AUTONOMOUS TILLER UNIT FOR RETROFITTING A MANUALLY DRIVEABLE OUTBOARD

Information

  • Patent Application
  • 20250153824
  • Publication Number
    20250153824
  • Date Filed
    November 15, 2023
    a year ago
  • Date Published
    May 15, 2025
    25 days ago
Abstract
An autonomous tiller unit for retrofitting a manually drivable outboard. The autonomous tiller unit includes a helm unit having a drive wheel connected to a transmission that is driven by a helm motor. The helm motor is a bidirectional motor with an output that connects to the transmission. The transmission includes one or more gears that rotate the drive wheel. There is a power connection to the helm unit for supplying power to drive the helm motor. Also, the power connection there is a signal connection to the helm unit to provide one or more control signals to control rotation of the drive wheel. Connected to a portion of the manually driven outboard is an outboard driven wheel. A belt is connected between the drive wheel and the driven wheel. Rotational force of the drive wheel is transferred through the belt to cause rotation of the driven wheel.
Description
FIELD OF THE INVENTION

The present invention relates to an autonomous tiller unit for retrofitting a manually drivable outboard motor.


BACKGROUND OF THE INVENTION

In the marine industry outboard motors have been around for decades. In more recent years outboard motors have become more popular, especially with the more recent development of electric motors used in marine applications. However, many outboards (both electric and gasoline powered) on the market utilize manual tillers that attach to the motor head, so that a user can throttle, steer and shift the outboard. It is desirable to be able to retrofit a manual outboard motor with an autonomous tiller unit that will provide users with an autopilot that controls throttle, steering and shifting to navigate a vessel to commanded coordinates and then hold the vessel at those coordinates for desired amount of time.


SUMMARY OF THE INVENTION

The present invention is directed to an autonomous tiller unit for retrofitting a manually drivable outboard. The autonomous tiller unit includes a helm unit having a drive wheel connected to a transmission that is driven by a helm motor. The helm motor is a bidirectional motor with an output that connects to the transmission. The transmission includes one or more gears that rotate the drive wheel. There is a power and signal connection to the helm unit for supplying power to drive the helm motor and one or more control signals to control rotation of the drive wheel. Connected to a portion of the manually driven outboard is an outboard driven wheel. A belt is connected between the drive wheel and the driven wheel. Rotational force of the drive wheel is transferred through the belt to cause rotation of the driven wheel.


Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.





BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:



FIG. 1 is a side perspective view of an outboard with the tiller removed for retrofitting the outboard with the helm unit according to a first embodiment of the invention.



FIG. 2 is a right side perspective view of the outboard with the autonomous tiller unit attached according to a first embodiment of the invention.



FIG. 3 is an enlarged right side perspective view of the outboard with the autonomous tiller unit attached according to a first embodiment of the invention.



FIG. 4 is a left side elevational view of the outboard with the autonomous tiller unit attached according to a first embodiment of the invention.



FIG. 5 is an enlarged left side elevational view of the outboard with the autonomous tiller unit attached according to a first embodiment of the invention.



FIG. 6 is a top plan cross sectional view of the outboard with the autonomous tiller unit attached according to a first embodiment of the invention.



FIG. 7 is a left side elevational view of the outboard with the autonomous tiller unit attached according to a first embodiment of the invention.



FIG. 8 is a side elevational view of an outboard with the tiller removed for retrofitting the outboard with the helm unit according to a second embodiment of the invention.



FIG. 9 is a right side perspective view of the outboard with the autonomous tiller unit attached according to a second embodiment of the invention.



FIG. 10 is an enlarged right side perspective view of the outboard with the autonomous tiller unit attached according to a second embodiment of the invention.



FIG. 11 is a left side elevational view of the outboard with the autonomous tiller unit attached according to a second embodiment of the invention.



FIG. 12 is an enlarged left side elevational view of the outboard with the autonomous tiller unit attached according to a second embodiment of the invention.



FIG. 13 is a top plan cross sectional view of the outboard with the autonomous tiller unit attached according to a second embodiment of the invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.


Referring now to FIGS. 1 to 7 a first embodiment of the invention showing an autonomous tiller unit 10 connected to and retrofitting an outboard 12 is shown. The term outboard is used herein to describe an outboard motor that is connected to and drives a vessel in a body of water. The outboard 12 as shown is an electric powered outboard motor that utilizes a 48 Volt brushless motor. It is within the scope of this invention for the electric motor to be between 12 and 60 volts. Also, the present invention is not limited for use on electric motors, it is within the scope of the invention for the autonomous tiller unit 10 to be used on any type of outboard including gasoline or diesel powered outboards.


The outboard 12 includes a propeller 14 connected to a lower unit 16 that may include a gear box or may be direct drive. Above the lower unit 16 is a midsection 18 and a above the midsection 18 is a motor head 20. A power transmission structure (not shown), which are typically one or more shafts and gears extends between the motor, located in the motor head 20, to the gearbox of the lower unit 16 to transfer power to the propeller 14. However, in some outboard motors, the actual motor is located within the lower unit 16 and power and signal lines are located between the lower unit 16 and the motor head 20. Also, connected to the midsection 18 is a mounting bracket 22 for connecting the outboard 12 to a watercraft. The motor head 20 includes a cowl 24 that cover the main motor (now shown) for driving the propeller 14.


As shown in FIG. 1 the outboard 12 is a manually driven outboard that has a tiller 13 removed from a tiller connection region 26 of the motor head 20. The tiller 13 is replaced with a helm unit 28 of the autonomous tiller unit 10 that connects at the tiller connection region 26. The helm unit 28 has a drive wheel 30 connected to a transmission 32 that is driven by a helm motor 34. The helm motor 34 is a bidirectional motor with an output that connects to the transmission 32. The transmission 32 includes one or more gears that rotate the drive wheel 30.


Connected to a portion of the outboard 12 is a driven wheel 44. As shown the driven wheel 44 is connected to the midsection 18 of the outboard 12. However, it is within the scope of the invention for the driven wheel 44 to be connected to the motor heard 20. A belt 46 is connected between the drive wheel 30 and the driven wheel 44. Rotational force of the drive wheel 30 is transferred through the belt 46 to cause rotation of the driven wheel 44. In one embodiment of the invention the belt is a V belt, however, any type of belt can be used as long as it provides suitable friction between the belt 46, drive wheel 30 and driven wheel 44. FIGS. 1 to 7 also show an alternative embodiment of the invention, having a chain 45 that is connected to sprockets 47 on the drive wheel 30 and sprockets 51 on the driven wheel 44. In order to keep tension on the belt 46 during operation, a belt tensioner 48 is provided. In the present embodiment of the invention the belt tensioner 48 is a pair of adjustment slots 49a, 49b, 49c, 49d formed on opposing sides of the helm unit bracket 50 that allows the drive wheel 30, transmission 32 and helm motor 34 to move selectively toward or away from the driven wheel 44, and then be locked in place using a fastener or other means, thereby adjusting the tension on the belt 46.


There is a power and signal connection 36 to the helm unit 28 for supplying power to drive the helm motor 34. In addition to supplying power, the power and signal connection 26 provides one or more control signals to the helm motor 34 control rotation of the drive wheel 30. The power and signal connection 36 are shown as being part of the same conduit extending from the cowl 24 to the helm motor 34, however, it is within the scope of the invention for there to be two separate lines or conduits. The power and signal connection 36 is connected to a power source 40, which is a battery located in the motor head 20. Connected to the motor head 20 is a helm controller 42 that is in communication to a navigation system. The helm controller 42 generates and transmits one or more control signals to the helm motor 34 of the helm unit 28 through the power and signal connection 36. It is within the scope of the invention for the helm controller 42 to be used in connection with a variety of navigation systems. Suitable navigation systems include one or more selected from the group comprising a global positioning satellite communication device, a loran device, a radio wave connection, and Internet connection to a maps website, and combinations thereof.


During operation, the helm controller 42 receives instructions from a user through a wireless interface. This is done using a computer, controller or smartphone connected to Wi-Fi, Bluetooth®, mobile cellular network or other suitable interface, which allows a user to give commands regarding the location that the outboard 12 (and vessel it is attached to) is to be navigated to. Additional commands include speed inputs and manually or automatically generated waypoints. The helm controller 42 then sends signals through the power and signal connection 36 where the helm motor 34 is operated to rotate the midsection 18 and lower unit 16 to steer the vessel to the desired coordinates. The outboard 12 is able to rotate 360 degrees within the mounting bracket 22. This way the outboard 12 is able to hold the vessel on a desired position once specific coordinates have been reached.


In order to properly control the direction of movement of the vessel it is necessary to know the location of the propeller 14. Referring no to FIG. 5, the helm controller 42 is connected to a magnetic sensor 52 that detects the presence of a magnet 54 that is fixed to the driven wheel 44. As the driven wheel 44 rotates 360 degrees the magnetic sensor 52 will detect when the magnet 54 is in alignment with the magnetic sensor 52, thereby allowing the helm controller 42 to determine the position of the propeller 14.


The helm controller 42 also controls the throttle of the motor of the outboard 12 to cause the propeller 14 to rotate at various speeds or levels of throttle using power from the power source 40. The outboard 12 of the present invention is an electric outboard motor that utilizes a brushless 48 volt motor powered by the power source 40, which is a battery that is a lithium battery, a lead acid battery, nickel cadmium battery, or any other suitable battery. However, the size and type of the motor is not limited to a brushless 48 volt motor.


Referring now to FIGS. 8 to 14 a second embodiment of the invention showing an autonomous tiller unit 100 connected to and retrofitting an outboard 112 is shown. The present embodiment of the invention differs from the first embodiment in that the outboard 112 is larger in size than the outboard 12 and it receives electric power from batteries that are external to the outboard 112. The outboard 112 includes a propeller 114 connected to a lower unit 116 that includes a gear box. Above the lower unit 116 is a midsection 118 and above the midsection 118 is a motor head 120. A power transmission structure (not shown), which are typically one or more shafts and gears extends between the motor, located in the motor head 120 to the gearbox of the lower unit 116 to transfer power to the propeller 114. However, in some outboard motors, the actual motor is located within the lower unit 116 and power and signal lines are located between the lower unit 116 and the motor head 120. Also connected to the midsection 118 is a mounting bracket 122 for connecting the outboard 112 to a watercraft. The motor head 120 includes a cowl 124 that cover the main motor (now shown) for driving the propeller 114.


As shown in FIG. 8 the outboard 112 is a manually driven outboard that has a tiller 113 removed from a tiller connection region 126 of the motor head 120. The tiller 113 is replaced with a helm unit 128 of the autonomous tiller unit 110 that connects at the tiller connection region 126. The helm unit 128 has a drive wheel 130 connected to a transmission 132 that is driven by a helm motor 134. The helm motor 134 is a bidirectional motor with an output that connects to the transmission 132. The transmission 132 includes one or more gears that rotate the drive wheel 130.


Connected to a portion of the outboard is a driven wheel 144. A belt 146 is connected between the drive wheel 130 and the driven wheel 144. Rotational force of the drive wheel 130 is transferred through the belt 146 to cause rotation of the driven wheel 144. In one embodiment of the invention the belt is a V belt, however, any type of belt can be used as long as it provides suitable friction between the belt 146, drive wheel 130 and driven wheel 144.


Referring now to FIG. 13, in order to keep tension on the belt 146 during operation, a belt tensioner 148 is provided between the drive wheel 130 and the driven wheel 144. The belt tensioner 148 is a pair of opposing wheels 147a, 147b, that are adjustable inward (toward the belt 146) and outward (away from the belt 146) on adjustment slots 149a, 149b to increase or decrease the amount of tension applied to the belt 146.


There is a power and signal connection 136 to the helm unit 128 for supplying power to drive the helm motor 134 and providing one or more control signals to the helm motor 134 control rotation of the drive wheel 130. The power and signal connection 136 are shown as being part of the same conduit extending from the cowl 124 to the helm motor 134, however, it is within the scope of the invention for there to be two separate lines or conduits. The power and signal connection 136 is connected to a power source (now shown) through a main power connection 140. The power source are external batteries, which are necessary to the size of the propulsion motor of the outboard 112. Connected to the motor head 120, through the power and signal connection 136 is a helm controller 142 that is in communication to a navigation system. The helm controller 142 generates and transmits one or more control signals to the helm motor 134 of the helm unit 128 through the power and signal connection 136. The helm controller 142 can be used in connection with a variety of navigation systems. Suitable navigation systems include one or more selected from the group comprising a global positioning satellite communication device, a loran device, a radio wave connection, and Internet connection to a maps website, and combinations thereof.


During operation, the helm controller 142 receives instructions from a user through a wireless interface. This is done using a computer, controller or smart phone connected to a Wi-Fi, Bluetooth®, mobile cellular network or other suitable interface that allows a user to use a computer to give commands regarding the location that the outboard 112 (and vessel it is attached to) is to be navigated to. Additional commands include speed inputs and manually or automatically generated waypoints. The helm controller 142 then sends signals through the power and signal connection 136 where the helm motor 134 is operated to rotate the midsection 118 and lower unit 116 to steer the vessel to the desired coordinates. The outboard 112 is able to rotate 360 degrees within the mounting bracket 122. This way the outboard 112 is able to hold the vessel on a desired position once specific coordinates have been reached.


In order to properly control the direction of movement of the vessel it is necessary to know the location of the propeller 114. Referring now to FIG. 12, the helm controller 142 is connected to a magnetic sensor 152 that detects the presence of a magnet 154 that is fixed to the driven wheel 144. As the driven wheel 144 rotates 360 degrees the magnetic sensor 152 will detect when the magnet 154 is in alignment with the magnetic sensor 152, thereby allowing the helm controller 142 to determine the position of the propeller 114.


The helm controller 142 also controls the throttle of the motor of the outboard 112 to cause the propeller to rotate at various speeds or levels of throttle using power from the power source 140. The outboard 112 of the present invention is an electric outboard motor that is powered by one or more external batteries. The batteries can be lithium, lead acid, nickel cadmium, or any other suitable battery. During operation, the helm controller 142 receives instructions from a user through a wireless interface. This is done using Wi-Fi, Bluetooth®, mobile cellular network or other suitable interface that allows a user to use a computer to give commands regarding the location that the outboard 112 (and vessel it is attached to) is to be navigated to. Additional commands include speed inputs and manually or automatically generated waypoints. The helm controller 142 then sends signals through the power and signal connection 136 where the helm motor 134 is operated to rotate the midsection 118 and lower unit 116 to steer the vessel to the desired coordinates. The outboard 112 is able to rotate 360 degrees within the mounting bracket 122. This way the outboard 112 is able to hold the vessel on a desired position once specific coordinates have been reached. It is also further within the scope of the invention for the electric motor of the outboard 112 to be a brushless 48 volt motor powered by the power source 140.


The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.

Claims
  • 1. An autonomous tiller unit for retrofitting a manually drivable outboard comprising: a helm unit having a drive wheel connected to a transmission that is driven by a helm motor;a power and signal connection to the helm unit for supplying power to drive the helm motor and providing one or more control signals to control rotation of the drive wheel;a driven wheel,a belt connected between the drive wheel and the driven wheel, wherein rotational force of the drive wheel is transferred through the belt to cause rotation of the driven wheel.
  • 2. The autonomous tiller unit of claim 1, further comprising a helm controller with communication to a navigation system, wherein the helm controller generates and transmits one or more control signals to the helm unit through the signal connection.
  • 3. The autonomous tiller unit of claim 2, wherein the navigation system is one selected from the group comprising a global positioning satellite communication device, a loran device, a radio wave connection, and Internet connection to a maps website, and combinations thereof.
  • 4. The autonomous tiller unit of claim 2, further comprising a belt tensioner connected to the drive wheel, for moving the drive wheel selectively toward or away from the driven wheel in order to adjust the tension on the belt.
  • 5. The autonomous tiller unit of claim 2, further comprising a belt tensioner including one or more adjustable tension wheels in contact with the belt between the drive wheel and the driven wheel, where in the water more adjustable tension wheels can be adjusted to apply or relieve tension on the belt.
  • 6. The autonomous tiller unit of claim 2, wherein the helm controller is located in the motor head of the outboard.
  • 7. The autonomous tiller unit of claim 1, wherein the belt is a chain and the driven wheel and the drive wheel have sprockets for engaging with the chain.
  • 8. The autonomous tiller unit of claim 1, wherein the belt is a V belt, which provides suitable friction between the belt and the driven wheel and the drive wheel.
  • 9. An autonomous tiller unit for retrofitting a manually drivable outboard comprising: an outboard motor with a tiller connection region, a motor head, a midsection, a lower unit having a propeller there is driven by a motor in the motor head;a mounting bracket for connecting the outboard motor to a watercraft so that the tiller mount and lower unit are able to rotate 360 degrees relative to the mounting bracket,a helm unit having a drive wheel connected to a transmission that is driven by a helm motor;a power and signal connection to the helm unit for supplying power to drive the helm motor and providing one or more control signals to control rotation of the drive wheel;a driven wheel,a belt connected between the drive wheel and the driven wheel, wherein rotational force of the drive wheel is transferred through the belt to cause rotation of the driven wheel, andwherein the helm unit is connectable to the tiller mount, wherein the driven wheel is connectable to one of the midsection or the motor head and rotation of the driven wheel causes the motor head and the lower unit to rotate.
  • 10. The autonomous tiller unit of claim 9, further comprising a helm controller with communication to a navigation system, wherein the helm controller generates and transmits one or more control signals to the helm unit through the signal connection.
  • 11. The autonomous tiller unit of claim 10, wherein the navigation system is one selected from the group comprising a global positioning satellite communication device, a loran device, a radio wave connection, and Internet connection to a maps website, and combinations thereof.
  • 12. The autonomous tiller unit of claim 10, further comprising a belt tensioner connected to the drive wheel, for moving the drive wheel selectively toward or away from the driven wheel in order to adjust the tension on the belt.
  • 13. The autonomous tiller unit of claim 10, further comprising a belt tensioner including one or more adjustable tension wheels in contact with the belt between the drive wheel and the driven wheel, where in the water more adjustable tension wheels can be adjusted to apply or relieve tension on the belt.
  • 14. The autonomous tiller unit of claim 10, wherein the helm controller is located in the motor head of the outboard.
  • 15. The autonomous tiller unit of claim 9, wherein the belt is a chain and the driven wheel and the drive wheel have sprockets for engaging with the chain.
  • 16. The autonomous tiller unit of claim 9, wherein the belt is a V belt, which provides suitable friction between the belt and the driven wheel and the drive wheel.