This application is based on and claims the priorities of a Chinese patent application with an application number of 202110475361.1 and an application date of Apr. 29, 2021, and a Chinese patent application with an application number of 202120395086.8 and an application date of Feb. 23, 2021, the disclosures of which are entirely incorporated herein by reference.
The present disclosure relates to the field of engineering machinery, and particularly to an auxiliary boom, a crane, a method for unfolding an auxiliary boom and a method for retracting an auxiliary boom.
In order to obtain suitable lifting height and amplitude, the crane is designed with a telescopic multi-section boom. However, due to the limitations of structure and weight, in the related art, the main boom has 3 to 7 sections, and generally has not more than 5 sections for small and medium tonnage cranes. In order to further protrude the length of the boom to achieve greater lifting height and amplitude, the crane is equipped with an auxiliary boom. When not in use, the auxiliary boom is mounted on a side of a basic arm of the main boom; and when in use, the auxiliary boom is mounted on a head of a tail arm of the main boom and connected thereto by a pin.
In the related art, the auxiliary boom is unfolded when it is to be used. When the auxiliary boom is to be unfolded, after the related connecting pin for mounting the auxiliary boom to the basic arm of the main boom is dismounted, firstly the auxiliary boom is rotated around a rotating shaft of a first bracket mounted on the main boom until an auxiliary boom mounting hole is aligned with a connecting hole on one side of the arm head of the tail arm in a width direction: next, a first connecting pin is inserted into the auxiliary boom mounting hole and the connecting hole aligned therewith. Two connecting holes adopting the same operation are provided on the one side of the arm head of the tail arm in the width direction; next, a pin of the first bracket is pulled out, so that the auxiliary boom is no longer in connection with the first bracket, and then continues to be pushed to rotate around the first connecting pin until the mounting hole on the other side of the auxiliary boom is aligned with the connecting hole on the other side of the arm head in the width direction: next, two second connecting pins are inserted. At this point, the mounting and the fixation of the auxiliary boom are finished. In order to retract the auxiliary boom, it is necessary to gradually pull out the respective pins.
The first connecting pin and the second connecting pin are arranged on two sides of a boom frame in a width direction. There are provided two first connecting pins and two second connecting pins, and two pins are coaxially arranged up and down on each side of the boom frame in the width direction. During mounting, the auxiliary boom is rotated until the auxiliary boom mounting hole is aligned with the main boom connecting hole, and then the four pins are knocked into the aligned holes in turn with a tool.
The present disclosure proposes an auxiliary boom, a crane, a method for unfolding an auxiliary boom and a method for retracting an auxiliary boom, in order to simplify mounting and dismounting of the auxiliary boom.
The embodiments of the present disclosure provide an auxiliary boom, comprising:
In some embodiments, the driving mechanism comprises:
In some embodiments, the driving mechanism further comprises:
In some embodiments, an outer wall of the second end of the drum is provided with meshing teeth: the driving mechanism further comprises:
In some embodiments, the number of teeth of the gear is smaller than that of the meshing teeth provided on the outer wall of the second end of the drum.
In some embodiments, one end of the gear shaft protrudes out of the second through hole of the second connecting seat, and a portion of the other end of the gear shaft located outside the second through hole is configured to be non-circular.
In some embodiments, the jackscrew mechanism further comprises:
In some embodiments, the guiding mechanism further comprises:
In some embodiments, the size of an end of the first shaft away from the drum is smaller than that of an end of the first shaft facing the drum; and/or the size of an end of the second shaft away from the drum is smaller than that of an end of the second shaft facing the drum.
In some embodiments, along a width direction of the auxiliary boom body, two sides of the connecting frame in a width direction thereof are provided with at least one group of the first connecting hole and the second connecting hole respectively; and the jackscrew mechanism is arranged between each group of the first connecting hole and the second connecting hole.
The embodiments of the present disclosure further provide a crane, comprising the auxiliary boom according to any of the technical solutions of the present disclosure.
In some embodiments, the crane according further comprises:
In some embodiments, the first limiting mechanism comprises:
In some embodiments, a first nut is provided between the first bolt and the stud.
In some embodiments, the stud is fixedly connected to the lateral portion of the boom head of the main boom.
In some embodiments, the second limiting mechanism comprises:
In some embodiments, the second limiting mechanism further comprises:
In the above technical solution, the first limiting mechanism realizes a quick alignment between the main boom pin hole and the auxiliary boom pin hole, and reduces the difficulty in aligning the insertion hole of the main boom with the first connecting hole and the second connecting hole of the auxiliary boom, thereby improving the mounting efficiency of the auxiliary boom: the second limiting mechanism realizes a quick alignment between the auxiliary boom mounting hole and the pin hole of the first bracket, and reduces the difficulty in aligning the fixing hole of the auxiliary boom and the pin hole of the first bracket, thereby improving the dismounting efficiency of the auxiliary boom. The first limiting mechanism and the second limiting mechanism are reliable in structure, and the limiting position is adjusted conveniently.
The embodiments of the present disclosure further provide a method for unfolding an auxiliary boom, wherein the auxiliary boom is the auxiliary boom according to any of the technical solutions of the present disclosure, the method for unfolding the auxiliary boom comprising the steps of:
In some embodiments, the method for unfolding the auxiliary boom further comprises:
The embodiments of the present disclosure further provide a method for retracting an auxiliary boom, wherein the auxiliary boom is the auxiliary boom according to any of the technical solutions of the present disclosure, and the method for retracting the auxiliary boom comprises steps of:
In the above technical solution, the auxiliary boom is provided with an auxiliary boom body and a jackscrew mechanism, a connecting frame of the auxiliary boom body is cooperated with a first shaft and a second shaft of the jackscrew mechanism, and the auxiliary boom is mounted and dismounted through simultaneous extension and simultaneous retraction of the first shaft and the second shaft, so that the operation is very convenient. In addition, mounting and dismounting of the first shaft and the second shaft are realized by one operation, and the mounting efficiency is at least doubled.
Next, the technical solutions provided by the present disclosure will be described in detail with reference to
Explanation of nouns and terms used herein.
Main boom: also known as a main erecting boom. The main boom is a telescopic arm on the crane for hoisting, which consists of 3 to 7 sections of arms. The basic arm of the main boom is an outermost section thereof and remains unchanged when the main boom protrudes and retracts. The tail arm of the main boom is an innermost section thereof, which is at a highest position when the main boom protrudes, and connected to a hook for hoisting operation. One or more sections of intermediate arms are disposed between the basic arm and the tail arm of the main boom.
Auxiliary boom: also known as an auxiliary erecting boom, which is mounted on the arm head of the tail arm of the main boom to protrude the length of the crane jib and achieve a greater lifting height.
The inventors have found that the related art at least has the following defects; in the existing process of mounting the auxiliary boom to the main boom, due to the limitation of machining errors, it is difficult to accurately align the auxiliary boom mounting hole with the main boom connecting hole, which makes it difficult to insert and pull out the pins, and usually a copper hammer is required for knocking. The position of the arm head is high, especially the position of the upper pin is high, so the operator has to stand on a climbing ladder to complete the dismounting operation of the pins, which leads to a low mounting efficiency and an inconvenient operation.
To this end, referring to
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The auxiliary boom body 1 includes a boom frame 12 and a connecting frame 11, and the length and size of the boom frame 12 are set as required. The connecting frame 11 is located at an end of the boom frame 12. The main boom 200 and the auxiliary boom 100 are connected to each other through the connecting frame 11. When the auxiliary boom 100 is required to work, the main boom 200 and the auxiliary boom 100 are connected together. When the auxiliary boom 100 is not required to work, the main boom 200 and the auxiliary boom 100 are disconnected, and then the auxiliary boom 100 is mounted on a side surface of the main boom 200.
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The first shaft 21 and the second shaft 22 protrude simultaneously and retract simultaneously. For the convenience of description, two sides of the auxiliary boom 100 in the width direction are marked as side A and side B. In which, the first shaft 21 and the second shaft 22 on the side A enter the protruded state simultaneously, and enter the retracted state simultaneously. The first shaft 21 and the second shaft 22 on the side B enter the protruded state simultaneously, and enter the retracted state simultaneously. The side A corresponds to a side of the main boom 200 close to a first bracket, and the side B corresponds to a side of the main boom 200 away from the first bracket. When the auxiliary boom 100 is to be mounted, the first shaft 21 and the second shaft 22 on the side A protrude firstly, and the first shaft 21 and the second shaft 22 on the side B protrude later. When the auxiliary boom 100 is to be dismounted, the first shaft 21 and the second shaft 22 on the side B retract firstly, and the first shaft 21 and the second shaft 22 on the side A retract later.
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The first connecting seat 231 is fixedly connected to the connecting frame 11 and provided with a first through hole 231a. The first connecting seat 231 is welded and fixed with the protrusion on the top of the connecting frame 11 shown in
The second connecting seat 232 is also fixedly connected to the connecting frame 11 and provided with a second through hole 232a. The second connecting seat 232 is welded and fixed with the protrusion on the bottom of the connecting frame 11 shown in
The drum 233 is arranged between the first connecting seat 231 and the second connecting seat 232 and rotatably connected to at least one thereof. In which, an end of the first shaft 21 facing the drum 233 is provided with a first thread 210, and a first end of the drum 233 is correspondingly provided with a first thread segment 233b in a thread fit with the first thread 210. The first shaft 21 is located in the first through hole 231a. An end of the second shaft 22 facing the drum 233 is provided with a second thread 220, and a second end of the drum 233 is correspondingly provided with a second thread segment 233c in a thread fit with the second thread 220. A screwing direction of the first thread 210 is opposite to that of the second thread 220.
When the drum 233 is rotated in a first direction, the first shaft 21 and the second shaft 22 protrude simultaneously. When the drum 233 is rotated in a second direction, the first shaft 21 and the second shaft 22 retract simultaneously. The first direction is opposite to the second direction.
In the above technical solution, the drum 233 is rotated by an external force to drive the first shaft 21 and the second shaft 22 to move up and down linearly. Moreover, the first shaft 21 and the second shaft 22 are pushed to protrude and retract with a small force due to a thread rotation with a small lead angle of the threads, so that the mounting process is smooth and labor-saving, and the driving mechanism 23 is small in size, stable and reliable in action, and very convenient to operate.
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The first end cap 235 has a first concave portion 235a, and the first end cap 235 is fixedly connected to an outer ring of the first bearing 234 and the second connecting seat 232.
The second end cover 236 has a second concave portion 236a, and the second end cover 236 is fixedly connected to the outer ring of the first bearing 234 and the second connecting seat 232. In which, the first concave portion 235a and the second concave portion 236a are spliced together to form a mounting cavity P for accommodating the first bearing 234. During the rotation of the drum 233, only the first bearing 234, rather than the first end cap 235 and the second end cap 236, rotates with the drum 233. The first end cover 235 and the second end cover 236 serve to protect the first bearing 234, prevent foreign matters from entering the first bearing 234, and avoid any danger to the operator caused by the rotation of the first bearing 234.
The first end cover 235, the second end cover 236 and the second connecting seat 232 are fixedly connected by a plurality of connecting bolts 239, so that the structure of the whole jackscrew mechanism 2 is more stable.
In the above technical solution, a rotatable connection between the drum 233 and the second connecting seat 232 is realized by the bearing. It is unnecessary to separately provide a rotatable connecting mechanism between the first connecting seat 231 and the drum 233, and the whole jackscrew mechanism 2 is compact in structure and reliable in action, so that the rotation process is flexible and labor-saving.
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In some embodiments, one end of the gear shaft 238 protrudes out of the second through hole 232a of the second connecting seat 232, and a portion of the gear shaft 238 located outside the second through hole 232a is configured to be non-circular. A tool such as an electric wrench is used to rotate the gear shaft 238, and the portion of the gear shaft 238 outside the second through hole 232a is configured to be non-circular, so that the gear shaft 238 is easy to be stressed and not easy to slip during rotation. The portion of the gear shaft 238 outside the second through hole 232a is also designed in the form of an external hexagon, which is driven by tools such as a universal electric wrench and the use is convenient. Moreover, the gear shaft 238 is located at an end of the second connecting seat 232 away from the first connecting seat 231, i.e., the gear shaft 238 is at a lower position, so that the operators complete the mounting of the auxiliary boom 100 on the ground without climbing, thereby avoiding the danger caused by climbing. As shown in
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The crane with double limiting mechanisms includes a main boom 200, an auxiliary boom 100, a first limiting mechanism 506 and a second limiting mechanism 507.
A lateral portion of the main boom 200 is provided with a first bracket 503 for fixing the auxiliary boom 100. The first bracket 503 is provided with a pin hole 503a. A boom head of the main boom 200 is provided with an insertion hole, and a boom head of the auxiliary boom 100 is provided with a first connecting hole 111 and a second connecting hole 112. The auxiliary boom 100 is provided with a fixing hole 508 at a position corresponding to the pin hole 503a.
The first limiting mechanism 506 is located at a lateral portion of the boom head of the main boom 200 to assist the first connecting hole 111 and the second connecting hole 112 to be aligned with corresponding insertion holes respectively. The second limiting mechanism 507 is located at the lateral portion of the main boom 200 to assist the fixing hole 508 to be aligned with the pin hole 503a.
When the auxiliary boom 100 is to be mounted to the main boom 200, the pin hole 503a is connected to the fixing hole 508 through a pin (not shown), and the auxiliary boom 100 rotates around the pin under the action of external force. Under the action of the first limiting mechanism 506, the first connecting hole 111 and the second connecting hole 112 are quickly and accurately aligned with corresponding insertion holes respectively, i.e., the alignment on the side A is realized, as shown in
When the auxiliary boom 100 is to be dismounted from the main boom 200, the jackscrew mechanism 2 on the side B is started firstly to disconnect the auxiliary boom 100 from the main boom 200 on the side B. Then, under the action of external force, the auxiliary boom 100 rotates to a lateral side of the main boom 200 around the pin of side A of the boom head of the main boom 200. Under the action of the second limiting mechanism 507, the fixing hole 508 is quickly and accurately aligned with the pin hole 503a, as shown in
In some embodiments, the first limiting mechanism 506 includes a first bolt 506a and a stud 506c. The stud 506c is connected to the lateral portion of the boom head of the main boom 200: the first bolt 506a is in threaded connection with the stud 506c, and a first nut 506b is provided between the first bolt 506a and the stud 506c.
During use, the height of the first bolt 506a is adjusted, and the first nut 506b locks the first bolt 506a to prevent the first nut 506b from rotating to be offset during mounting. At this time, when the auxiliary boom 100 abuts against the first bolt 506a, an auxiliary boom pin hole 5 of the auxiliary boom 100 is aligned with a main boom pin hole 4 of the main boom 200 to facilitate the pin connection, so that the auxiliary boom 100 is connected to the main boom 200 conveniently and quickly, thereby avoiding the problem that the auxiliary boom pin hole 5 does not be quickly and accurately aligned with the pin hole 4 of the main boom in the related art.
In some embodiments, the second limiting mechanism 507 includes a second bolt 507a and a second nut 507b. The second bolt 507a is in threaded connection with the lateral portion of the main boom 200, and the second bolt 507a is connected to the second nut 507b.
During the retraction of the auxiliary boom 100, the second bolt 507a is adjusted to a proper position, so that the auxiliary boom 100 rotates along the first connecting hole 111 and the second connecting hole 112 on the side A, and the fixing hole 508 is quickly and accurately aligned with the pin hole 503a under the blocking limitation by the second bolt 507a.
In some embodiments, the first limiting mechanism 506 adjusts a screwing depth of the stud 506c through the first bolt 506a, and adjusts the first connecting hole 111 and the second connecting hole 112 to be aligned with corresponding insertion holes respectively, so that the first connecting hole 111 and the second connecting hole 112 are directly connected to corresponding insertion holes respectively by the pins. The second limiting mechanism 507 adjusts the alignment between the fixing hole 508 and the pin hole 503a by adjusting the screwing depth of the second bolt 507a into the lateral portion of the main boom 200. The first limiting mechanism 506 and the second limiting mechanism 507 are simple and reliable in structure so that on the one hand, the operation is simple and the adjustment is quick, and on the other hand, it is convenient to adjust the length in time according to the position of the pin hole 503a to change the limiting position.
Referring to
Step S110: rotating the auxiliary boom 100 around the first bracket 503 until a first connecting hole 111 and a second connecting hole 112 on one side of the auxiliary boom 100 in a width direction are aligned with insertion holes of the main boom 200 respectively. In which, two coaxial insertion holes are arranged on each side of the main boom 200 in a width direction thereof, i.e., two first insertion holes 201 on a side A and a second insertion hole 202 on the side A are coaxial, and two first insertion holes 201 on a side B and a second insertion holes 202 on the side B are coaxial. The first bracket is mounted on the main boom 200, and the auxiliary boom 100 is rotatably connected to the first bracket.
Step S120: driving a driving mechanism 23 of the auxiliary boom 100 so that a first shaft 21 on the one side of the auxiliary boom 100 in the width direction is inserted into the first connecting hole 111 and one of the insertion holes, and at the same time, a second shaft 22 on the one side of the auxiliary boom 100 in the width direction is inserted into the second connecting hole 112 and the other of the insertion holes. That is, the first shaft 21 and the second shaft 22 on the side A protrude simultaneously, so that the first shaft 21 is inserted into the first insertion hole 201 on the side A and the first connecting hole 111, and the second shaft 22 is inserted into the second insertion hole 202 on the side A and the second connecting hole 112.
The step of inserting the first shaft 21 and the second shaft 22 is as follows: when the auxiliary boom 100 is to be mounted, the auxiliary boom 100 is rotated into the first connecting hole 111 thereof. After the connecting holes 112 are aligned with the first insertion holes of the main boom 200, a gear 237 is rotated by a manual or automatic tool to drive a drum 233 to rotate. Threads on an inner side of the drum 233 push the first shaft 21 and the second shaft 22 to protrude up and down simultaneously and penetrate into the first connecting hole 111, the second connecting hole 112 and the first insertion hole, thereby locking of the auxiliary boom 100 on the side A. Next, the auxiliary boom 100 continues to be pushed to rotate around a jackscrew shaft on the side A to complete the mounting of the first shaft 21 and the second shaft 22 of a jackscrew mechanism 2 on the side B, thereby locking of the auxiliary boom 100.
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Step S130: continuing to rotate the auxiliary boom 100 until the first connecting hole 111 and the second connecting hole 112 on the other side of the auxiliary boom 100 in the width direction, i.e., on the side B, are aligned with the insertion holes of the main boom 200, respectively. That is, the first connecting hole 111 on the side B is aligned with the first insertion hole 201 of the main boom 200 on the side B, and the second connecting hole 112 on the side B is aligned with the second insertion hole 202 of the main boom 200 on the side B.
Step S140: driving the driving mechanism 23 of the auxiliary boom 100 so that the first shaft 21 on the other side of the auxiliary boom 100 in the width direction, i.e., on the side B, is inserted into the first connecting hole 111 and the first insertion hole 201, and the second shaft 22 (on the other side of the auxiliary boom 100 in the width direction) is inserted into the second connecting hole 112 and the second insertion hole 202.
The above technical solution realizes the convenient mounting of the main boom 200 and the auxiliary boom 100.
Referring to
Step S210: driving a driving mechanism 23 of a jackscrew mechanism 2 on a side away from the first bracket, so that a first shaft 21 and a second shaft 22 driven by the driving mechanism 23 retract to disconnect the auxiliary boom 100 from the main boom 200 on the side. That is, the first shaft 21 and the second shaft 22 on a side B both retract, thereby disconnecting the auxiliary boom 100 from the main boom 200 on the side B.
The specific step is as follows: when the auxiliary boom 100 is to be dismounted, a gear 237 is rotated in a direction opposite to that when mounting the auxiliary boom 100; the rotation of the gear 237 drives a drum 233 to rotate synchronously, and the rotation of the drum 233 drives the first shaft 21 and the second shaft 22 in threaded connection therewith to retract, thereby realizing the retraction of the first shaft 21 and the second shaft 22 on the side B.
Step S220: continuing to rotate the auxiliary boom 100 until the auxiliary boom 100 is close to the first bracket of the main boom 200.
Step S230: connecting the auxiliary boom 100 with the first bracket.
Step S240: continuing to rotate the auxiliary boom 100 so that the auxiliary boom 100 is close to the second bracket. In which, the second bracket is mounted on the main boom 200, and the second bracket and the first bracket are arranged at an interval.
Step S250: driving the driving mechanism 23 of the jackscrew mechanism 2 on a side close to the first bracket, so that the first shaft 21 and the second shaft 22 driven by the driving mechanism 23 retract, and the auxiliary boom 100 is completely disconnected from the main boom 200. That is, the first shaft 21 and the second shaft 22 on the side A retract simultaneously, and the auxiliary boom 100 is disconnected from the main boom 200 on the side A. Since the disconnection on the side B has been made in step S210, after the disconnection on the side A, the auxiliary boom 100 is disconnected from the main boom 200 on both the side A and the side B, and in this case, the auxiliary boom 100 is completely disconnected from the main boom 200.
Step S260: connecting the auxiliary boom 100 with the second bracket.
According to this technical solution, the auxiliary boom 100 is conveniently dismounted from the main boom 200.
In the description of the present disclosure, it should be understood that the orientations or positional relationships indicated by the terms such as ‘center’ ‘longitudinal’, ‘horizontal’, ‘front’, ‘rear’, ‘left’, ‘right’, ‘vertical’, ‘horizontal’, ‘top’, ‘bottom’, ‘inner’ and ‘outer’ are based on those shown in the drawings, and only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the stated devices or elements must have particular orientations or be configured and operated in particular orientations, and therefore should not be construed as limitations to the protection scope of the present disclosure.
Finally, it should be noted that the above embodiments are only used to illustrate, rather than limiting, the technical solutions of the present disclosure. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the specific embodiments of the present disclosure can still be modified or some technical features can be equivalently replaced without deviating from the spirit of the technical solutions of the present disclosure, and those modifications and equivalent replacements should fall within the protection scope of the technical solutions of the present disclosure.
Number | Date | Country | Kind |
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202120395086.8 | Feb 2021 | CN | national |
202110475361.1 | Apr 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/077371 | 2/23/2022 | WO |