected with.
In another exemplary embodiment of the invention, an exiting microchannel is arranged at a position between the main microchannel and the waste well in a manner that it is extending perpendicular to the main microchannel.
In another exemplary embodiment of the invention, the exiting microchannel is extending parallel to the plural manifolds.
In another exemplary embodiment of the invention, a passive valve is arranged at the exiting microchannel at a position proximate to the waste well.
In another exemplary embodiment of the invention, the cross section area of the passive valve is different from those of the exiting microchannel and the waste well where it is connected with.
In another exemplary embodiment of the invention, the passive vale connected to the exiting microchannel can be a recess.
In another exemplary embodiment of the invention, the main microchannel is filled with a material selected from the group consisting of a polymer fiber, materials with water absorption ability, and the combination thereof.
In another exemplary embodiment of the invention, the substrate is a flat plate having the main microchannel to be formed thereon in equal depth.
In another exemplary embodiment of the invention, the microfluidic apparatus further comprises: a slope structure, used for sloping the substrate and thus forming an included angle between the sloped substrate and a datum water level so as to slope the main microchannel from the downstream side thereof to the upstream side thereof with increasing height according to the included angle.
In another exemplary embodiment of the invention, each of the plural manifolds is extending about perpendicular to the main microchannel.
Further scope of applicability of the present application will become more apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention and wherein:
a)˜(d) shows a microfluid being separated in an autonomous microfluidic apparatus of the invention.
For your esteemed members of reviewing committee to further understand and recognize the fulfilled functions and structural characteristics of the invention, several exemplary embodiments cooperating with detailed description are presented as the follows.
It is intended to design an autonomous microfluidic apparatus capable of automatically and accurately separating samples while driving the separated sample by gravity to flow in a microchannel structure and into reaction areas in respective. However, as such microfluidic apparatus is working in the so-called microworld, one direct consequences of miniaturization is that the surface to volume ratio increases linear with decreasing feature size, i.e. the relatively large surfaces in the microworld result in increased physical interaction between the different material phases which gives some interesting challenges and a range of possibilities. In detail, when a microfluid is driven by gravity to flow in a main microchannel of the microfluidic apparatus, the flowing microfluid is greatly influenced by surface tension due to the change of interface free energy between liquid phase-gas phase-solid phase, and thus, by changing the microchannel structure or the surface texture of the microchannel, passive valves can be formed and used for altering the flowing direction of the microfluid while directing the microfluid to flow into a plurality of manifolds in respective, i.e. the reaction areas. Thereafter, as soon as each reaction areas is filled with the microfluid and all the reactions required to be performed are complete, the microfluid is driving to flow out of the reaction areas by the absorbing force of a waste area. In addition, as the main microchannel of the microfluidic apparatus is filled with a material with water absorption ability, such as a hydrophile polymer fiber, which is capable of generating a pulling force to resist the gravity, and no such material is used to filled the manifolds, microfluid filled in the manifold will be pulled by the gravity to flow toward the waste area faster than the main microchannel. Therefore, the aforesaid autonomous microfluidic apparatus is able to separate microfluid automatically and accurately. The basic design principle of the autonomous microfluidic apparatus is described hereinafter.
When a microfluid is flowing in a microchannel, its total free surface energy can be represented as:
U
T
=A
SLγSL+ASGγSG+ALGγLG (1)
wherein ASL represents the area of solid-liquid interface;
γSG=γSL+γLGcos θc (2)
By substituting equation (2) into equation (1) and partial differentiating the total free surface energy UT by wet volume VL, capillary pressure P on the liquid can be obtain as:
From equation (3), the pressure p for driving the liquid to move is related to the variation between the total surface free energy and the wet volume. Therefore, a passive valve can be generated either by controlling the total surface free energy or by controlling the wet volume according to equation (3).
The foregoing description only relates to two-dimensional model. For describing a microfluid flowing in a microchannel in actual three-dimensional model, it is assumed that the front of the flow can be represented as two perpendicular crescents, as shown in
wherein, the wet volume is as following:
From the aforesaid equation (4) and equation (5), it can be concluded that the design of passive valves in microchannel are most significantly related to the following three parameters:
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The main microchannel 22 is extending parallel with a longitudinal axial direction F2 of the substrate 20 and is substantially a groove of L2 length, W2 width and h2 depth. There is a loading well 21 formed at the top of the main microchannel 22 which is a circular concave of W1 diameter and h1 depth. The loading well 21 is designed for receiving a specific amount of microfluid sufficient enough to flow into the main microchannel 22 for separation, so that the diameter W1 and depth h1 of the loading well 21 are all larger than the width W2 and depth h2 of the main microchannel 22. Moreover, for facilitating the microfluid to flow into the main microchannel 22 from the loading well 21 smoothly, a via hole 211 is formed on the substrate 20 in a manner that it channels the loading well with its ambient environment so as to enable the microfluid received in the loading well 21 to be subjected to the atmospheric pressure and thus exerting a specific pressure to the microfluid for pressing the same to flow out of the loading well 21 smoothly.
In addition, there is an exiting microchannel 26 arranged at the tail of the main microchannel 22, i.e. at the end of the main microchannel 22 far from the loading well 21. The exiting microchannel 26 is extending following a direction F2 perpendicular to the longitudinal axial direction F2 of the substrate 20 and is substantially a groove of L6 length, W6 width and h6 depth, in which the length L6 may be different from the length L2 of the main microchannel 22, but the width W6 and depth h6 are the same as the width W2 and depth h2 of the main microchannel 22. As an end of the exiting microchannel 26 is connected to the main microchannel 22, the other end of the exiting microchannel 26 is configured to connect to a waste well 27 which is substantially a circular concave of W7 diameter and h7 depth. The waste well 27 is so-designed for enabling its diameter W7 and depth h7 to be larger than the width W6 and depth h6 of the exiting microchannel 27 while forming an extending angle β7 relating to the circular-shaped waste well 27 and the width W6 of the exiting microchannel 26. As shown in
The plural manifolds 23a, 23b are parallel-arranged beside the main microchannel 22 which are extending following a direction F3 perpendicular to the main microchannel 22. In this embodiment, the manifold 23a substantially a groove of L3a length, W3 width and h3 depth, in which the width W3 is the same as the width W2 of the main microchannel 22 while its depth h3 may or may not be the same as the depth h2 the main microchannel 22. The only difference between the manifold 23b and the manifold 23a is that: the length L3b of the manifold 23b is shorter than that of the manifold 23a, so that the following description only use the manifold 23a as illustration. As an end of the manifold 23a is connected to the main microchannel 22, the other end of the manifold 23a is configured to connect to a restriction area 24 which is substantially a circular concave of W4 diameter and h4 depth. The restriction area 24 is so-designed for enabling its diameter W4 and depth h4 to be larger than the width W3 and depth h3 of the manifold 23a while forming an extending angle β4 relating to the circular-shaped restriction area 24 and the width W3 of the manifold 23a. In addition, a via hole 241 is formed inside the restriction area 24 which bores through the substrate 20 as shown in
The microchannel structure of the aforesaid microfluidic apparatus 2 is designed according to the three parameters, that is, the depth h, the width h and the extending angle β. However, in order to subject the microfluid flowing in such microchannel structure to gravity, the microfluidic apparatus 2 must be inclined.
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From the above description, it is known that the microfluid in the aforesaid microfluidic apparatus 2 is flowing successively from the loading well 21, the main microchannel 22, the manifolds 23a and 23b, the exiting microchannel 26 to the waste well 27. By designing microchannel with different depths, widths and extending angles in the flowing path of the microfluid, the microfluid can be distributed as those shown in
In
In
In
Hence, the accurate and autonomous quantification and separation of the microfluid as well as the performing of specific biochemical testing and analysis are achieved during the microfluid flowing in and out the plural manifolds 23a, 23b. The above embodiment is used only for illustration, other modifications can be achieved by configuring the microfluidic apparatus with main microchannel 22 as well as the manifolds 23a, 23b with different length, width and depth according to the reaction time requirements, the type of microfluid used, the type of biochemical testing and analysis to be performed, which are not to be regarded as a departure from the spirit and scope of the invention.
The characteristic of the embodiment shown in
From the above embodiments, it is noted that not only the channel with low resistance in the aforesaid autonomous microfluidic apparatus is flooded by the microfluid flowing therein, but also the flowing microfluid will fill the whole microchannel structure formed in the apparatus. Moreover, accurate quantification and separation of the microfluid can be achieved using the plural manifolds since each manifold will be filled completely by the flowing microfluid and the dimension of each manifold, i.e. its length, width and depth, are specified designed for containing the microfluid of a specific amount. In addition, since the resisting of the recess 25 in front of the waste well 27 is used for ensuring each and every manifold 23a, 23b is filled completely by the flowing microfluid and after each manifold is filled, the excess microfluid remaining in the main microchannel 22 and the exiting microchannel 26 is going to be absorbed and drained to the waste well 27 by the cooperation of the absorption material 271 in the waste well 27 and the polymer fiber in the main microchannel 22. During the draining of the excess microfluid, as the cross section areas of the manifolds 23a, 23b are different from those of the main microchannel 22 and the exiting microchannel 26, the absorbing force caused by the absorption material 271 and the polymer fiber can only function to drain the excess microfluid remaining in the main microchannel 22 and the exiting microchannel 26 and is not going to affect the microfluid containing in the manifolds 23a, 23b, so that the goal of autonomous separation is achieved. Furthermore, the recesses 25 formed in the microfluidic apparatus are working as passive valves against the flowing in the main microchannel 22 and the exiting microchannel 26. In another word, the microfluidic apparatus of the invention can achieve autonomous separation without the help of any active parts, but only by specifically designing it microchannels with different cross section areas and by the interactions between gravity, adhesive force and surface tension.
In addition, according to the material of the microfluidic apparatus and the microfluid used, the surfaces of the main microchannel 22, the exiting microchannel 26 and the manifolds 23a, 23b are processed by a hydrophile/hydrophobic coating process for smoothing the flowing of the microfluid. It is noted that after the microfluid is quantified and separated in the microfluidic apparatus, the separated sections of microfluid are isolated from each other by independent valves and are not going to have any interference from each other so that each section can be used for an independent testing.
Since accurate quantification and separation of the microfluid can be achieved using the plural manifolds, its length, width and depth, are specified designed according to the type of microfluid used, and the amount of microfluid required for the biochemical testing and analysis to be performed. For clarity, the microchannel design used in the embodiment shown in
Thus, by the microchannel design listed in the above table, the separation and quantification as those shown in
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First, the loading well 21 of the microfluidic apparatus 2a of
Secondly, the microfluidic apparatus 2a of
Moreover, there is no recess 25 being formed right at the connection of the main microchannel 22 and the waste well 27 as there is in
Other than the aforesaid differences, other structures as well as their functionalities in the microfluidic apparatus of
To sum up, the microfluidic apparatus of the invention uses the benefits of the physical scaling laws of the microworld and the interaction between gravity, adhesive force and surface tension for achieving autonomous separation and quantification, which has the following advantages: no active parts required; autonomous separation can be achieved simply by gravity, adhesive and its geometrical structure design; it can prevent microfluid containing in each manifold from interfering with each other; while filling two microfluids into the microfluidic apparatus one after another according to the specific order, it is able to prevent the two successive microfluids from mixing with each other; the manufacturing of the microfluidic apparatus is simple and has good flexibility that enables the microfluidic apparatus to be adapted for all kinds of microfluidic system easily; the volume of each separated section of microfluid can be defined with high accuracy; it can be used for performing experiences in batch process.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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096131165 | Aug 2007 | TW | national |