This application claims foreign priority benefits under 35 U.S.C. § 119(a)-(d) to German patent application number DE 10 2020 208 218.9, filed Jul. 1, 2020, which is incorporated by reference in its entirety.
The present invention relates to a knitted textile for an article of apparel or footwear, and a method for production thereof. The knitted textile comprises a first portion which is auxetic.
Knitting is a technique allows a great variety of textiles for apparel or footwear to be produced. Knitted textiles are often preferred due to the high elasticity and the corresponding wearing comfort. However, there remains demand for improvement in particular for athletic applications, where the dynamic properties of the textile are particularly relevant.
For example, during a physical activity the textile may be stretched due to the movement of a wearer's body. In a conventional knitted textile, if the knitted textile is stretched along a first direction, it will contract along a second direction that is essentially perpendicular to the first direction. This may lead to discomfort for a wearer during a physical activity.
It is known that certain materials are auxetic, meaning that if the material is stretched along a first direction, it responds by stretching along a second direction that is essentially perpendicular to the first direction.
US 2018/0199651 A1 relates to an article of apparel that has at least one panel including a first material having a first modulus of elasticity and a second material having a second modulus of elasticity, the first modulus of elasticity being greater than the second modulus of elasticity. An auxetic structure is provided by the first material on the panel and comprises a pattern of reentrant shapes.
US 2017/0290376 A1 relates to a knit or woven bra that may include varying knit or woven structures within zones, varying the modulus of elasticity of the yarns used to form the zones and/or varying the modulus of elasticity of the knit or woven material through a specific knit stitch orientation or a woven technique.
It is an object of the present invention to provide a textile for an article of apparel or footwear that allows the wearing comfort particularly for athletic applications to be improved compared with the prior art. A particular problem underlying the present invention is how to create and control a strong auxetic effect in a knitted textile.
This object is accomplished by a knitted textile according to claim 1, in particular by a knitted textile for an article of apparel or footwear, comprising: (a) a first portion, which is auxetic; (b) a second portion, which is non-auxetic, and wherein the second portion is adjacent to the first portion.
Thus, the first portion comprises a knit and the second portion comprises a knit. In the context of the present invention, the term auxetic refers to any material with a negative Poisson ratio. Thus, when the first portion is stretched along a first direction, the first portion responds by expanding along a second direction, which is essentially perpendicular to the first direction. Essentially perpendicular means within the typical variations experienced within the knitted textile, for example between 70° and 110°. The second portion is non-auxetic, meaning it has a Poisson ratio equal to or greater than zero.
Due to the auxetic property of the first portion, when the knitted textile is stretched, the damping effect may be experienced by the wearer due to the expansion of the area of the knitted textile that is in contact with the wearer. This simultaneously leads to a reduction in the pressure exerted by the knitted textile onto the wearer and a better distribution of pressure and compression exerted by the knitted textile. Moreover, the air permeability and breathability of the knitted textile is improved in those moments when improved ventilation is most desirable, i.e. when the knitted textile is stretched due to athletic activity. The knitted textile also allows an improved damping and absorption of energy from low frequency and high frequency movements. Overall, the support and wearing comfort is improved over the prior art.
A key insight of the inventors is that in order to control the stretch properties of the knitted textile, it is important to incorporate a second portion, which is non-auxetic.
In the context of the present invention, an article of apparel may be an item of clothing, for example a shirt, a T-shirt, jacket, hat, trousers, shorts, socks, etc. An article of footwear may be a shoe, such as a running shoe, a football boot, a hiking shoe, hiking boot, a tennis shoe, a basketball boot, a golf shoe, a sandal, etc.
The first portion may comprise a first essentially flat element and a first protruding element. This arrangement allows the auxetic properties of the first portion to be created through a geometric auxetic effect and has the advantage of being particularly simple to implement for a large variety of yarns used during knitting. In other words, the auxetic behavior is created by the transformation between the three-dimensional and a flat knitted first portion.
The first portion may further comprise a second essentially flat element and a second protruding element, wherein the flat elements and the protruding elements are arranged in an alternating manner. After extensive development, the inventors have found that such an arrangement allows a particularly pronounced auxetic effect to be created.
The first portion may further comprise a plurality of flat elements and a plurality of protruding elements, wherein a repeating unit of flat elements may comprise at least four adjacent flat elements. In this case, a very strong auxetic effect is observed.
The first portion may further comprise an alternating pattern of face stitches and reverse stitches. Such a pattern may, for example, be created by a series of stitch transfers. Moreover, such a knitting structure may be knitted on a single-bed knitting machine but could be translated to different formats.
The alternating pattern of face stitches and reverse stitches may form a purl rib structure. Such a structure may be auxetic while simultaneously allowing for contraction in different axial planes.
The first portion may be configured to be stretched along a wale direction when worn. The inventors have discovered that the auxetic behavior is often better when the first portion is configured to be stretched along a wale direction when worn. This is particularly true in the case of a purl rib structure.
The first portion may further comprise a ripple pattern. This configuration allows a neat, controlled edge to be added to the first portion.
The first portion may further comprise a reverse ripple pattern. Such an arrangement can be used to create a first portion with different properties on the front and the back which interplay against each other whenever they meet. This allows a three-dimensional property to be impaired onto the fabric, which has been flat out when stretched. Reverse ripple pattern allows the overall length of the first portion to be shortened significantly, compared to patterns that do not use a reverse ripple pattern. Such a configuration is preferably knitted on a two-bed knitting machine. The inventors have found that particular strong auxetic behavior is observed if the reverse ripple pattern is arranged in a rectangular pattern or in a horizontal zigzag pattern.
The first portion may further comprise a tubular Jacquard pattern. A Jacquard pattern may be produced easily and quickly using existing knitting technologies.
This arrangement allows one yarn to be shown on the front of the first portion and another yarn on the back and vice versa. For example, an elastic yarn and an inelastic yarn may be used such as to produce a first portion with different properties on the front and reverse side of the first portion that interact with each other in strategic patterns. This allows a curling inwards and reentrant properties to be created in order to cause an opening to yield an auxetic effect. Such a configuration is preferably knitted on a two-bed knitting machine.
The tubular Jacquard pattern may comprise a triangular pattern. A Jacquard pattern may be produced easily and quickly using existing knitting technologies. This arrangement was discovered to provide a particularly strong auxetic effect.
The first portion may further comprise at least one elastic yarn. The term elastic is to be understood as the skilled person would understand it conventionally. For example, an elastic yarn may comprise elastane. An elastic yarn is advantageous in order to create a strong auxetic effect.
The first portion may further comprise at least one non-elastic yarn, wherein a first knitted row may comprise the elastic yarn and at least five consecutive knitted rows comprise a non-elastic yarn. For example, knitting may comprise knitting stripes of elastic yarn and then tucking non-elastic yarn for up to eight rows. The tucks may be alternated in a brick repeat. The elastic contracts and draws in the first portion. As the first portion is stretched, the contracted sections unfurl causing auxetic behaviour. This configuration may be knitted on a single-bed knitting machine or a two-bed knitting machine.
Any or all of the knitting structures of the first portion disclosed above may be combined and/or shaped in order to produce a knitted textile according to the invention. In particular, it may be possible to create a unitary knitted textile comprising any combination of the knitting structures or configurations of the first portion as disclosed above and any second portion. In the context of the present invention, the term unitary means that the knitted textile may be knitted on a single knitting machine in one production step, i.e. in particular without necessarily cutting and sewing together different pieces.
A further aspect of the invention concerns an article of apparel comprising a knitted textile according to any aspect described herein. The article of apparel thus offers the advantages afforded by the knitted textile.
A further aspect of the invention concerns a bra comprising a knitted textile according to any aspect described herein. The advantageous technical effect of the knitted textile according to the present invention to dampen and absorb energy from movements is particularly advantageous for applications in sports bras. Sports bras are designed to minimize the discomfort felt by women during running by supporting and constraining the breast. A common trade-off in sports bras is active comfort with long term discomfort. The most supporting sports bras are often unsuitable for wearing for extended periods due to severe pressure around the shoulder strap and bust band. By incorporating auxetic knits into the bra construction the performance (e.g., damping and pain reduction) can be improved whilst retaining long term wearing comfort.
The first auxetic portion may be arranged at least in one of: (a) a bust band, (b) a cup region, and (c) a strap region. Thus, it is possible to provide a better fit and wearing comfort to the wearer.
The bra may comprise at least one panel, wherein the panel may comprise the first portion according to any aspect described herein. The sport bra may thus be produced as a garment panel, which is then cut and sewn to create the complete bra. This allows great flexibility in the design of the bra. Alternatively, the sport bra may be produced as a semi-finished panel, where the edges of the panel pieces may have a clean selvedge. The panel pieces are then fused or sewn together to form the complete bra.
A further aspect of the invention concerns an article of footwear comprising a knitted textile according to any aspect described herein. The article of footwear thus offers an improved fit and comfortable dynamic support, especially during athletic activities and movement.
A further aspect of the invention concerns a method of producing a knitted textile for an article of apparel or footwear, comprising: (a) knitting a first portion, which is auxetic; (b) knitting a second portion, which is non-auxetic such that the second portion is adjacent to the first portion.
Such a method may be performed, for example, using a single or double-bed knitting machine, preferably with multi-gauge support. By this method, it is possible to create a knitted textile with the numerous advantages already described herein.
The method may further comprise knitting a first essentially flat element and a first protruding element in the first portion. After extensive development, the inventors have found that such an arrangement allows a particularly pronounced auxetic effect to be created.
The method may further comprise knitting a second essentially flat element and a second protruding element in the first portion, and arranging the flat elements and the protruding elements in an alternating manner. After extensive development, the inventors have found that such an arrangement allows a particularly pronounced auxetic effect to be created.
The method may further comprise knitting a plurality of flat elements and a plurality of protruding elements in the first portion, and arranging at least four adjacent flat elements in a repeating unit of the flat elements. In this case, a very strong auxetic effect is observed.
The method may further comprise knitting an alternating pattern of face stitches and reverse stitches in the first portion. Such a pattern may, for example, be created by a series of stitch transfers. Moreover, such a knitting structure may be knitted on a single-bed knitting machine but could be translated to different formats.
The alternating pattern of face stitches and reverse stitches may form a purl rib structure. Such a structure may be auxetic while simultaneously allowing for contraction in different axial planes.
The method may further comprise configuring the first portion to be stretched along a wale direction when worn. The inventors have discovered that the auxetic behavior is often better when the first portion is configured to be stretched along a wale direction when worn. This is particularly true in the case of a purl rib structure.
The method may further comprise knitting a ripple pattern in the first portion. This configuration allows a neat, controlled edge to be added to the first portion. Such a configuration may, for example, be produced by knitting one knitted row on both needle beds of a two-bed knitting machine, for example using elastic yarn, and then three rows on the front bed only. This creates an extendable fabric, which pulls back into being a tighter, shorter structure than without the ripple pattern.
The method may further comprise knitting a reverse ripple pattern in the first portion. Alternatively, or additionally, the method may further comprise knitting a tubular Jacquard pattern in the first portion. Alternatively, or additionally, the method may further comprise knitting a triangular pattern in the tubular Jacquard pattern.
Advantages and details relating to these aspects are described elsewhere herein with respect to the knitted textile.
The method may further comprise knitting with at least one elastic yarn in the first portion. The term elastic is to be understood as the skilled person would understand it conventionally. For example, an elastic yarn may comprise elastane. An elastic yarn is advantageous in order to create a strong auxetic effect.
The method may further comprise knitting with at least one non-elastic yarn in the first portion, and wherein a first knitted row may comprise the elastic yarn and at least five consecutive knitted rows comprise a non-elastic yarn. Advantages and details relating to these aspects are described elsewhere herein with respect to the knitted textile.
A further aspect of the invention concerns a method of producing an article of apparel comprising producing a knitted textile according to any aspect described herein. The article of apparel thus benefits advantageously as described herein.
A further aspect of the invention concerns a method of producing a bra comprising producing a knitted textile according to any aspect described herein. The bra thus benefits advantageously as described herein.
The method of producing a bra may further comprise arranging the first portion in at least one of: (a) a bust band, (b) a cup region, and (c) a strap region. Thus, it is possible to provide a better fit and wearing comfort to the wearer.
The method of producing a bra may comprise knitting at least one panel by a method according to any aspect described herein. Thus, the bra may be easily tailored to a desired geometry.
A further aspect of the invention concerns a method of producing an article of footwear comprising producing a knitted textile according to any aspect described herein. The article of footwear thus offers an improved fit and comfortable dynamic support, especially during athletic activities and movement.
The present invention will be described in more detail with reference to the accompanying figures in the following. These figures show:
In the following, only some embodiments of the invention are described in detail. It is to be understood that these exemplary embodiments can be modified in a number of ways and combined with each other whenever compatible and that certain features may be omitted in so far as they appear dispensable.
Note that in this example of
Rows of face stitches 21 and rows of reverse stitches 22 are knitted. This may be performed on a single or double-bed knitting machine, also known as two-bed knitting machine. In a first course 24a, only face side stitches are made, e.g. on a first needle bed. In a subsequent second course 24b, only reverse side stitches are made, e.g. on a second needle bed. In a subsequent third course 24c, only face side stitches are made, e.g. on the first needle bed. In a subsequent fourth course 24d, only reverse side stitches are made, e.g. on a second needle bed. The direction of the transfer is indicated with reference sign 23.
The knitting pattern is for a first portion that comprises at least one non-elastic yarn, knitted in 8 rows indicated with reference sign 39 and elastic yarn knitted in stripes of two rows as indicated with reference sign 38. The tucks are alternated in a brick repeat. The elastic contracts and draws in the first portion. As the first portion is stretched, the contracted sections unfurl causing auxetic behavior. This configuration may be knitted on a single-bed knitting machine or a two-bed knitting machine. Knitted loops are indicated with reference sign 35 and held loops are indicated with reference signs 36 and 37.
Since a good auxetic effect is observed when the first portion is stretched along the vertical direction 32, which is approximately along a wale direction, the first portion is configured to be stretched along a wale direction when worn.
The first portion 51 comprises a first essentially flat element 56a and a first protruding element 57a. The first portion further comprises a second essentially flat element 56b and a second protruding element 57b, wherein the flat elements 56 and the protruding elements 57 are arranged in an alternating manner.
In this case, the first portion 51 comprises a plurality of flat elements 56 and a plurality of protruding elements 57, wherein a repeating unit of flat elements comprise at least four adjacent flat elements.
The first portion 51 comprises reverse ripple pattern while the second portion 52 comprises a single jersey knit. In particular, the knitted textile 50 is an unitary knitted textile which is produced on a single knitting machine in one production step, i.e. in particular without necessarily cutting and sewing together different pieces.
One first portion 51a comprises reverse ripple pattern while the other first portion 51b comprises a tubular Jacquard pattern. The second portion 52 comprises a single jersey knit.
All sports bras 60 shown in
The bra 60 comprises at least one panel, wherein the panel comprises the first portion. In this case, the panel also comprises the second portion. Thus, the panel comprises the whole knitted textile. Thus, the cup support 62 may be integrated into the bra 60 using cut-and-sew. Alternatively, the bra could be knitted as a unitary garment.
In this example, the lower strap region 66 comprises a first knitted textile comprising: (a) a first portion, which is auxetic; (b) a second portion, which is non-auxetic, and wherein the second portion is adjacent to the first portion.
In this example, the bust band 61 comprises a second knitted textile comprising: (a) a third portion, which is auxetic; (b) a fourth portion, which is non-auxetic, and wherein the third portion is adjacent to the fourth portion.
The third portion may be similar to the first portion in terms of the knitting structure used, e.g. both structures may comprise a ripple pattern, but it is also possible that the third portion is different to the first portion in terms of the knitting structure. For example, the first portion may comprise a ripple pattern while the second portion may comprise a tubular Jacquard pattern. Similarly, the second and fourth portions may be similar in terms of the knitting structure or may be different.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
Number | Date | Country | Kind |
---|---|---|---|
10 2020 208 218.9 | Jul 2020 | DE | national |